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5991-1866EN Medalist i1000D Small Foot Print In-Circuit Test - Technical Overview c20140829 [6]


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Keysight Technologies
Medalist i1000D Small
Foot Print In-Circuit Test
Technical Overview
02 | Keysight | Medalist i1000D Small Foot Print In-Circuit Test - Technical Overview



       Overview                                                                                            Uniied Ofline and
                                                                                                           Inline Platform
       The Keysight Technologies, Inc.                         The i1000D can now be deployed              Keysight has unified both the i1000D
       Medalist i1000D in-circuit test (ICT)                   with offline and inline configuration       small foot print offline system and
       system is a revolutionary platform                      to provide electronics manufacturers        inline system into the same platform.
       with best-in-class price-performance                    with even greater ease of use and           Customers will be able to purchase
       offerings. It comes with award-win-                     flexibility in their automated in-circuit   an offline system with the possibility
       ning state-of-the-art features to                       test strategy. Coupled with low-cost        to move it to inline usage when auto-
       answer most test challenges faced                       fixturing requirements and superior         mation is needed. All previous invest-
       by today's manufacturers. Advanced                      signal quality, these result in signif-     ments, including test system, fixturing
       limited access test features, coupled                   icant improvements in throughput,           and programming are protected in
       with a simplified, automated software                   coverage and cost savings for elec-         this platform.
       model, shortens the learning curve of                   tronics manufacturers.
       new users.                                                                                          When it is in offline configuration, the
                                                                                                           i1000D small foot print ICT is not only
       Field evaluations have demonstrated                                                                 a true digital ICT with advanced digi-
       that the i1000D delivers the fastest                                                                tal features for production run, users
       ramp up of test coverage among all                                                                  can also develop test programs and
       similar-category testers.                                                                           fixtures which can be re-used should
                                                                                                           they decide to deploy the system
       As the pressure to lower labor costs                                                                inline. It offers customers maximum
       continues, improving quality and                                                                    flexibility in both production test and
       increasing throughput, as well as                                                                   test development.
       automation in the SMT lines have
       become hot topics.




                                                               Figure 1. Inline Keysight Medalist          Figure 2. Offline Keysight Medalist i1000D
                                                               i1000D small-footprint ICT
03 | Keysight | Medalist i1000D Small Foot Print In-Circuit Test - Technical Overview



       SMEMA Support
       When it is upgraded to inline, the
       same system can be plugged into the
       SMT lines and all existing fixtures/
       programs are ready to run. Most
       of the existing hardware parts are
       shared for an efficient service and
       maintenance environment.

       The system handler hardware and its
       control signals are fully controllable
       from the i1000D software graphical
       user interface. The hardware is
       SMEMA compatible with additional
       pass/fail signals communicable to
       downstream conveyors to separate
       `passed' and `failed' boards for follow                 Figure 3. Keysight Medalist i1000D SFP inline SMEMA interface
       up actions.




       Ensuring Board Safety
       A specially designed control path for
       board alignment verification, together
       with a protective mechanism, prevent
       the press-down fixture from engaging
       when the board is not accurately
       placed on the fixture. High clearance
       space on both the upper and lower
       sides provide greater flexibility by
       allowing boards with very long
       connector pins, such as fuse contact
       fins found in automotive applications,
       to flow through without obstruction
       along the SMT conveyor. Deploying
       the i1000D with a board handler
                                                               Figure 4. Internal board placement area of the i1000D SFP offline system
       is easy, with its simple and robust
       design enabling excellent reliability,
       ease of maintenance, and of course,
       automation.
04 | Keysight | Medalist i1000D Small Foot Print In-Circuit Test - Technical Overview



       Keysight Medalist i1000D Small Foot Print Inline ICT Speciications
         Device under test speciications
         Maximum PCB size                                       430 mm x 300 mm
         Minimum PCB size                                       50 mm x 50 mm
         PCB guide hole diameter                                2 - 4 mm
         PCB guide hole location                                Minimum 10 mm from center
         Bottom side clearance height                           40 mm
         Top side clearance height                              100 mm
         PCB thickness                                          0.5 - 4.0 mm
         PCB shape                                              Square
         Deviation                                              1 mm (maximum)
         PCB weight                                             3 kg (maximum)
         PCB margin for conveyor                                3 mm
         PCB alignment                                          Fixed by 2-4 guide pins
         Maximum test points                                    1,664



         Mechanical speciications
         Dimension                                              850 mm (W) x 900 mm (D) x 1,883 (H)
         Conveying direction                                    Left to right / Right to left
         Conveyor belt width                                    3.0 mm
         Height of conveyer                                     895 mm ~ 1,000 mm
         Power                                                  200 V - 240 V AC
         Power frequency                                        50 Hz / 60 Hz
         Air pressure                                           6 ~ 8 kg/cm2
         Working temperature                                    5 to 45 



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