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Connector Pin Recession and its Effect on Network Analyzer Accuracy - White Paper 5991-1227EN c20140529 [7]


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Keysight Technologies
Connector Pin Recession and its Effect
on Network Analyzer Accuracy




                                                                              White Paper




         Abstract
         The apparent effect of a recessed connector upon network
         analyzer measurements is often talked about, but without
         any quantitative measurements it is very hard to either
         predict or correct for the resulting errors. This article outlines
         an experiment undertaken to assess the impact on the
         measurement of reflection coefficient when using 3.5 mm
         connectors.
Introduction
   The ideal connector would not produce any discontinuities in the transmission line. In reality,
   as a result of their dimensional tolerances, there will normally be some small gap between
   mated connectors. This gap is often referred to as recession and it may be both or just one of
   the mated connectors which are recessed. The opposite of recession, protrusion, is likely to
   cause mechanical damage to 3.5 mm devices unless the mating connector is at least equally
   recessed and is undesirable. The electrical effect of recession is to produce a very short section
   of line having different impedance characteristics due to the difference in diameter of the center
   conductor and the exposed part of the connecting male pin. The theoretical effect of this change
   in diameter could be calculated but because there are many more effects in operation with such
   a short length of line, it is simpler to assess practically.




               Pin recession



        Mating end of connector



               Pin protrusion




   Figure 1. Connector recession defined




   This white paper may contain references to HP or Hewlett-Packard. Please note that Hewlett-Packard's former test and
   measurement and chemical analysis businesses are now part of Keysight Technologies. Some of the products mentioned
   may be obsolete or have been replaced by Keysight products.
            Procedure
            The measurements were performed using an HP8722D Vector Network Analyzer
            over the range 3 GHz to 27 GHz at 1601 trace points and with the bandwidth
            set to 300 Hz. Calibration (network analyzer error correction) was performed
            using an HP85052B Precision-grade Calibration Kit. Three separate calibrations
            were performed; first with the sliding load set to zero recession, another with it
            locked at 2.5 thousandths of an inch (0.0025") recession, and finally with 0.005"
            recession.

            It was important that the characteristics of the item to be measured remained
            stable throughout the test, even though the connector's pin recession was
            to be varied. The item selected for this task was another 3.5 mm sliding load
            (HP911D); the type where the connector recession can be adjusted using
            a small screwdriver. This enabled the connector recession to be precisely
            incremented from zero to 0.005" in steps of one thousandth of an inch without
            damaging any of the components involved in the tests.


                                                      Zero recession for both calibration and measurement
                                              0.050
             Voltage reflection coefficient




                                              0.040


                                              0.030


                                              0.020


                                              0.010


                                              0.000
                                                       5          10          15          20          25
Figure 2.                                                               Frequency GHz

            Figure 2 forms the reference for the following measurements and is shown
            on all plots as the red line. It was performed with both the calibrating and
            measured sliding load set to zero recession. This is considered to be the correct
            representation of the voltage reflection coefficient (VRC) of the tested sliding
            load.




                                                           3
                                                       Calibration and measurement with equal recession of:
                                                                   Zero     0.0025"      0.005"
                                               0.035




             Voltage reflection coefficient
                                               0.030


                                               0.025


                                               0.020


                                               0.015
                                                         5              10          15           20          25
Figure 3.                                                                     Frequency GHz

            When the significance of recessed connectors was more generally recognized, it
            was suggested that if the test port of the network analyzer were also recessed
            and the calibrating and measured devices had equal recession, then a "good"
            measurement could still be performed. Whilst it is no easy task to recess the
            network analyzer's test port connector, it is possible to recess the calibration
            and measured devices. Figure 3 seems to prove that as long as the recession is
            the same during calibration and measurement, the results are very similar. The
            small deviations seen (in the order of 0.0025 VRC) could be accounted for by the
            unrepeatability of the connectors and possibly because the reference short and
            open circuits were not recessed by the same amount as the sliding load.


                                                                   Zero recession calibration and then
                                                                 measurement recession of 0, 1, 2, 3, 4, 5
                                                                         thousandths of an inch
                                               0.050
              Voltage reflection coefficient




                                               0.040


                                               0.030


                                               0.020


                                               0.010


                                               0.000
                                                         5              10          15           20          25
Figure 4.                                                                     Frequency GHz

            Figure 4 shows an ideal calibration performed with no recession and the mea-
            sured load adjusted in 0.001" increments from zero to 0.005". At approximately
            22 GHz it is apparent that the predictability of the results changes. As the reces-
            sion continues to increase, the VRC reaches a minimum and starts to return
            towards its original value.


                                                             4
                                                              Calibration recession of 0.0025" and then
                                                              measurement recession of 0, 1, 2, 3, 4, 5
                                                                        thousandths of an inch
                                              0.050




             Voltage reflection coefficient
                                              0.040


                                              0.030


                                              0.020


                                              0.010


                                              0.000
                                                      5              10          15           20          25
Figure 5.                                                                  Frequency GHz

            Figure 5 is similar to Figure 4 but with the errors "reversed". With 0.005"
            recession during calibration then zero recession during measurement, the effect
            is similar to that for a connector with protrusion (providing the test port has suf-
            ficient recession to avoid damage). However, the peaks occur where the troughs
            were positioned in the previous chart.


                                                              Calibration recession of 0.0025" and then
                                                              measurement recession of 0, 1, 2, 3, 4, 5
                                                                        thousandths of an inch
                                              0.050
             Voltage reflection coefficient




                                              0.040


                                              0.030


                                              0.020


                                              0.010


                                              0.000
                                                      5              10          15           20          25
Figure 6.                                                                  Frequency GHz

            In Figure 6, recession during calibration was set midway between the extremes
            of recession for measurement. This produced a plot that resembles an
            amplitude-modulated signal and clearly shows the combination of the plots from
            Figures 4/5.




                                                          5
Conclusions
The results are modified by approximately the same degree but in the opposite
direction depending whether the calibrating, or measured, sliding load connector
was recessed. The small differences are possibly due to the open and short not
being recessed. In addition, the uncertainty due to use of the connector dial
indicator gauge to set the recession has an effect on measured values.

A Rule-of-Thumb:
  



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