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HITACHI_PLASMA_32PD5200


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                                                                                                     SM005
                                                                                 32PD5000/5100/5200/5300
                                                                                 42PD5000/5100/5200/5300
SERVICE MANUAL                                                                   37PD5200    42PMA500E
                                                                                 55PMA550E 55PD5200
                                                                                 CMP4214E




                                                            Caution
Be sure to read this manual before servicing. To assure safety from fire, electric shock, injury, harmful radiation
and materials, various measures are provided in this HITACHI Plasma display.
Be sure to read cautionary items described in the manual to maintain safety before servicing.


                                                     Service Warning
1. Since Panel Module and Front Filter are made of glass, handling the broken Module and Filter shall be
   taken care sufficiently in order not to be injured.
2. Replacing work shall be started after the Panel Module and the AC/DC Power Supply become sufficiently
   cool.
3. Special care shall be taken to the display area in order not to damage its surface.
4. The Panel Module shall not be touched with bare hand to protect its surface from stains.
5. It is recommended to use clean soft gloves during the replacing work in order to protect not only the
   display area of the Panel Module but also a serviceman himself.
6. The Chip Tube of Panel Module (located upper left of the back and surrounded by frame) and flexible
   cables connecting Panel glasses to drive circuit PWBs are very weak, so shall be taken care sufficiently
   not to break. If you break Chip Tube, the Panel doesn't display anything forever.


                                                           Contents
1.   Features --------------------------------------------------3   9. Basic circuit diagram--------------------------------- 48
2.   Specifications--------------------------------------------5    10.Printed wiring board diagram ---------------------- 47
3.   Service point ---------------------------------------------9   11.Block diagram ----------------------------------------- 53
4.   Difference table ----------------------------------------10    12.Connection diagram --------------------------------- 55
5.   New adoption technology----------------------------12          13.Wiring diagram ---------------------------------------- 56
6.   Adjustment --------------------------------------------- 15    14.Disassembly diagram-------------------------------- 60
7.   Troubleshooting --------------------------------------- 37     15.Mechanical Measurements-------------------------60
8.   Self diagnosis function ------------------------------ 46



     SPECIFICATIONS AND PARTS ARE SUBJECT TO CHANGE FOR IMPROVEMENT.

                                          Plasma Display
                                  October 2003 Digital Media Division
                        32PD5000/42PD5000/42PMA500E/CMP4214E (PW1)


                                 CAUTION FOR SAFETY
Please read this page before repair the monitor.
This page explains to following items for keep the safety of set and prevent to accident during
repair work.
 We explain by symbol at happen the damage or injury when took wrong repair.

       Warning          This symbol means "possible to die or heavy damage"


       Caution          This symbol means "possible to damage or something will break"



 We made the symbol as below, which are kind of following items.

          This symbol means "CAUTION"                                    This symbol means "MUST"

          This symbol means "POSSIBLE to
                                                                         This symbol means "DO NOT"
          ELECTRIC SHOCK"


                                                    WARNING
  Should be follows to instructions.                            Should be kept same style of wiring or component.
          We indicates to cabinet, chassis and parts                     Monitor uses tubes or tapes, which made
          by label, which are special attention part.                    by insulator, and some components are
          Please follow to note and [Safety Instructions]                keep distance from surface of PWB for
          of User's Manual.                                              safety.
  Prevent the electric shock.                                            Internal leads kept from hot part or high voltage
          Please take care during working because                        part by clamper or styling, so please return to
          monitor has high voltage part and power                        original condition for prevent to electric shock
          supply part.                                                   or fire.
          Possible to die if you tough to these place           Should be done safety check after finished.
          by miss take.                                                  Every part (removed screws, component
          Please disconnect power plug during                            and wiring) should be returned to previous
          overhaul, reassemble or change parts.                          condition.
          You will die or take damage by electric                        Check around repair position for make
          shock if you touch to live part.                               damage by miss take and measure the
  Use recommended components.                                            insulated impedance by meg-ohm meter.
          Please use to same characteristic compo-                       Confirm the value of impedance, that
          nent, which is same as previous for your                       value is more than 4M ohm.
          safety and keep reliability especially marked                  It is reason for electric shock or fire if that
          by in parts list and circuit diagram.                          value is less than 4M ohm.
          It is reason of electric shock or fire if you         Nobody can check and repair to the code
          use non-recommended component.                        and combination circuit of HDCP.
                                                                         Never remove the shield case, which is
                                                                         assembled to the code and combination
                                                                         circuit of HDCP.


                                                            2
                           32PD5000/42PD5000/42PMA500E/CMP4214E (PW1)


PRECAUTIONS
 How to clean the plasma screen panel of the monitor
Before cleaning the monitor, turn off the monitor and disconnect the power plug from the power outlet.
To prevent scratching or damaging the plasma screen face, do not knock or rub the surface with sharp or hard
objects. Clean the screen with a soft cloth moistened with warm water and dry with a soft cloth. If it is not
enough, then use a cloth with mild detergent. Do not use harsh or abrasive cleaners.
 How to clean the cabinet of the monitor
Use a soft cloth to clean the cabinet and control panel of the monitor. When excessively soiled dilute a neutral
detergent in water, wet and wring out the soft cloth and afterward wipe with a dry soft cloth.
Never use acid/alkaline detergent, alcoholic detergent, abrasive cleaner, powder soap, OA cleaner, car wax,
glass cleaner, etc. especially because they would cause discoloration, scratches or cracks.

1. Features
PW1 chassis
This chassis basically constitutes just a MONITOR to use with AVC (Audio Visual Control center). But it can con-
stitute AV MONITOR when applied the VIDEO board, and also a TV when applied the VIDEO board and the
TUNER board.
[Common Features]
 Large-screen, high-definition plasma display panel
The 42-inch color plasma display panel, with a resolution of 1024 (H) x 1024(V) pixels, and the 32-inch color plasma
display panel with a resolution of 852(H) X 1024(V) pixels, creates a high-definition, large-screen (aspect ratio : 16:9)
and low-profile flat display. Free from electromagnetic interferences from geomagnetic sources and ambient power
lines, the panel produces high-quality display images free from color misconvergence and display distortion.
 High Performance Digital Processor
A wide range of personal computer signals can be handled, from 640 x 400, 640 x 480 VGA to 1600 x 1200 UXGA.
 Easy-to-use remote control and on screen display system
The remote control included eases the work of setting display controls. Further, the on-screen display system,
displays the status of signal reception and display control settings in an easy-to-view fashion.
 Power saving system
The International ENERGY STAR power saver feature saves power consumption automatically when input sig-
nals are not available.
When connected to a VESA DPMS-compliant PC, the monitor cuts its power consumption while it is idle.
 TruBass
TruBass, SRS and ( ) symbol are trademarks of SRS Labs,Inc.
TruBass technology is incorporated under license from SRS Labs, Inc.
[AVC MONITOR model] 42/32PD5000
 DVI-D terminal and 8pin-DIN terminal for AVC input
 (Other terminals, buttons and remote control for use are all with the AVC unit.)
[AV MONITOR model] 42PD5100
 One mini D-sub terminal and one DVI-D terminal for RGB input
 The D-sub terminal can also receive the RGB-component by On-Screen Display control.
 One composite/S.video input terminal and two component video input terminals added with VIDEO board
 One component input is possible to switch to RGB signal input from the Menu screen.
 One SCART terminal for the signal of the European standard added with VIDEO board
 It operates as composite/S.video input and RGB input terminal, or composite video output terminal.
 One composite video output terminal as a monitoring output added with VIDEO board
 Simple type of the remote control
[TV model] 42/37/32PD5200
 Various input/output terminals added with VIDEO board - same to above-mentioned feature of the AV MONI-
 TOR model
 Tuner and TELETEXT receiver added with TUNER board
 High performance type of the remote control
                                                           3
                                              37PD5200 (EU) (PW1)


PRECAUTIONS
 How to clean the plasma screen panel of the monitor
Before cleaning the monitor, turn off the monitor and disconnect the power plug from the power outlet.
To prevent scratching or damaging the plasma screen face, do not knock or rub the surface with sharp or hard
objects. Clean the screen with a soft cloth moistened with warm water and dry with a soft cloth. If it is not
enough, then use a cloth with mild detergent. Do not use harsh or abrasive cleaners.
 How to clean the cabinet of the monitor
Use a soft cloth to clean the cabinet and control panel of the monitor. When excessively soiled dilute a neutral
detergent in water, wet and wring out the soft cloth and afterward wipe with a dry soft cloth.
Never use acid/alkaline detergent, alcoholic detergent, abrasive cleaner, powder soap, OA cleaner, car wax,
glass cleaner, etc. especially because they would cause discoloration, scratches or cracks.

1. Features
PW1 chassis
This chassis basically constitutes just a MONITOR to use with AVC (Audio Visual Control center). But it can con-
stitute AV MONITOR when applied the VIDEO board, and also a TV when applied the VIDEO board and the
TUNER board.
[Common Features]
 Large-screen, high-definition plasma display panel
The 37-inch color plasma display panel, with a resolution of 1024 (H) x 1024(V) pixels, creates a high-definition, large-
screen (aspect ratio : 16:9) and low-profile flat display. Free from electromagnetic interferences from geomagnetic
sources and ambient power lines, the panel produces high-quality display images free from color misconvergence
and display distortion.
 High Performance Digital Processor
A wide range of personal computer signals can be handled, from 640 x 400, 640 x 480 VGA to 1600 x 1200 UXGA.
                                                                                            (RGB analog input)
 Easy-to-use remote control and on screen display system
The remote control included eases the work of setting display controls. Further, the on-screen display system,
displays the status of signal reception and display control settings in an easy-to-view fashion.
 Power saving system
The International ENERGY STAR power saver feature saves power consumption automatically when input sig-
nals are not available.
When connected to a VESA DPMS-compliant PC, the monitor cuts its power consumption while it is idle.
 TruBass
TruBass, SRS and ( ) symbol are trademarks of SRS Labs,Inc.
TruBass technology is incorporated under license from SRS Labs, Inc.
[AVC MONITOR model] 37PD5000
 DVI-D terminal and 8pin-DIN terminal for AVC input
 (Other terminals, buttons and remote control for use are all with the AVC unit.)

[TV model] 37PD5200
 One mini D-sub terminal and one DVI-D terminal for RGB input.
 The D-sub terminal can also receive the RGB-component by On-Screen Display control.
 One composite/S.video input terminal and two component video input terminals added with VIDEO board.
 One component input is possible to switch to RGB signal input from the Menu screen.
 One SCART terminal for the signal of the European standard added with VIDEO board.
 It operates as composite/S.video input and RGB input terminal, or composite video output terminal.
 One composite video output terminal as a monitoring output added with VIDEO board.
 Tuner and TELETEXT receiver added with TUNER board.
 High performance type of the remote control




                                                           4
                                    32PD5000/42PD5000/42PMA500E/CMP4214E (PW1)


2. Specifications
                Display
                                    Approx. 32 inches (716 (H) x 399 (V) mm, diagonal 820mm)        Approx. 42 inches (922 (H) x 522 (V) mm, diagonal 1059mm)
Panel           dimensions
                Resolution          852 (H) x 1024 (V) pixels                                       1024 (H) x 1024 (V) pixels
Net dimensions
                                    830 (W) x 506 (H) x 92 (D) mm                                   1030 (W) x 636 (H) x 91 (D) mm
(excluding Speakers/Stand)
Net weight
                                    24.6kg                                                          34.9kg
(excluding Speakers/Stand)
Ambient         Temperature         Operating : 5 C to 35 C, Storage : 0 C to 40 C
conditions      Relative humidity   Operating : 20% to 80%, Storage : 20% to 90% (non-condensing)
Power supply                        AC100 - 240V, 50/60Hz
Power consumption/at standby        255W / <3W                                                      365W / <3W
Audio output                        12W + 12W (6 )
(RGB input)
                                    RGB1 DVI input terminal (DVI-D)
                                    RGB1 audio input terminal (3.5mm Stereo Mini Jack)
                Input terminals
                                    RGB2 analog RGB input terminal (D-sub 15-pin)
                                    RGB2 audio input terminal (3.5mm Stereo Mini Jack)
Input signals                       0.7 V/1.0 Vp-p, analog RGB (Recommended Signal)
                Video signals
                                    480i, 576i, 480p, 576p, 1080i/50, 1080i/60, 720p/60
                                    H/V separate, TTL level [2K ]
                Sync signals        H/V composite, TTL level [2K ]
                                    Sync on green, 0.3 Vp-p [75 ]
(Video input)
                                    AV1: composite video input terminal (RCA)
                                    AV1: Y PB PR video input terminal (RCA)
                                    AV1: L/R audio input terminal (RCA)
                                    AV2: composite video input terminal (RCA)
                                    AV2: Y/G PB/B PR/R video input terminal (RCA)
                Input terminals
                                    AV2: L/R audio input terminal (RCA)
                                    AV3: composite video input terminal (RCA)
                                    AV3: S video input terminal (RCA)
Input signals                       AV3: L/R audio input terminal (RCA)
                                    AV4: composite video / S video / RGB / L/R audio input terminal (Scart)
                                    AV1: PAL, SECAM, NTSC3.58, NTSC4.43
                                    AV1: 480i, 576i, 480p, 576p, 1080i/50, 1080i/60, 720p/60
                                    AV2: PAL, SECAM, NTSC3.58, NTSC4.43
                Video signals       AV2: 480i, 576i, 480p, 576p, 1080i/50, 1080i/60, 720p/60, RGB
                                    AV3: PAL, SECAM, NTSC3.58, NTSC4.43
                                    AV4: PAL, SECAM, NTSC3.58, NTSC4.43
                                    AV4: RGB
                                    OUTPUT (MONITOR): composite video monitor-output terminal (RCA)
Video output Signal                 OUTPUT (MONITOR): L/R audio monitor- output terminal (RCA)
                                    AV4: composite video / L/R audio output terminal (SCART)
 (RF input)

                Input terminals     ANT : 75 Unbalanced

Input signals                       PAL B, G, H / I / D, K
                RF Video System     SECAM B, G / D, K / K1
                                    NTSC-M




Applicable video signals for each input terminal

                        Terminal                        RCA/SCART                                 DVI                     D-sub
                         Signal         CVBS      S-video       Component        RGB         PC         STB       RGB        Component
                          AV1

                          AV2

                          AV3

                          AV4

                         RGB1

                         RGB2

                                                                                                                            (    :Available)




                                                                                 5
                                                                 37PD5200 (EU) (PW1)


2. Specifications
                Display
                                    Approx. 37 inches (814 (H) x 445 (V) mm, diagonal 930mm)
Panel           dimensions
                Resolution          1024 (H) x 1024 (V) pixels
Net dimensions
                                    939 (W) x 573 (H) x 98 (D) mm
(excluding Speakers/Stand)
Net weight
                                    29.0kg
(excluding Speakers/Stand)
Ambient         Temperature         Operating : 5 C to 35 C, Storage : 0 C to 40 C
conditions      Relative humidity   Operating : 20% to 80%, Storage : 20% to 90% (non-condensing)
Power supply                        AC100 - 240V, 50/60Hz
Power consumption/at standby        320W / <3W
Audio output                        12W + 12W (6 )
(RGB input) - 37PD5000TE(*
                                    RGB1 DVI input terminal (DVI-D)
                                    RGB1 audio input terminal (3.5mm Stereo Mini Jack)
                Input terminals
                                    RGB2 analog RGB input terminal (D-sub 15-pin)
                                    RGB2 audio input terminal (3.5mm Stereo Mini Jack)
Input signals                       0.7 V/1.0 Vp-p, analog RGB (Recommended Signal)
                Video signals
                                    480i, 576i, 480p, 576p, 1080i/50, 1080i/60, 720p/60
                                    H/V separate, TTL level [2K ]
                Sync signals        H/V composite, TTL level [2K ]
                                    Sync on green, 0.3 Vp-p [75 ]
(Video input) - 37PD5000TE(*
                                    AV1: composite video input terminal (RCA)
                                    AV1: Y PB PR video input terminal (RCA)
                                    AV1: L/R audio input terminal (RCA)
                                    AV2: composite video input terminal (RCA)
                                    AV2: Y/G PB/B PR/R video input terminal (RCA)
                Input terminals
                                    AV2: L/R audio input terminal (RCA)
                                    AV3: composite video input terminal (RCA)
                                    AV3: S video input terminal (RCA)
Input signals                       AV3: L/R audio input terminal (RCA)
                                    AV4: composite video / S video / RGB / L/R audio input terminal (Scart)
                                    AV1: PAL, SECAM, NTSC3.58, NTSC4.43
                                    AV1: 480i, 576i, 480p, 576p, 1080i/50, 1080i/60, 720p/60
                                    AV2: PAL, SECAM, NTSC3.58, NTSC4.43
                Video signals       AV2: 480i, 576i, 480p, 576p, 1080i/50, 1080i/60, 720p/60, RGB
                                    AV3: PAL, SECAM, NTSC3.58, NTSC4.43
                                    AV4: PAL, SECAM, NTSC3.58, NTSC4.43
                                    AV4: RGB
                                    OUTPUT (MONITOR): composite video monitor-output terminal (RCA)
Video output Signal                 OUTPUT (MONITOR): L/R audio monitor- output terminal (RCA)
                                    AV4: composite video / L/R audio output terminal (SCART)
 (RF input) - 37PD5000TE(*

                Input terminals     ANT : 75   Unbalanced
Input signals
                                    PAL B, G, H / I / D, K
                RF Video System
                                    SECAM B, G / D, K / K1 / L, L'
 *) 37PD5000TE:Refer to the Service Manual for 32/42PD3000(AV3000E).



Applicable video signals for each input terminal (37PD5000TE)

                        Terminal                        RCA/SCART                                  DVI               D-sub
                         Signal         CVBS      S-video        Component       RGB         PC          STB   RGB    Component
                          AV1

                          AV2

                          AV3

                          AV4

                         RGB1

                         RGB2

                                                                                                                      (   :Available)




                                                                                 6
                                     55PMA550/55HDM71


2. Specifications
                                         00E                                       55HDM71
        
                                                       
        
                                                                
 
                                                                 
 
 
                                         
 
                                                          
                                                      
                                                              
                                                              
                                                             
 
                                                     
                                                       
         
                                                      
                                                       
                                                      
         
                                                      
                                                              
                                                              
                                                               

                                                              

 
                                                
                                                  
                                                 
                                                
                                                  
         
                                                 
                                                
                                                 
                                                 
                                                       
                                        
                                     
                                        
                                      
                                        
                                        
                                    
                                   
                                     
                                      

                                                                                         

              




Applicable video signals for each input terminal
             Terminal              RCA/SCART                     DVI               D-sub
              Signal    CVBS   S-video   Component   RGB    PC         STB   RGB    Component
               AV1

               AV2

               AV3

               AV4

              RGB1

              RGB2

                                                                                    (   :Available)




                                                     7
                                                       37PD5200 (EU) (PW1)


Component names
[Main unit]



                                                                                                      Remote-control
                                                                                                      receiver
                                                                                                   Indicating lamp




                                                       MENU button
                                                                               Main power switch

                               INPUT SELECT button
          VOLUME               (OK button)
          UP/DOWN         RECALL button
          buttons         ( SELECT button)
          (    ADJUST SIZE button
          buttons)    ( SELECT button)
       SUB-POWER button
     ( ) indicates the function while the MENU is displayed on the screen.




[Remote control]




                                     CLE-958                                      CLE-952A
                               (for 37PD5000TE)                              (for 37PD5000VE)
                                                                             ----- packed with
                                                                                       AV3000E




                                                                        8
                          32PD5000/42PD5000/42PMA500E/CMP4214E (PW1)


3. Service points
  Lead free solder
This product uses lead free solder (unleaded) to help preserve the environment. Please read these instructions
before attempting any soldering work.

 Caution: Always wear safety glasses to prevent fumes or molten solder from getting into the eyes. Lead free
          solder can splatter at high temperatures (600



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