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hfe_denon_dn-d4500_bu4500_service


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                                                                                             Ver. 3
                                                                                            Please refer to the
                                                                                            MODIFICATION NOTICE.




                                SERVICE MANUAL
                 MODEL                              JP       E3      E2       EK    E2A E1C E2K EUT

DN-D4500

                                  DOUBLE CD/MP3 PLAYER

                 MODEL                              JP       E3      E2       EK    E2A E1C E2K EUT

BU4500                                      3




                                       CD/MP3 DRIVE UNIT




For purposes of improvement, specifications and
design are subject to change without notice.



Please use this service manual with referring to the
operating instructions without fail.


Some illustrations using in this service manual are
slightly different from the actual set.




                                                 TOKYO, JAPAN
                                 Professional Business Company, D&M Holdings Inc.


                                                                                         X0233 V.03 DE/CDM 0703
                                                                                                                                            DN-D4500 / BU4500



  SAFETY PRECAUTIONS
  The following check should be performed for the continued protection of the customer and service technician.

  LEAKAGE CURRENT CHECK
  Before returning the unit to the customer, make sure you make either (1) a leakage current check or (2) a line to chassis
  resistance check. If the leakage current exceeds 0.5 milliamps, or if the resistance from chassis to either side of the power
  cord is less than 460 kohms, the unit is defective.

  LASER RADIATION
  Do not stare into beam or view directly with optical instruments, class 3A laser product.



 CAUTION           Please heed the points listed below during servicing and inspection.

   Heed the cautions!                                                   Inspect for safety after servicing!
Spots requiring particular attention when servicing, such as         Check that all screws, parts and wires removed or discon-
the cabinet, parts, chassis, etc., have cautions indicated on        nected for servicing have been put back in their original posi-
labels or seals. Be sure to heed these cautions and the cau-         tions, inspect that no parts around the area that has been
tions indicated in the handling instructions.                        serviced have been negatively affected, conduct an insulation
                                                                     check on the external metal connectors and between the
   Caution concerning electric shock!                                blades of the power plug, and otherwise check that safety is
                                                                     ensured.
(1) An AC voltage is impressed on this set, so touching inter-
    nal metal parts when the set is energized could cause
                                                                     (Insulation check procedure)
    electric shock. Take care to avoid electric shock, by for ex-
                                                                     Unplug the power cord from the power outlet, disconnect the
    ample using an isolating transformer and gloves when
                                                                     antenna, plugs, etc., and turn the power switch on. Using a
    servicing while the set is energized, unplugging the power
                                                                     500V insulation resistance tester, check that the insulation re-
    cord when replacing parts, etc.
                                                                     sistance between the terminals of the power plug and the ex-
(2)There are high voltage parts inside. Handle with extra care       ternally exposed metal parts (antenna terminal, headphones
    when the set is energized.                                       terminal, microphone terminal, input terminal, etc.) is 1M or
                                                                     greater. If it is less, the set must be inspected and repaired.
   Caution concerning disassembly and assembly!
Though great care is taken when manufacturing parts from
sheet metal, there may in some rare cases be burrs on the
edges of parts which could cause injury if fingers are moved          CAUTION          Concerning important safety parts
across them. Use gloves to protect your hands.
                                                                     Many of the electric and structural parts used in the set have
   Only use designated parts!                                        special safety properties. In most cases these properties are
                                                                     difficult to distinguish by sight, and using replacement parts
The set's parts have specific safety properties (fire resis-         with higher ratings (rated power and withstand voltage) does
tance, voltage resistance, etc.). For replacement parts, be          not necessarily guarantee that safety performance will be pre-
sure to use parts which have the same properties. In particu-        served. Parts with safety properties are indicated as shown
lar, for the important safety parts that are marked ! on wiring      below on the wiring diagrams and parts lists is this service
diagrams and parts lists, be sure to use the designated parts.       manual. Be sure to replace them with parts with the designat-
                                                                     ed part number.
   Be sure to mount parts and arrange the
   wires as they were originally!                                    (1) Schematic diagrams ... Indicated by the ! mark.
For safety reasons, some parts use tape, tubes or other insu-        (2) Parts lists ... Indicated by the ! mark.
lating materials, and some parts are mounted away from the
                                                                                      Using parts other than the designated parts
surface of printed circuit boards. Care is also taken with the
                                                                                      could result in electric shock, fires or other
positions of the wires inside and clamps are used to keep
                                                                                      dangerous situations.
wires away from heating and high voltage parts, so be sure to
set everything back as it was originally.




                                                                                                                                        2
                                                                                                 DN-D4500 / BU4500


DISASSEMBLY
(Follow the procedure below in reverse order when reassembling.)
BU4500 is DN-D4500 without REMOTE CONTROL UNIT(RC-D45).
MAIN UNIT (BU4500)
 1. Top cover
  (1) Remove 4 screws 60 and 2 screws 54.
  (2) Pull up Top cover.


                                Top cover
                                                                        54

                      60




                                                                                                60




 2. Front panel unit
  (1) Detach 2 Blind labels on the bottom chassis.
  (2) Move CD mecha rack in the arrow direction through the label detached chassis opening.
      Loader Frame comes out.
  (3) Pull up Loader panel while pulling it towards front.
  (4) Remove 2 upper screws 54 and 3 lower screws 54, and 2 screws 54 on both sides.
  (5) Detach Front Panel.


                                                                                 54


                                 54




            Loader panel


                    Loader frame

                                                                                                  54
                      Front panel unit
                                                                                               Loader panel
                                                             54

                                                                                       Loader frame
                                      Front panel




                           CD mecha rack
                                         Blind label



                                                             3
                                                                                                         DN-D4500 / BU4500

3. Mecha (1) unit
(1) Remove 2 screws 56 and 2 screws 57.                     Short land for laser diode
(2) Short-circuit the PU short land above.
(3) Disconnect FFC cable and Connectors.
(4) Detach CD mecha.
(5) Remove 5 screws 54.                                                                                             CX302
                                                                             PU P.W.B.
(6) Detach Mecha bracket.                                                                    Connector
                                                                                57                                  CX302
Note :                                                   CD mecha
     Do not pull out aslant to prevent Flat cable
                                                                                              FFC cable
     damage.                                                                    56                                 CX302
     Do not fail to pull AC cord from wall outlet          56
     before disconnect the Flat cable.
     If AC cord is remained plugged into wall
     outlet, power is kept supplied in the unit,
     which may cause danger.                                                                 54




                                                    54


                                                    Mecha bracket

                                                                           54




4. Mecha (2) unit
(1) Remove 3 screws 52, 5 screws 54, and 2 screws 55.
(2) Detach Mecha (2) unit.



                                                                            Mecha (2) unit
                                                                                                           52




                                                                                                                           55




                                                                                                                  54



                                                                                         54




                                                                4
                                                                                                          DN-D4500 / BU4500

5. CD mecha
                                                                                            CX302
 (1) Short-circuit the PU short land above.
                                                                                                                      Connector
 (2) Remove 4 screws 51 and a screw 55.                                                     CX302
 (3) Disconnect FFC cable and Connectors.
                                                                                                                      FFC cable
 (4) Detach Main P.W.B. and Connect P.W.B..                                                 CX302
 (5) Remove a screws 55.
 (6) Detach P.W.B. frame.
 (7) Remove 2 screws 56 and 2 screws 57.                       Main P.W.B.
                                                                                     51
 (8) Detach CD mecha.                                                                           55
 Note :                                                      51                                      51
      Do not pull out aslant to prevent Flat ca-
      ble damage.
      Do not fail to pull AC cord from wall outlet
      before disconnect the Flat cable.
      If AC cord is remained plugged into wall                51
      outlet, power is kept supplied in the unit,
      which may cause danger.
                                                                                           55


                                                                                                             P.W.B. frame
                                                       Connect P.W.B.          57
                                                                                                56               57
                                                                  56

                                                      CD mecha




                                                     Mecha bracket
                                                                       Short land for laser diode




                                                                                                     PU P.W.B.

REMOTE CONTROL UNIT(RC-D45)
 1. Cover
 (1) Remove 5 screws.
 Note :
      Remote Control unit and its back panel are
      connected with cables, so pay attention
      when removing the back panel.
                                                      Remote Control Unit




                                                         5
                    DN-D4500 / BU4500


BLOCK DIAGRAM




                6
    DN-D4500 / BU4500




7
                                                                                                                                                 DN-D4500 / BU4500


SERVICE PROGRAM
What is Service Program
Service program is a special program intended for confirming servo functions etc.
Required Measuring Implement
Reference disc (TCD784 or CO-74176)
1. Contents of Service Program
Turn on the power while pressing both BEND+ button of CD1 and OPEN/CLOSE button of CD2 to set the service program.
The various check items can be selected with the TRACK SELECT knob, the various test items can be selected with the A1, A2,
EXIT/RELOOP and BEND-, CUE buttons.
Press either the TRACK SELECT knob or PLAY/PAUSE button to start the check or test and display the result.
To eject the disc, press the OPEN/CLOSE button.
To cancel the service program, turn the power off.

              Process No.         Function
             (TRACK                                                                       Contents
                             (Character-display)
             Indication)
                                                     A TRACK SELECT knob is pushed and a version is checked.
                            



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