Service Manuals, User Guides, Schematic Diagrams or docs for : DE`LONGHI disassembly KM001-KM005
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Spares - KM001/002/003/502/005/006/007/506 Disassembly & re-assembly instructions
DISMANTLING AND RE-ASSEMBLING OF SOVEREIGN
- KM001/002/003 AND KM005/006/007
Please pick one of the following:
TOP COVER MOTOR LATCH ASSEMBLY
SPEED CONTROL
PEDESTAL GEARBOX
KNOB
TOP COVER
1. REMOVE ALL COVERS
2. REMOVE 4 SCREWS AND
SPIGOTS
(NO.2 POZIDRIVE)
Spares - KM001/002/003/502/005/006/007/506 Disassembly & re-assembly instructions
3. REMOVE SPIGOT PLATE
(A SMALL FLAT BLADED
SCREWDRIVER INSERTED BETWEEN
THE PLATE AND THE CASTING CAN
BE USED TO EASE OFF THE PLATE
AROUND THE HIGH SPEED SPIGOT)
4. REMOVE 3 SCREWS
(NO.2 POZIDRIVE)
5. RAISE HEAD
6. REMOVE 2 SCREWS
(TX15)
Spares - KM001/002/003/502/005/006/007/506 Disassembly & re-assembly instructions
7. LOWER HEAD
8. LIFT OFF TOP COVER
FROM HIGH SPEED OUTLET
END OF CASTING
9. RE-ASSEMBLY IS THE
REVERSE OF STEPS 1-8
EXCEPT TAKE CARE TO
AVOID DISTURBING
ANTI-VIBRATION CAP ON THE
GEARBOX.
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PEDESTAL
Spares - KM001/002/003/502/005/006/007/506 Disassembly & re-assembly instructions
1. REMOVE ALL COVERS
2. INVERT THE APPLIANCE
3. REMOVE 2 STUFFER BOX
SCREWS
(TX15 OR TX20)
4. UNCLIP AND REMOVE
LID
5. REMOVE 2 FIXING
SCREWS (TX20)
6. REMOVE BOX
(HANDY AS SCREW TRAY AT
THIS POINT)
Spares - KM001/002/003/502/005/006/007/506 Disassembly & re-assembly instructions
7. REMOVE CABLE CLAMP
SCREW (TX20)
8. REMOVE CABLE CLAMP
9. CAREFULLY OPERATE
THE HEAD RELEASE WHILE
RESTRAINING THE
PEDESTAL. ALLOW TO FULLY
OPEN SLOWLY.
WARNING: THE PEDESTAL
WILL SPRING UP VIOLENTLY
UNLESS IT IS RESTRAINED
10. REMOVE 4 SCREWS
(TX20)
(NOTE - ONE REAR SCREW MAY BE
CHANGED TO TX15 ON LATER
PRODUCTION)
TAKE CARE TO AVOID
SCRATCHING BODY WITH THE
HEAD LIFT MECHANISM
11. REMOVE LOCATION PIN
(8MM HEX NUT)
Spares - KM001/002/003/502/005/006/007/506 Disassembly & re-assembly instructions
12. LIFT QUADRANT COVER
AND DISCONNECT 3
CONNECTORS
(SENSORS, MOTOR SUPPLY, POWER
SUPPLY)
13. REMOVE SPEED
CONTROL MODULE
14. REMOVE QUADRANT
COVER
15. HINGE PIN PUSHES OUT
IF REQUIRED
(RETAINED BY VENT PANEL IN BODY)
16. RE-ASSEMBLY IS THE
REVERSE OF STEPS 1-14
EXCEPT TAKE CARE THAT
THE POWER SUPPLY CABLE
DOES NOT RUB ON THE FAN
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MOTOR
Spares - KM001/002/003/502/005/006/007/506 Disassembly & re-assembly instructions
1. REMOVE TOP COVER
2. REMOVE TOP WASHER
3. REMOVE 3 MOTOR SCREWS
(NO.2 POZIDRIVE)
4. REMOVE BELT
5. PLACING THE TOP COVER
IN POSITION AT THIS STAGE
STABILIZES THE APPLIANCE
WHEN INVERTED
6. STRIP DOWN PEDESTAL AS
FAR AS STEP 14. REMOVE
QUADRANT COVER
7. REMOVE SINGLE VENT
PANEL SCREW (TX20)
8. REMOVE VENT PANEL
9. REMOVE MOTOR
10. REPLACE MOTOR IN
REVERSE ORDER EXCEPT FIT
MOTOR SCREWS (STEP 3) FIRST
11. FAN AND PULLEY - :
THESE PARTS CAN ONLY BE
REPLACED WITH THE AID OF A
PRESS, AS THE MOTOR WILL BE
DAMAGED BY SHOCK LOADS
ALONG IT'S AXIS. THIS MAY
SHOW UP AS BELT WEAR ON
THE BODY
Spares - KM001/002/003/502/005/006/007/506 Disassembly & re-assembly instructions
12. BRUSHES
13. REMOVE SLEEVE HELD TO
TWO CLIPS
14. UNLATCH SPRING
15. REMOVE TAG
16. REMOVE BRUSH
17. REASSEMBLE IN REVERSE
ORDER
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GEARBOX
Spares - KM001/002/003/502/005/006/007/506 Disassembly & re-assembly instructions
Dismantling the
gearbox involves
removal of the large
pulley. Either of the
following methods will
assist:
Use a stall plug:
Fit the stall plug in the
slow speed outlet. If
necessary, use a
screwdriver to rotate it
into position. Undo the
gearbox pulley by
hand anti-clockwise.
Use a mincer.
Attach the mincer and
position a screwdriver
between the cutter
blades and close to the
scroll to stop it
rotating. Please note, it
is advisable to use the
coarse screen as this
allows room for a
larger diameter
screwdriver. Undo the
gearbox pulley by
hand anti-clockwise.
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LATCH ASSEMBLY
Spares - KM001/002/003/502/005/006/007/506 Disassembly & re-assembly instructions
1. INVERT THE APPLIANCE
2. CAREFULLY OPERATE THE
HEAD RELEASE WHILE
RESTRAINING THE PEDESTAL.
ALLOW TO FULLY OPEN
SLOWLY
WARNING: THE PEDESTAL
WILL SPRING UP VIOLENTLY
UNLESS IT IS RESTRAINED!
3. UNHOOK LATCH SPRINGS
4. REMOVE C-CLIP
5. PULL OUT LATCH BAR
6. RE-ASSEMBLE IN REVERSE
ORDER
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SPEED CONTROL KNOB
Spares - KM001/002/003/502/005/006/007/506 Disassembly & re-assembly instructions
1. REMOVE MODULE (SEE
PEDESTAL)
2. REMOVE REAR COVER
NOTE: - POTENTIOMETER IS
PRE-SET TO PROVIDE CORRECT
PULSE OPERATION, RATHER
THAN A DIRECT LINK TO SPEED.
ADJUSTMENT REQURIES
SPECIAL TRAINING
3. LIFT OUT CONTROL BOARD
AND INSULATION SHEET
4. REMOVE SINGLE SCREW
(NO.1 POZIDRIVE)
5. RE-ASSEMBLE IN REVERSE
ORDER
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