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DAEWOO_DWD-L1021


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                                       S/M No. :




      Service Manual
      Drum Washing Machine
      Model: DWD-L1021




 Caution
  : In this Manual, some parts can be changed for improving, their
    performance without notice in the parts list. So, if you need the
    latest parts information, please refer to PPL(Parts Price List) in
    Service Information Center (http://svc.dwe.co.kr).




                                                      Oct. 2009
2. WASHER SpECIfICATIoN

 1. Product Specification




     1st Model                                            2st Model




          MODEL                 DWC-LU1011/1211 DWD-LU1011/1211 DWC-LD1411/1611 DWD-LD1411/1611
       Dimension (mm)                                     600 X 645 X 850
 Maximum mass of textile (kg)                                  9 Kg
    Unit Weight (net/gross)          78/82            71/75              76/80           69/73
 Standard Water Consumption                                     65 

                                 DWC(DWD)-LU10XX : MAX 1000           DWC(DWD)-LD14XX : MAX 1400
      Spin Speed (RPM)
                                 DWC(DWD)-LU12XX : MAX 1200           DWC(DWD)-LD16XX : MAX 1600

   Operating Water Pressure                   0.03MPa ~ 0.8MPa (0.3kgf/cm2 ~ 8kgf/cm2)




                                                 3
 2. pANEl f AS

 2st Model




                                           A08
                                       A09
                                     A10                           A07
                                 A11                           A06
                         A12
                                                             A05
                    A13                                  A04
                   A14
                                                       A03
                                                   A02
                                                 A01


   A18       A17               A16     A15




                                           6
No.              PARTS NAME       CODE             SPECIFICATIONS   Q'TY       REMARK
A00   pANEl fRoNT AS           361- - - - - - -   D-LU1221           1
A01   pANEl fRoNT AS          36142T2100          AbS                2       4x16 SUS 430
A02   bUTToN fUNCTIoN         3616644400          AbS                1
A03   bUTToN opTIoN           3616644700          AbS                1
A04   HolDER lED fUNCTIoN     3613058500          HIpS               1
A05   pCb f AS                PRPSSW- - - -       D-LU1221           1
A06   HolDER lED DISplAy      3613058600          AbS                1
A07   CASE pCb f              36111T1R00          HIpS               1
A08   SCREW TAppING           7122401611          T2S TRS            1        4x16 MfZN
A09   pCb boARD f             3614348500          FR-1               1
A10   HolDER lED CoURSE       3613058400          HIpS               1
A11   bUTToN DIAl             3616644300          AbS                1
A12   DECoRAToR bUTToN DIAl   3611696400          AbS                1     CHRoMIUM CIlDING
A13   bUTToN START            3616644600          AbS                1
A14   bUTToN poWER            3616644500          AbS                1
A15   DECoRAToR fIlM           36116- - - - -     p.C fIlM           1
A16   WINDoW CoURSE           3615509400          TR-ABS             1
A17   SCREW TAppING           7122401608
                               NO DISPONIBLE      T2S TRS            1
A18   CASE DETERGENT AS        36111- - - - -     D-LU1221           1




                                             7
3. INlET boX AS



                                                  B10




                               B12


                                                              B06
             B14

                   B13


                                                        B09


                                           B07
  B01
                                   B08
                         B11

                                            B04




 B02




                                     B05




                         B03




                               8
No.             PARTS NAME     CODE              SPECIFICATIONS         Q'TY REMARK
b01   NoZZlE *T              3618111100   pp                             1
b02   NoZZlE *U              3618111000   pp                             1
b03   boX INlET              3610526500   pp                             1
b04   HoSE INlET             3613274600   EpDM                           1
b05   ClAMp AS               3611203200   ID=60, WIRE+GUIDE+bolT+NUT     1
b06   VAlVE INlET            3615416821   220-240V.VDE.BITRON.           1
b07   HoSE WATER SUpply      3613270900   EpDM ID9.5 oD14.5, WASHING     1
b08   HoSE WATER SUpply      3613270900   EpDM ID9.5 oD14.5, pRE.WASH    2
b09   ClAMp HoSE             3611205800   100H, ID=13.8 W=10.0 0.9T     10
b10   VAlVE INlET            3615414820   220-240V,1-WAY HOT PP          1
b11   HoSE WATER SUpply      3613270900   EpDM ID9.5 oD14.5, HoT         1
b12   HoSE WATER SUpply      3613270900   EpDM ID9.5 oD14.5, STEAM       1
b13   pIpE JoINT I           3614426000   pp                             1
b14   Unit Steam AS          36189M2U00   L-SERIES STEAM UNIT 900W       1    option




                                      9
 4. CAbINET f ASSy

 1st Model




                                                              C03




                                                                            C02




                               C10




                                                                          C01




                         C11



                   C12



                                                                    C14




                                                  C13   C15
             C06




                                                  C07



       C05                                      C08


                                          C09



 C04




                                     10
No.           PARTS NAME      CODE                SPECIFICATIONS   Q'TY REMARK
C01   CAbINET *f            3610814000    SECD 0.8T                 1
C02   SWITCH DooR loCK      3619047200    DL-S1.250V16A.BITRON      1
C03   plATE HINGE SUppoRT   3614539800    SPG 0.8T, DWD-T110R       1
C04   fRAME DooR *o         36122UD800    AbS                       1
C05   pRoTECToR GlASS       3618345500    AbS                       1
C06   DECoRAToR DooR *o     3611695900    AbS                       1
C07   HooK DooR             3613100900    ZNDC                      1
C08   SpRING HooK           3615115400    SUS304,                   1
C09   HooK SHAfT            3613101000    SUS, D=3.0                1
C10   fRAME DooR *I         36122UD600    pp                        1
C11   HINGE DooR            3612903800    AL, DWD-T110R             1
C12   CAp HINGE DooR        3610916500    poM                       4
C13   DooR GlASS            361A113300    GlASS                     1
C14   CASE pUMp             36111T1K00    pp                        1
C15   CoVER pUMp            3611431500    AbS                       1




                                     11
 5. DooR AS

 2st Model




                                        C01

                                  C02

                            C03

                      C04
                C05
                                              C12
                                              C11
          C06
                                              C10
    C07                                       C09
                                              C08




                                    12
No.             PARTS NAME       CODE             SPECIFICATIONS   Q'TY        REMARK
C00   DooR AS                 361- - - - - - -                      1
C01   fRAME DooR 0           36122UDC00          AbS                1
C02   pRoTECToR GlASS        3618345600          TR-ABS             1
C03   DooR GlASS             361A113300          GlASS              1
C04   fRAME DooR 1           36122UDD00          pp                 1
C05   HINGE DooR             3612903800          AlDC               1
C06   CAp HINGE DooR         3610916500          poM                4
C07   SCREW TAppING          7115402029          T1S flT            14    4*20 STS430 NATURE
C08   HooK DooR              3613100900          ZNDC               1
C09   SpRING HooK            3615115400          SUS                1
C10   KooK SHAfT             36131101000         SUS                1
C11   CASE SpRING DooR       3611149300          AbS                1
C12   SCREW TAppING          7122401611          T2STRS             2          4*6 MfZN




                                           13
6. TUb ASSy(UNIVERSAl)



                                                                D24           D26


    D09     D10
                                                D23

                                                  D22

                                                                                                      D25

                                       D21
                      D08


                        D06
                                                                                      D20

                                                                             D19

                                                                                                                  D50
          D07                                                                 D18
                D05                                                         D17
          D04
                                                        D14
                                                                                   D16
                                          D12                                                           D49
                                                                            D15
                                                                                            D48
                                    D11
                                                                      D13

                                      D03
                                                   D39                              D42                          D47
                              D02
                                            D40                                          D43
                  D01                                                                D44          D45

                                                D38       D41
                                                                                                        D46
                                                   D30


                                                                                                  D37

                                                                                                      D36
                                D28
                                                                                                     D35
                                                                                                           D34
                                                         D27
                                                                                                                  D32
                                                                                               D31
                                                                D29                                              D33




                                                              14
No.         PARTS NAME            CODE                 SPECIFICATIONS              Q'TY REMARK
D01   bAlANCER WEIGHT l         3616110600 PP, D-LU1011, 6.6KG                     1
D02   SpECIAl SCREW             3616029400 SWCH 8.5X30                              8
D03   bAlANCER WEIGHT R         3616110500 PP, D-LU1011, 6.6KG                      1
D04   ClAMp GASKET AS           3611207000 C-LU1011                                 1
D05   GASKET                    3612325300 EPDM , WASH , D-LU1011                   1   foR WASH
D06   GASKET                    3612325400 EPDM , DRY , C-LU1011                   1    foR DRy
D07   NoZZlE SHoWER             3618111200 pp                                       1
D08   ClAMp GASKET bUSHING      3611206800 GI 1.2T                                 1    foR DRy
D09   SpECIAl SCREW             3616029810 SWCH 6.5X45                             4
D10   DUCT b AS                 3610DUTl00 C-L E PARA EST MODELO
                                           NO DISPONIBLE                           1    foR DRy
D11   HoSE DRAIN *I             3613275200 EPDM D-LU1011                            1     HOSE
D12   ClAMp AS                  3611203200 ID=61, WIRE+GUIDE+bolT, GS               1   DRAIN I AS:
                                                                                        3613268810
D13   ClAMp HoSE                3611204700 D26                                      1
D14   ClAMp HoSE                3611201400 HSW3,yW,D2.6,ID36,W44.5                  1
D15   AIR TRAp                  361A500101 pp                                       1
D16   HoSE AIR(pRESSURE)        3613266930 ID=4,OD=8, L=680MM(L-SERIES)
                                 NO DISPONIBLE                                      1
D17   DAMpER fRICTIoN           361A700110 70N AKS ST=170-260 DL=197.5 LOW NOISE   2
D18   DAMpER pIN                361A700200 AKS D=14.5                              2
D19   TUb fRoNT                 3618830000 FRPP, C-LU1011                          1
D20   SpRING SUSpENSIoN         3615116800 KGf                                      2
D21   SpECIAl SCREW             3616029800 SWCH 6.5X30
                                 NO DISPONIBLE                                     14
D22   SpECIAl SCREW             3616029500 SUS430 8*25
                                 NO DISPONIBLE                                      3
D23   lIfTER WASH               361A401300 pp,1pIECE,TWIST                          3
D24   SCREW TAppING             7122401408 T2S TRS 4X14 SUS,STS
                                 NO DISPONIBLE                                      3
D25   DRUM AS                   3617012500 D-LU1011                                 1
D26   SpIDER AS                 361A301200 D-LU1011                                 1
D27   WATER SEAl                361A600100 NbR                                      1
D28   SEAlING TUb               3612321601 EPDM L1600(-0~ +10)                      1
D29   fIXTURE HEATER            3612006700 SUS
                                 NO DISPONIBLE                                      1
D30   bEARING INNER             3616303100 6206Z                                    1
D31   UNIT MoToR UNIVERSAl      36189l4H00 DC220/50 G&J 2p pI340 45T(CCA)           1
D32   bAlANCER WEIGHT loWER     3616110300 PP, D-LU1011, 3.5KG
                                 NO DISPONIBLE                                      1
D33   SpECIAl SCREW             3616029400 SWCH 8.5X30
                                 NO DISPONIBLE                                      2
D34   SpECIAl SCREW             3616062800 SWRCH18A 7.4*25.5
                                 NO DISPONIBLE                                      2
D35   DAMpER fRICTIoN           361A700130 60N AKS ST=170-260 DL=197.5 LOW NOISE   2
D36   DAMpER pIN                361A700200 AKS D=14.5                              2
D37   TUb REAR AS               36100T1400 D-LU1011                                1
D38   bAlANCER WEIGHT T         3616110400 PP, C-LU1011, 2.48KG
                                          NO DISPONIBLE PARA ESTE MODELO           1    foR DRy
D39   bAlANCER WEIGHT T(WASH)   3616110700 PP, D-LU1011, 2.48KG
                                 NO DISPONIBLE                                      1   foR WASH
D40   SpECIAl SCREW             3616029400 SWCH 8.5X30                             2
D41   ClAMp HoSE                3611204700 D26                                      1
D42   SpECIAl SCREW             3616007400 T2S TRS 4X10+24
                                 NO DISPONIBLE                                      2   opTIoN
D43   UNIT bUbblE pUMp AS       36189l4120 220-240V DBK-240DB RP CHSHION            1   opTIoN
D44   HoSE VENT                 3613267100 EpDM                                     1
D45   bEARING oUTER             3616303200 6205Z                                    1
D46   HEATER WASH               3612803700 230V 2000W.1R5A721002.IRCA fUSE 2EA      1
D47   pIpE DUCT AS              3614414001 C-L PIPE ESTE MODELO
                                          NO DISPONIBLE PARA DUCT+HOSE+CLAMP        1   foR DRy
D48   pUllEy                    3618434100 AlDC                                     1
D49   SpECIAl bolT AS           3616029600 SWCH 10*30,f/l bolT S.p/W SEAl loCK      1
D50   bElT V                    3616591120 GATES 4pJ1175 bUTADIENE RUbbER           1


                                              15
9. CAbINET AS




                 F07



                F03
                                             F08

          F13


                                       F06
                 F01

 F11




                                                   F09


                                             F10



 F02




                            F12



                F04



                      F05




                                  20
No.       PARTS NAME           CODE                          SPECIFICATIONS               Q'TY REMARK
f01   CAbINET               3610813300
                             NO DISPONIBLE   SGCC 0.8T,l'S                                 1
f02   fRAME loWER          36122UD700 SGCC 1.2T
                            NO DISPONIBLE
                                                                                           1
f03   fRAME Top *l         36122UDA00 SGCC 1.6T
                            NO DISPONIBLE                                                  1
      fRAME Top *R         36122UDb00 SGCC 1.6T
                            NO DISPONIBLE
                                                                                           1
f04   bASE U l              3610393800
                             NO DISPONIBLE   SGCC T2.0                                     1
      bASE U R              3610393900
                            NO DISPONIBLE    SGCC T2.0                                     1
f05   lEG ADJUST AS         3617703811       CHINA PARTS, DWD-900W                         4
f06   MAIN pCb AS          PRPSSWL105 D-LU1212EFA
                            3610pCbl00                                                     1
      MAIN pCb AS          3610pCbl00 D-LU1212EFA                                          1
      MAIN pCb AS          3610pCbl01 C-LU121EFA02                                         1
      MAIN pCb AS          3610pCbl55 C-LD1213LHS02                                        1
      MAIN pCb AS          3610pCbl50 C-LD1412EFA02                                        1
      MAIN pCb AS          3610pCbl00 D-LU1212EFA                                          1
      MAIN pCb AS          3610pCbl51 C-LD1212MFA                                          1
f07   PLATE *TAS
      plATE T               3614541100       SECC 1.2T, C-LU1011                           1
f08   SENSoR pRESSURE       3614825240       DL-DW13 AIR INLET 315                         1
f09   CoVER *b              3611431600       0.4T SGCC, C-LU1011                           1
f10   fIXTURE TUb AS        3612007421
                            NO DISPONIBLE
                                             6KG, CHINA, SAMWoo                            4
f11   fRAME UppER          36122UD900 SGCC 1.2T
                            NO DISPONIBLE
                                                                                           1
f12   UNIT DRAIN pUMp AS   36189M2T00 AC220~240V/50HZ HANYU,AL,30W,DUAL PUMP,FILTER NEW    1
f13   SToppER SpRING        3615202200       POM, DWD-100DR                                2




                                                   21
  5. TEST MoDE

5-1. Testing Mode
  PCB and other electronic parts will be tested without water supply whether they are normal or not.

1) Process
  Press power button  Press "SPIN" button 3 times with pressing "OPTION" button  'L d' will be
  shown on LED  Whenever pressing "TEMP" button 1 time, below process will be occurred.
  MICOM Ver.  L C (Lock Closed)  Run (count)  b1, b2, b3, b4, b5, b6,
    F (Fan Motor)  H (Hot V/V)
    C (Cold V/V)  P (prewashing V/V)  d ( dry V/V)  s(steam V/V)  bb (bubble)
   dr (drain motor)  CR(circulation)  L O(Lock S/W Open)

2) More details
    When turn on 'LOCK' signal, all process is conducting normaly.
    When working starts, the PCB displays all the sensor conditions.
    In this case, BLDC Motor is not tested. In order to test it, select spin or rinse.



5-2. Continous testing mode

1) Process
  After pressing "TEMP", "OPTION", "SPIN" button simultaniously, press "POWER" button.
  ALL LED On  SPIN button  ALL LED off
   L C (Lock Close)  r (Motor right)  L (Motor Left)
   F ( Fan Motor)  H (Hot V/V)  C (Cold V/V)  b (Pre whsh V/V)  d ( dry V/V)
   bb (bubble)  h1 (Wash heater)  h2(Dry heater)  dr (Drain motor On)
   L O(Lock S/W Open)

2) More tails
    LED test can be done with all LED On.
    All sensor conditions will be shown on PCB during processing.




                                                      31
  6-1. Error Display

6-1. IE (Input Error) - Error in water supply

1) Conditions of Occurrence
    In case the designated water level is not reached in 5 minutes during water supply or re-supply

2) All LEDs are turned off and 'IE' blinks in18:88 display.

3) Error buzzer alarm is sounded for 10 seconds per every 10 minutes.

4) Error display is cleared when turning off/ on power.



6-2. OE (Output Error) - Error in drainage

1) Conditions of Occurrence
    In case water level does not reach reset point in 10 minutes after drainage starts

2) All LEDs are turned off and 'OE' blinks in 18:88 display.

3) Error buzzer alarm is sounded for 10 seconds per every 10 minutes.

4) Error display is cleared when turning off/ on power.




6-3. UE (Unbalance Error)

1) Conditions of Occurrence
    In case main spin-drying is not reached within 20 cycles of balance spin-drying
    In case balance spin-drying fails during interim spin-drying, UE occurs as the cycle moves to the
      next process.

2) All LEDs are turned off and 'UE' blinks in 18:88 display.

3) Error buzzer alarm is sounded for 10 seconds per every 10 minutes.

4) Error mode is cleared by opening door and organizing the laundry in spin-dry chamber, closing door and
   pressing start/ temporary stop button. Then, spin-drying begins again.



                                                     32
6-4. LE (Lock Error) - Door opening error

1) Conditions of Occurrence
    When intending to begin cycle by pressing start/ temporary stop button while door is opened

2) All LEDs are turned off and 'LE' blinks in 18:88 display.

3) Error buzzer alarm is sounded for 10 seconds per every 10 minutes.

4) Error display is cleared when turning off/ on power.



6-5. E1 - Water level detection error

1) Conditions of Occurrence
    In case water level is below reset or overflow is detected in line test mode

2) Water supply motor is kept on until water level falls below reset.

3) All LEDs are turned off and 'E1' blinks in 18:88 display.

4) Error buzzer alarm is sounded for 10 seconds per every 10 minutes.

5) Error display is cleared when turning off/ on power.



6-6. E2 - Overflow error

1) Conditions of Occurrence
    In case water level in water tank is above overflow level due to continuous operation of water supply
      valve

2) Water supply motor is kept on until water level falls below reset.

3) All LEDs are turned off and 'E2' blinks in 18:88 display.

4) Error buzzer alarm is sounded for 10 seconds per every 10 minutes.

5) Error display is cleared when turning off/ on power.




                                                      33
6-7. E4 - Water leakage during washing

1) Conditions of Occurrence
    In case water level falls below re-supply even after 15 times of re-supply prior to finishing of water
      heating

2) All LEDs are turned off and 'E4' blinks in 18:88 display.

3) Error buzzer alarm is sounded for 10 seconds per every 10 minutes.

4) Error display is cleared when turning off/ on power.



6-8. E9 - Abnormalities in water level sensor

1) Conditions of Occurrence
    In case water level frequency is of 15KHz or lower and 30KHz or higher during cycle due to
      abnormalities in water level sensor, etc.

2) All LEDs are turned off and 'E9' blinks in 18:88 display.

3) Error buzzer alarm is sounded for 10 seconds per every 10 minutes.

4) Error display is cleared when turning off/ on power.




                                                     34
6-9. Motor-related Error

1) E5 (DC-Link High Voltage) Error
    In case DC-link voltage to IPM increases to 450V or higher
    Motor operation is stopped and 'E5' is shown in display window.
    Error buzzer alarm is sounded for 10 seconds per every 10 minutes.
    Error display is cleared when turning off/ on power.

2) E6 (EMG) Error
    In case current detected with EMG port is of 20A or higher
    Motor operation is stopped and 'E6' is shown in display window.
    Error buzzer alarm is sounded for 10 seconds per every 10 minutes.
    Error display is cleared when turning off/ on power.

3) E7 (Direction) Error
    In case signal of Hall IC is different from the predicted signal according to direction of rotation
    Motor operation is stopped and 'E7' is shown in display window.
    Error buzzer alarm is sounded for 10 seconds per every 10 minutes.
    Error display is cleared when turning off/ on power.

4) E8 (Initial Operation Fail) Error
    In case input signal of Hall IC is abnormal due to problems in motor connection, etc.
    Motor operation is stopped and 'E8' is shown in display window.
    Error buzzer alarm is sounded for 10 seconds per every 10 minutes.
    Error display is cleared when turning off/ on power.



6-10. Error in Temperature Sensor

1) H2 Error - Washing temperature sensor open/ short
    In case washing temperature sensor is defective or not connected
    Error buzzer alarm is sounded for 10 seconds per every 10 minutes.
    Error display is cleared when turning off/ on power.

2) H4 Error - Washing temperature sensor overheating
    In case temperature detected by washing temperature sensor is 95 or higher
    Error buzzer alarm is sounded for 10 seconds per every 10 minutes.
    Error display is cleared when turning off/ on power.




                                                     35
3) H5 Error - Water temperature error in wool/ delicate course
    In case water temperature in wool/ delicate course is 45 or higher
    Error buzzer alarm is sounded for 10 seconds per every 10 minutes.
    Error display is cleared when turning off/ on power.

4) H6 Error - Abnormality in washing heater
    Within 15 minutes after heater operation begins;
     In case standard temperature is of 42 or lower: If temperature does not increase by 2 or more In
     case standard temperature is higher than 42: If temperature does not increase by1 or more
    If temperature falls below standard temperature by 2 or more due to re-supply of water, etc.,
     standard temperature is reset as the current temperature and error check time of15 minutes is reset.
    Error buzzer alarm is sounded for 10 seconds per every 10 minutes.
    Error display is cleared when turning off/ on power.

5) H8 Error - Washing heater overheating
    In case washing heater temperature increases by 5 or more within 30 seconds when there is no
     water in tank, etc.
    Error buzzer alarm is sounded for 10 seconds per every 10 minutes.
    Error display is cleared when turning off/ on power.




                                                    36
 DWD-LU'S




            41



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