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HP-Bench-Briefs-1975-01-02


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                                               SERVICE INFORMATION FROM HEWLETT-PACKARD
                                                                                            JANUARY-FEBRUARY 1975

           ALL ABOUT
           POWER SUPPLIES           (1   \




           by Dick Gasperini, Editor
                                   I '




.f


     .     Virttrally every-piece of electronic
         . Clear has a power supply so the
           probability of having to repair a
           failure is rath- high. Therefore,
           knowledge of p o w t supply opera-
           tion is essential for repair
           personnel.
           A power supply that may look
           familiar is in Figure 1. It will con-   This change of output voltage with      helps to stabilize the output voltage.
           vert the AC line voltage to a DC        a change in load ("load regula-
                                                   tion") would not be a problem if        This technique does have its limita-r
           voltage, say 175 volts, for our load,                                           tions. Assume that CR3 is rated at
0          lumped hefe as a single resistor RL.    we atways had a fixed load that
                                                   dmanded a constant amount of
                                                   cbrrent. Most times, though, a load
                                                                                           20 mA. We would select the value
                                                                                           of R2 so that 10 mA of current
                                                   is not constant. Therefore, the         flowed thru CR3. If the load were
                                                   power supply voltage will change        reduced by 10 mA, the voltage
                                                   and this may be undesirable.            would tend to rise and CR3 would
                                                                                           conduct more current, keeping the
                                                   Also, what happens if the line volt-    voltage at 175V. Similarly, if the
                                                   age variets by 2 % In this supply
                                                                   0?                      load were to draw more current,
                                                   the output voltage will again vary.     less current would be drawn by
                                                   This supply lacks "line regulation".    CR3, again stabilizing the voltage.
                                                   To obtain a more stable voltape         But we are very limited in the load
                                                   we will want an improved supply.        variation that can be compen-
                                                                                           sated with a breakdown diode.
           This type of power supply has           One improvement is to change to
           several shortcomings. Since this        solid state and to a full wave cir-     The output voltage is also chang-
           supply can be looked upon as an         cuit. This gives a lower internal       ing somewhat during this process.
           ideal battery with a resistor in        impedance and therefore better
           series, it becomes clear that the       load regulation. (This also has
           output voltage will change if the       other benefits, like reduced ripple.)
           load changes. See Figure 2.             A bigger improvement, though,
                                                   will result from using a breakdown
                                                   diode. See Figure 3.
                                                   The breakdown diode will start
                                                   drawing current when its break-
                                                   down voltage is reached. Thus, as
                                                   the output voltage starts to rise
                                                   above 175V, the breakdown diode
                                                   will conduct heavily, causing more
                                                   voltage to be dropped across R2.
                                                   If the output voltage were to start
                                                   to drop below 175V, the diode
                                                   would conduct less, drogping,Ip
                                                   voltage across R2. Thus, the dlode
           OHmlett-Packard Company 1075



                   -
                               POWER SUPPLY TUTORIAL
                                                                                                                     I
                                                                                                                     I




A breakdown diode has about               Redrawing this circuit in the more
10Q of resistance, and this is, in        usual way may make it more recog-
essence, the output impedance of          nizable. See Figure 6.
our power supply. This may be too
high for our needs.                       Current limiting has been added
                                          with a series resistor and several
Putting an emitter follower on this       diodes. As increased current flows
circuit will reduce the impedance         in the load, additional voltage drop   Sharper turnoff can be achieved by
by about the gain (a) of the tran-        is realized across R3. When the        adding a transistor to the current
sistor. See Figure 4.                     drop across R3 starts to               limit circuit. See Figure 7. We still
                                          diode drop, CR4,CR5 and CR6 will       will have a high level of power
This circuit operation can be under-                                             dissipation since enough current
stood easily by recognizing that          start to conduct, robbing base-
                                          emitter current away from Q1,                    flowing in R3 to keep Q3
the base o Q1 will have a fairly
             f
COnsta          tage on it (developed     causing it to conduct less. This
across          . If the output voltage   limits the current flow, and the
                                          output voltage will drop somewhat.
                                                                                 A typical plot of voltage vs current
                                                                                 is shown in Figure 8.
(emitter of Q l ) drops more than
one dlode drop (0.W for silicon,
0.N for germanium) below the
bas& Q1 will tend to turn on
harder, raising the output voltage.
If the output voltage were to rise,
Q1 will be biased off. Thus, the
output voltage is fixed at the
breakdown voltage of CR1 minus
one diode drop (6-E drop of Q )     l.
If this power transistor has a gain
of 1 , the output impedance is
      0
now about 1 ohm (that is, 1 m k
change in load current will cause
a 1 mV change in output voltage).
This is sttill too hiah for many clr-
                                                       POWER SUPPLY TUTORIAL                                 .-

FOLDBACK                              RIPPLE                                  dropped across diodes CR7 and
                                                                              CW8. This limits the B-E current
                                                                              of Q4, resulting in a constant
Since current limiting comes into     Modern electronic circuits require      current through CR3.
play when there is a failure (or      very clean (ripple-free) power sup-
other abnormality), it may be         plies. Looking back at Figure 4,        In actuality, the voltage across CR7
advantageous to be able to shut off   we see that the output voltage is       and CR8 will vary slightly and the
the power supply circuit, rather      very dependent on the voltage           next evolution would be a constant
than continue to dissipate all that   dropped across CR3. But this will       current source for them. This can
power. This technique is called       vary slightly with the current          be done easily with two transistors.
foldback and is shown graphically     through it (recall that a breakdown     See Figure 12. Transistor Q4
in Figure 9. In the +180V supply      diode has a nominal internal resis-     receives a constant bias from the
in Figure 10, once the Q2 circuitry   tance of about 1052 ). Therefore if     drop across Q5. This gives a con-
is turned on, it will continue to     the line voltage increases, the         stant current through R5, which
conduct, holding Q1 off.              voltage on C2 will increase, result-    keeps a constant bias on Q5 and
                                      ing in increased current through        a constant current through CR3.
                                      CR3 and an increase in the output       PROTECTION
                                      voltage. Also the voltage on C2
                                      varies during each rectification        Current limiting may not be
                                      cycle. The peak of the rectified sine   enough protection for the load.
                                      wave (ripple) will be passed
                                                                              What happens if there is a failure
                                      through Q1 to some extent. Since        in the power supply circuit, such as
                                      even this small variation in the        a shorted Q2? The output would
                                      output voltage may be undesirable,      rise to the full unregulated voltage.
                                      you may see power supply circuits
                                      with a constant current source          If this were the +5 volt supply for
                                      for CR3. See Figure 11.                 all the IC's in an instrument, most
                                                                              of the IC's would very likely be
                                      In essence, a constant voltage is       destroyed. Therefore, it may be
Notice that the +5V regulator cir-
cuitry is integrated into a TO3
package. While this package looks
like an ordinary power transistor,
it contains the series pass tran-
sistor(s), breakdown reference
diode and associated circuitry
needed for proper regulation.
These fixed voltage regulators can
be purchased for the more com-
monly used power supply voltages
such as 5V and 12V. Some are
available   with   current    limit
capability.
1   * I
    * I
          i J i -1 1
                .-
                            i
                                SERVICE TIP



                                                                                                                       c
                                                                                                                       1




advisable to build in additional         age and shorts it to ground if the     developing a voltage across R6.
protection in the form of a "crow-       voltage rises too high. See Fig. 13.   This would cause the SCR to fire,
bar circuit". This is generally an       If the. supply voltage rises above     shorting out the power supply
SCR that monitors the output volt-       6 volts, CR9 would start to conduct,   line (and hopefully blowing a fuse).




ISOLATING POWER
SUPPLY DRIFT
by John Whidden



What is the most effective way to
isolate a drift problem in a power
supply?

To answer that question, let's look
at how a power supply normally
operates.
The programming input to a power
supply consists of a resistive divider
(RR and Rp) connected between
reference zener and -S terminal.
(Refer to figure.) The common point
of RR and R is the input to the
              P
amplifier and s called the summing
point. When the power supply is
operating properly, the output
voltage equals the sum of voltage
across Rp plus the offset voltage.
Therefore, variation in either of
these will cause a change in the
output voltage.
                                         Measure and record    the following    The important thing is not how often
The most effective way to isolate a      voltages:                              the measurements are made but
drift problem is measure and record        1. +s to -s          (output)        that they are made in the same
the reference supply voltage, the         2. +S to summing      (offset)        manner and with the same equip-
summing point voltage and the                  point                            ment. Usually only 3 or 4 sets of
output voltage at any convenient          3. +S to reference    (reference)     measurements are necessary to
interval (such as every half hour).           zener                             evaluate the power supply.

                                                                                                                       -

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                                                                                       SERVICE TIP
                                                                                                     I
                                                                         ~ _ _ _ _ _      ..
                     The following algorithm may be useful to narrow the trouble:


I




    Note 1. Clrcult coolant sprayed on Individual 2OPPM resistors will generally cause 0.25 and 0.5% change in the output. A
    defective resistor migM cause a 1% to even 25% change.




    John Whiddenjoined HP in 1961 and became involved with power supply service and applicationsfor field service and
    customer training. John now provides factory back up for field service and prepares service information for instruction
    manuals and service notes.




                                                  WWW.HPARCHiVE.COM
                 =   6
                                      ill

                 I                                        . a              1811A 18 GHz SAMPLER                             8Ol2/801SA PULSE GENERATORS                     @
              o
    wpplement t                                                1811A-2. Serial prefix 1309A
                                                                 Reduced trigger circuit lock-up.
                                                                       191y VARIABLE TRANSITION
                                                                             TIME OUTPUT
                                                                                                    and    below.    8012A-4. All serials. Recommended replace-
                                                                                                                       ments.
                                                                                                                     8013A-4. All serials. Recommended replace-
                                                                                                                       ments.
                                                               1915A-12A. %rial prefix 1143 and above.                     M45A AUTOMATIC PRESELECTOR
                                                                 Three preferred replacements. Supersedes                              Replacement YIG filter
                                                                                                                     8445A-1. All serials.
                                                                 1915A-12.                                             assembly.
                                                                     9330AIB AUTOMATIC SYNTHESIZER                          W l N B SPECTRUM ANALYZER
                                                               333ONB-5. All    serials.   Replacement       part                   RF SECTION
                                                                 numbers for LED displays.                           8551NB-9. All serials.    RF    input    attenuator
                                                                       3403A/C TRUE RMS VOLTMETER                      replacements.
                                                               3403C-3. Part numbers 5060-9131/32/33.                   85928 SPECTRUM ANALYZER, IF SECTION
                                                                 Replacement part numbers for LED displays.          8552B-9. Serial     number      1437A07061     to
    NEED ANY SERVICE                                                        346WB MULTIMETER
                                                               34698-3. Part numbers 5080-9131/32/33.
                                                                                                                       1437A07210. Prevention of power supply
                                                                                                                       failures due t o shorted series regulators 0 2 3
                                                                                                                       and 024.
    NOTES?                                                       Replacement part numbers for LED displays.
                                                                                                                               85951\ SPECTRUM ANALYZER
                                                                        348OC/D DIGITAL VOLTMETER                    8555A-3. Serial number 1434A04235 and below.
                                                               348OC/D-1. All   serials.   Replacement       part      Improved 500 MHz local oscillator.
                                                                 numbers for LED displays.
    Here's the latest listing of Service                                                                                       8805A COMMUNICATION
    Notes available for Hewlett-                                             91ooA MULTIMETER                                       SWEEP OSCILLATOR
                                                               349OA-9. All serials. Replacement part numbers        8605A-4. Serial prefix 1-A  and below.
    Packard products. To obtain infor-                           for LED displays.                                     Replacement of A2 and A3 YIG oscillator
    mation for instruments you own,                                      357M NETWORK ANALYZER
                                                                                                                       driver assemblies.
    remove the order form and mail it                          357OA-5. All serials. Replacement part numbers                  W     B SWEEP OSCILLATOR
                                                                 for LED displays.                                   8620A-6. Serial prefix 1332A and below. Modi-
    to the HP distribution center nearest                                                                              fication required for 86290A. 2.0-18.0 GHz
    you.                                                                357SA GAIN PHASE-METER                         plu in compatibility.
                                                               3575A-2. Part numbers 5060-9131/32/33.                8620g3. All serials. Modification required for
                                                                 Replacement part numbers for LED displays.            862WA. 2.0-18.0 GHz plug-in compatibility.
                                                                         389OA INSTRUMENTATION                             OIOAIB AM-FM SIGNAL GENERATOR
                                                                             TAPE RECORDERS                          B64OA-llN884OB-12A. All serials. RF on/off
                                                               369OA-24. Serial prefix 1422Aonly. Option 050           switch modification.
          2118 SQUARE WAVE GENERATOR                             (remote control) wiring error.
                                                                                                                                   WdOlvB SYNTHESIZED
    2118-3. All serials.     Improved    reliability     of               SOSSA DIGITAL RECORDER                                   SIGNAL GENERATOR
      600 ohm output.                                          5055A-2. Serial number 1316AO2635 and below.          868oA-24. Serial numbers below 1145Aoo891.
         425AIAR DC MICROVOLT-AMMETER                            Transistor change to prevent failures in A2           Digital IC. replacement.
                                                                 driver board assembly.                              8680A-25. All serials. Mainframe calibration
    425A-7. Elimination of potential shock hazard.                                                                     quick check.
                                                                          5477A SYSTEM CONTROL                       86608-23. Serial number 1439A00960 and
                     1208A DISPLAY                             54518-7/5477A-1. All serials. Field preventive
    H11-1208A-9. All     serials.   Preferred replace-                                                                 below. 1820-0450 I.C. replacement.
                                                                 maintenance procedure.                              86806-25. All serials. ROM input assembly
     ment for A603.                                                                                                    compatibility.
                                                                            SSOOA/B LASER HEAD
                122OA DUAL CHANNEL                             5525AlB-3. All    serials.   Laser   tube   safety.   86608-26. All serials. Mainframe calibration
               OSCILLOSCOPE. 15 MHz                                                                                    quick check.
                                                                       8940/8941A MULTIPROGRAMMER
    122OA-13. All serials. Troubleshooting tips.               694044-1. Serial  number      1321A00476 and                SMSACALCULATORCARDREADERS
    122OA-14. Serial numbers 1416A02656 to                       below. Added protection on the -12V line.           9869A-5. Serial prefixes below 1434A. New
      1416A02760. Sweep problems in the 1 &sec                 6941A-1. Serial   number      1242A00290 and             calculator I/O and mother boards.
      to 50 sec range.                                           below. Added protection on the -12V line.            9869A-6. Serial prefixeg below 1444A. -19V
    1220A-15. All serials. Insulator caps.                                                                              regulator change.
    1220A-16. All serials. Service kit.                                    7130A/B and 7131AlB
    1220A-17. Serial numbers below 1416A03150.                           STRIP CHART RECORDERS                                       10230AIB PROBES
      H.V. board modification.                                                                                       1023ONB-1. Replacement wire             kit   10231-
                                                               7130NB-2, 7131NB-2. All serials. Disposable             68702. Supersedes 1Wl A-2.
    122OA-18. All serials. Antistatic solution.                  pen conversions.                                    10231NB-1. Replacement wire             kit   10231-
               1221A SINGLE CHANNEL                                                                                    68702. Supersedes 1601A-2.
               OSCILLOSCOPE, 15 MHz                                          7155A PORTABLE
    1221A-5. All serials. Troubleshooting              tips.            STRIP CHART RECORDERS                               1057SA STRAIGHTNESS ADAPTER
    1221A-6. All serials. Service kit.                         7155A-1. Serial     prefix 1432 and       below.      10579A-1. Serial prefix 1328 only. Improved
    1221A-7. All serials. Antistatic solution.                   Battery charging circuit modification to p r e        frequency multiplier board.
                                                                 vent possible oscillation.                             1166lA FREOUENCY EXTENSION MODULE
          1308A EIGHT CHANNEL MONITOR                          7155A-2. All serials. Modification to Option 005      11661A-5A. Serial prefix 1431A and below.
    1308A-9. All serials. Preferred replacements                 right hand zero.                                      Im roved sum loop locking. Supersedes
      for A4Q3. A4Q4. A4Q9, and A4010.                                                                                 11klA-5.
                                                                     7200/7202/1203A GRAPHIC PLOTTERS                11661A-6. Serial prefix 143OA and below.
                  1309A X-Y MONITOR                            7200A-12n202A-l1/7203A-11. All seriajs.
    1309A-9. All serials. Preferred replacements                                                                       YIG pretune improvement.
-     for A4Q3, A404, A409, and A4010.
                                                                 EIA RS232C interfacing instructions and             11661A-7. Serial prefix 1433A and below.
                                                                 information.                                          Improved cooling.
            1331AIC X-Y DISPLAY, STORAGE                       7200A-13/7202A-12. All serials. Correct charac-
                                                                 ter register (A3), servo preamplifier (A7), and               29400 SERIES RACK CABINETS
    1331NC-12. 1331A serial prefix 1424A through                   en control assembly (A8) board combinations       2940&2.     Instrument slide alignment.
      1448A; 1331C serial prefix 1426A and below.
      Intermittent erasing. Supersedes 1331C-3.
                                                                 Por proper plotter operation.
                                                               7203A-10. Serial prefixes before 1433A. Com-                    34703A DCVIDCAIOHM METER
    1331NC-13. 1331A serial prefix 1424A and                     ponent change on interface board.                   34703A-4. Serial numbers below 1251A015.00.
      below; 1331C serial prefix 1426A and below.                                                                      Improvement of reliability when measuring
      Modification to add pattern correction adjust-                       7210A DIGITAL PLOTTER                       high volta e inputs.
      ment.                                                    721OA-12. All serials. Interface/conversion kit       34703A-5. gerial numbers below 1251A01500.
    1331NC-14. All serials. Intermittent blowing                 for operating 721OA plotters with HP 2100             Elimination of potential intermittent logic
      of +50v fuse.                                              series computers.                                     problems.
        181M 1 GHz DUAL CHANNEL SAMPLER                                72doA OPTICAL MARK READERS                        8(1601/888Ou RF SECTION FOR 8660NB
    1810A-2. Serial prefix 1308A and              below.       7260A-9. Serial Drefixes before 1436A. New A4         86601A-7. Serial number 1443A00781 and
      Reduced minimum delay drift.                               serial interface board.                               below. Attenuator driver assembly.
    1810A-3. Serial prefix 1308A and              below.       7280N7261A-10. Serial prefixes before 1444A.          86602A-6. Serial number 1444AO1011 and
      Reduced trigger circuit lock-up.                           -19V regulator change.                                below. Attenuator driver assembly.



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         Cut off this page and return to:                     0        1331NC-13              0   801349-4
                                                              0        1331NC-14              0   8445A-1
                                                              0        181OA-2                0   8551NB-9
                 Hewlett-Packard
                                                              0        1810A-3                0   85528-9
               195 Page Mill Road
                                                              0        1811A-2                0   8555A-3
            Palo Alto, California 94306

                                                               0       1915A-12A              0   8605A-4
        For European customers (ONLY),                         0       333ONB-5               0   862OA-6
                 please send it to:                            0       340x4                  0   86208-3
                                                               0       34698-3                0   8640A-llN864OB-12A
                                                               0       3480ClD-1              0   86WA-24
                 Hewlett-Packard
               Central Mailing Dept.
                  P.O. Box 7550                               0    349OA-9                   0    86WA-25
                 Freeport Building                            0    3570A-5                   0    86608-23
                           -
               SCHIPHOL Centrum                               0    3575A-2                   0    86608-25
                 The Netherlands                              0    369oA-24                  0    88608-26
                                                              0    5055A-2                   0    9869A-5



                  0   2118-3                             0   54518-715477A-1                  0   9869A-6
                  0   425A-7                             0   5525NB-3                         0   1023ONB-1
                  0   H11-1208A-9                        0   694OA-1                          0   10231NB-1
                  0   1220A-13                           0   694lA-1                          0   10579A-1
                  0   122OA-14                           0   7130N8-2,7131AIB-2               0   11661A-5A



                  0   1220A-15                           0 7155A-1                           0    14681A-6
                  0   1220A-16                           0 7155A-2                           0    11661A-7
                  0   122OA-17                           0 7200A-12/7202A-11/                0    29400-2
                  0   122OA-18                               7203A-11                        0    34703A-4
                  0   1221A-5                            0 72WA-13/7202A-12                  0    34703A-5
i
                                                                                             0    86601A-7
                                                                                             0    86602A-6
                  0   1221A-6                            0   7203A-10
                  0   1221A-7                            0   7210A-12
                  0   1308A-9                            0   72WA-9
                  0   1309A-9                            0   72WAl7261A-10
                  0   1331NC-12                          0   8012A-4
                                                                                       Please photocopy this ordw form If
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IEE
             1    8    1




                                                                                                                           articles heve allowed expansion of the use as
                                                                                                                           now I know WHY it works as it does.
                                                                                                                           Sincerely,
                                                                                                                           J.R. Chamberlin
                                                                                                                           R7 School District
                                                                                                                           Lee's Summit, Missouri
                                                                                                                           hfe'.rarely deterip-ate8 as it is primarily set
                                                                                                                           by t4e doping ratios which do not change
                                                                                                                           easfly. However, teakage can change which
                                                                                                                           Causes an operating point shift. Also, hfe
                                                                                                                           decreases with frequency and this is why the
                                                                                                                           data sheet value is given at a specific fre-
                                                                                                                           quency. Any external (or internal) capa-
                                                                                                                           citance change will thus cause a change in
                                                                                                                           this,high frequency value of hfe.
Here's your c h a m to share your Ideas and rhm wlth other Bench Brie[? rmclplmts. In.                                 I




Reader's Comer, m wlll print Ietkn to the Edltor, troubkrhooting tips, mqRllcaUon Infob                                                                          George Stanley
mation, and new took and products that have made your Jobnrkr. In *or$ Redder'sCemer
will feature anything from madem that b of g e n d lntmrt to ektronlc ~ I c p.rrannd.
                                                                               p                                            More on Transistor Checker
                                                                                                                           The resistance values for the transistor
If them Is romothlng you have to share with other Bench Briefs                                                             checker (Figure
                                                                                                                           December issue
                                                                                                                           those shown in
Mr. Stanley:                                                                                                               issue. The two circ
                                                                                                                           cal for all practical purposes. In one case,
The transistor checker (Sept-Oct 7 4 and                                                                                   the switch shorts,out a resistor and in the
Nov-Dec 74) can also be used for impedance                                                                                 other case it ad*      a resistor in paritllel.
matching by the following alteration:                                                                                      Incidentally, in the November-December
                                                                                                                           issue, the output voltage of t& trensfohw
Also by use of AF m RF generator, I assume
the checker can be used to show faulty tran-
                                                                                                                           (Figure 8) is not shown. It is 6 wdts AC
                                                                                                                           same as in the September-October issue.
                                                                                                                                                                      the     ---
sistors which instead of bad junctions the htn
has deteriorated. I am going to pursue this                                                                                 We're thinking of runnin
but my          is Only OOd to lo M c which                   ac#t.bdiode),        and any other applications
                                                                                                                            on the interpretation
                                                                                                                            waveforms. Some are
                                                                                                                                                          07
handicaps my results. perhaps you might try                   vj r p n t i n u i t y is required.                           especially when doing inc
it.
                                                              Aftqir locatin the area of the failure, I imme-               an out-of-circuit germanium power tran-
                                                                                                                            sistor can show an unusual collector-base
Incidentally, the checker obviously can be                I   diately switca to the checker and appear to                   waveform because d its relatively high
used to locate bad connections, open PC'.                     cut Servicing by at least 75% total time.                     /CEO leakage current.
patterns, open lamps, poor solder connec-                     I found the circuit in Radio-Electronics
tions (especially if they exhibit resistance or               magazine about 3 years ago, but your                                                    George Stanley




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