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HP-Bench-Briefs-1977-03-04


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                                                                                                                        T-PACKAn3
                                                                                                                                  F
                                                                                                                MARCH-APRIL 1977

                                                                                                                        E 1 USE
                                                                                                                           N

                                                                                                  instrument Po uae s




                                  twdbits. *

    Ttw HP 50WA Signamre Analyzer is a               But in the programmed digital world, ser-
         ian's tool for field troubleshootiryl       vice sCtrema&s are devoid of waveform
           ocess0r-W intehrmts-down                  voltage and other service E           for
                                                     the not very comforting                all
                                                     bit strearm look pretty much alike 0rr an
                                                     oscill     . The pro\lrdem is com
    analysis. It has been learned that although      with microprocessors,
    the microprocessor has simplified instru-        controtlers. for a m
    ment design, it has complicated trouble-         with them there is n
                                                                                                  without the use of specid extender
                         nd. However, when           association between
                                                     particular sections
                                                     example, if a k
                                                     fumtion fails in an
                                                     product, a service manual might
                                                                   n& r d circuits that m-
                                                     checking the i t g&
                                                     trbt that function. With microprocessors,
                                                     on the other hand, key debouncing is         cost actually fell and th
    stream is faulty the technician can trace it     more likely a timeshared function, tying     time amounted to appr
    baek through gates and memory elements           up the whole processor for a brief           the overall development
    until he isolates an element with correct        moment. When it fails, any one of a large    goal of wrviceabidity
                                                     number-of IC's could be faulty.              now has about 40
                                                     The signature analyzer is a troubleshoot-
                                                     ing tool desigrred qmciP&ly for micro-
                                                     processor-based- products. More inetru-                IN THIS ISSUE
                                                     ments that are rn'wopracesor based will
                                                     be inboduced this year than the sum of           SIGNATURE ANALYSIS
                          us85 an annotsad           all computer systems installed to date.
                         re 2 for an example)        Microprocessors are relatively low in cost
                                                                                                        SERVICE TRAINING



*
                          voltages and wave-         and easy to design around. But, they are
                                                     just as complex and diffkuk to repair as               SEMINARS
                                                     computers because of time-reja
                                                      Industry predicts that ten m                       3476AB PRODUCT
                                                     will fail in the field this year,                    IMPROVEMENT
                                                     them in microprocessor produ
                  int at which circuit opera-        will cost one to two billion                    SAFETY SERVICE NOTES
                              from there t r a d s   repairs. Thus, the signature analyzer
                             failed comwnent         promises to have a significant i       OR         NEW SER VICE NOTES
    in                                               m n t wviwems.
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                                                                                                s


                                                                                              DESIGNING IN SIGNATURE
                                                                                              ANALYSIS
                                                                                                                                             a
                                                                                              A portion. of the circuits read-only-
                                                                                              memory - perhaps 5% - must contain a
                                                                                              special program for stimulating the
                                                                                              various nodes in the circuits. The stimula-
                                                                                              tion serves more to excite or force a state
                                                                                              change on the nodes, than to generate
                                                                                              meaningful data. Frequently this stimulus
                                                                                              program may be merged with the
                                                                                              products performaneverification pro-
                                                                                              gram. The correct signatures are
                                                                                              developed by simply exercising the
THE OPERATING AND SERVICE                     picture shows only the signatures related       various parts of a circuit that i s known to
MANUAL                                        to the particular test directing the            be good and noting the results on the
                                              technician's effort toward the important        circuit diagram.
Besides the design engineer, the writer of    areas on the board. The ROM prugram
the service manual made an important          even simulates interrupt signals, ensuring
contribution to the successful application    however, that they occur predictably at
                                                                                              A second requirement is to break feed-
of the signature analysis to the 3455A        the same spot within a window so that
                                                                                              back paths within the circuit, either by
Voltmeter. The service manual is written      stable signatures result.
                                                                                              using hardware switches, jumpers or
in such a way that a technician, un-                                                          connectors, or by disabling gates with
familiar with the signature analyzer can      The siwature analyzer h s its own self
                                                                          a
                                                                                              software. This requirement is necessary to
walk up to a defective voltmeter, read the    check. Each test set up is tested by
                                              touching the power supply voltage with          prevent a fault from being fed back
instructions and within a short time
locate the fault. One element in the
manual is a troubleshooting flow chart
(see Figure 3) that systematically guides
the technician through the fault finding
                                              the instrument's probe to input a
                                              sequence of all one's. If this characteristic
                                              signature is correct the setup conditions
                                              and framing of the measurement window
                                                                                              around and disturbing all data nod?.
                                                                                              When these two requirements are met,
                                                                                              back tracing a fault to its source is a
                                                                                              straight forward process of tracing faulty
                                                                                                                                             a
                                              are verified. Specifically, this tells the      signatures.
process.
                                              user that the switches on the signature
The initial tests may or may not rely on      analyzer, as vel1 as all the jumpers,
signature analysis. They allow isolation of   switches and control buttons in front and
                                                                                              In using signature analysis t h e procedure
the fault down to a specific area. Diap       rear of the voltmeter are correctly s e t
                                                                                              varies slightly, depending on whether the
nostic programs cannot carry on from          This means the confidence level of the
                                                                                              fault lies in the kernel (the minimum con-
here, since they do not have access to        user is very high at the start of a test.
                                                                                              figuration of microprocessor and ROM
individual nodes, but it is from here on                                                      necessary to run the simplest test pro-
down to the components t h a t signature      WHAT'S A SIGNATURE?                             gam) or in the outlying circuitry.
analysis excels.
                                              Everything depends on the signature. A
At t h i s level the repair man uses the      kind of compressed "fingerprint" of the
annotated schematics and graphs of board      data present on a node, it is compared          If the fault is in the outlying circuitry (a
layouts together with the flow chart, to      with the correct signature printed on the       keyboard or display scanner, input/
find the bad node. A node is defined as a     schematic of the product s that any
                                                                            o                 output latch, etc.) the technician simply
terminal of any branch of a network, or a     discrepancy may be noted and traced to          switches the circuit to the diagnostic
terminal common to two or more                the source. The signature is derived            mode. Then, guided by the manual, he
branches. Also called junction point,         through linear-fedback shift registers.         uses the test instrument to trace faults
vertex or nodal point. In some cases the      which generate pseudo-random binary             back to their source. But what if the
manual indudes instructions as to which       sequences. For signature analysis, bit          problem lies in the kernel, and even the
 I to replace. In other cases the use of a
  C                                           sequences being measured are summed in          ROM stimulus program will not run?
logic probe, which is an integral part of     modulo 2 with the register feedback. The        Here, the microprocessor itself can pro-
the logic tracer may be required. A           register is clocked by the same clock as        vide a stimulus if its address counter is
current sensor, such as the HP 547A,          the bit stream under measurement. Input         allowed to sequence through the address
helps to find short circuits between traces   sequences may be any length, but a t the        field. To do t h i s it is only necessary to
or to ground and is particularly helpful      end of the measurement, only the residue        open the datarfnstruction bus and force
when bus problems are encountered.            remaining in the register is looked a t         the no-operation instruction onto it. This
                                              These 16 bits, when displayed in a 4 digit      stimulus program checks out all the
The 3455A Service Manual shows                format, comprise the signature of the           address lines and the individually enabled
pictures of the board and defines the set     m u r e d bit stream. Figure 4 shows a          ROMs as well. All of these nodes are
up for each test (see Figure 3). Each         simplified block diagram of this concept.       readily characterized with signatures.
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                                      -

                                                                       SIGNATURE ANALYSIS



.Since signature analysis relies on the          synchronous or disabled condition when        accounted for in the new products utiliz-
 ability of an instrument to control itself      that is required for a particular test.       ing signature analysis. However, in the
 in a synchronous manner, asynchronous                                                         long run, these coots will be more than
 circuits, like monostables djrect-memwy-                                                      offset by the serviceability of the instru-
 access, dynamic memory, or interrupts,          In summary, HP expects the Signature          ment. And, as of today Signature
 need to be carefully controlled.                Analyzer to have a significant impact on      Analysis i s the first new and workable
 Generally, simple provisions in the hard-       our own in-house service costs. True,         concept for servicing microprocessor
 ware can be made to force them into a           there are some design costs to be             based instruments.




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                           VAL10
                          MEMORY
                          ADDRESS


                                              FIGURE 1 Exampb of Block Di.anrn with Sfpatufa
                                                      .




                                                                PARCH IVE.CO M
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