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TECHBRIEF7


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                                       High-Frequency, Over-Temperature
                                       Measurements



Recent advances in thermal probing                                                      stability of your system should be
equipment have dramatically                                                             greater than -60 dB or 0.1%. You
reduced the cost of obtaining tem-                                                      need to perform a new calibration
perature-dependent S-parameter                                                          whenever the stability reaches
data, while increasing throughput                                                       -40 dB or 1%.
capabilities. These advances make                                                         These factors affect calibration
thermal device modeling and                                                             stability:
process characterization both practi-
                                                                                        l   Instrument variations over time.
cal and affordable. The extreme
                                                                                        l   Probe placement errors resulting
temperature range of interest
                                                                                            from the wafer chucks thermal
(-65o C to +2OO" C), however,
                                                                                            expansion.
increases the complexity of the cali-
                                                                                        l   Changes in the calibration stan-
bration and measurement consider-
                                                                                            dards with temperature.
ations.
                                                                                        l   Electrical drift, due to probe and
                                                                                            cable temperature variations.
General Extraction Method                                                                 To ensure measurement integrity,
The most common extraction                                                              check calibration stability frequently.
methods for temperature and bias-                                                         As the chuck changes tempera-
dependent device modeling utilize         Figure 1. Cascade's MicroChamber found on
                                                                                        ture, it expands and contracts. The
                                                                                                                          o
cold-FET, pinched-FET, and hot-           both manual and semi-automatic probing sys-
                                                                                        total chuck expansion (from -65 C
FET S-parameter measurements              tems.
                                                                                        to +2OO" C) is about 9 mils. This
performed under bias conditions.                                                        affects probe overtravel. At each
Recent studies suggest that such          Thermal Probing                               temperature, you need to adjust the
measurements uniquely determine                                                         overtravel of the probe tips. In addi-
                                          Essential features of a thermal prob-
the device ECPs (equivalent circuit                                                     tion, the wafer diameter changes
                                          ing system include:
parameters), unlike brute force                                                         with temperature, resulting in small
optimization methods. The ex-             l    Dry, frost-free probing environ-         spacing changes between devices.
tracted ECPs can be fit to a linear           ment with fast purge time.                Cascade's Summit-series of semi-
temperature dependence:                   l    Dark, EMI-isolated enclosure that        automatic thermal probe stations
                                              reduces measurement uncertainty.          include control software that auto-
 ECP(Vg, Vds, T) = ECP                    l    Fast, accurate, stable wafer heating     matically compensates for these
 (Vg, Vds, To) [1 + B(V g, Vds)               and cooling.                              changes. This minimizes the impact
 (T -To)]                                 l    Limited electrical drift of calibra-     on measurement accuracy.
                                              tion standards, probes, and cables
 Where To = 300K and B is the                 over temperature.
                                               Compensation capability for wafer
                                                                                        Calibration Methods and Stability
 temperature coefficient for a given      l

 ECP, usually expressed in parts per          expansion (TCE).                          You can use the LRM, LRRM,
 thousand.                                                                              SOLT, and TRL calibration meth-
                                            Cascade Microtech's patented
                                                                                        ods for over-temperature measure-
                                          MicroChamberTM provides all of
                                                                                        ments. Although often ignored, the
                                          these features.
                                                                                        implementation of custom calibra-
                                                                                        tion software greatly affects calibra-
                                          Calibrating and Measuring                     tion accuracy. For example, you
                                                                                        must consider variations in the
                                          Calibration stability and measure-
                                                                                        dielectric constant of the substrate
                                          ment accuracy over temperature are
                                                                                        material, via hole integrity, or
                                          the most important, and yet the
                                                                                        changes in the load (match) stan-
                                          most often neglected, thermal prob-
        CASCADE
                                  TM
                                                                                        dard with temperature. To avoid
                                          ing issues. The initial calibration
        ;                                                                               these difficult issues, use Cascade's
calibration software and ISS. LRM
and LRRM are the preferred cali-
bration techniques. The primary
consideration with LRM or LRRM
standards is the sensitivity of the
50-ohm load standard to tem-
perature variations. The thermally
isolated auxiliary stages on the
Summit 10600-series probe station
minimize the temperature variation
of this load, by reducing the tem-                                                                                                                       25x
perature excursions of the calibra-
tion elements. A main chuck tem-
perature range of -65o C to +200o
C corresponds to an auxiliary stage                             0.500                                 12.50                     FREQ-GHZ       26.50 '
temperature range of about +5" C
to +65" C. This smaller temperature                  Figure 2. Calibration stability at 200o C for a 25o C calibration.
excursion reduces the total variation
in the load resistance to about                      calibration stability is unacceptable.                                potentially high gain at low
0.7%. LRM standards fabricated                       Note that the probe continues to                                      temperatures, some devices may
on-wafer have greater variations,                    change during the first 15 minutes.                                   oscillate. Take precautions to
perhaps as large as 3%.                              For optimal results, therefore, allow                                 ensure stability.
  Changes in the probes and cables                   a 15-minute probe stabilization
greatly impact calibration and mea-                  period at each temperature.
surement accuracy. With a +200o C                                                                                          General Extraction Results
chuck temperature, the associated                                                                                      Considerable activity is taking
coaxial connector temperature is                     Measurement Issues
                                                                                                                       place in the area of temperature-
about +75" C. Since the probes                       Along with probe temperature,                                     dependent device modeling.
directly contact the substrate, the                  there are measurement considera-                                  Although most work focuses on
coax connector and coax-to-copla-                    tions. These include RF power                                     GaAs MESFET technology,
nar transition experience significant                levels, resistive loss in the bias                                PHEMT and HBT modeling
thermal changes. Experiments show                    lines, and device stability. At low                               efforts continue to increase. Figure
that these changes are large enough                  temperatures, the device gain                                     3 shows typical ECP temperature
to require new calibrations at each                  increases considerably. To ensure                                 coefficients for a 0.5 x 200 pm
temperature.                                         linear operation over the entire                                  MESFET device.
  Figure 2 illustrates the changes                   temperature range, adjust the RF
observed in calibration stability for                power levels to the device.
a room temperature calibration after                   Finally, you must consider
                                                                                                                           Summary
the chuck changes to +200 o C. The                   device stability. Due to the                                      Points to remember are:
                                                                                                                       l Room temperature calibrations are
                                                                                                                          not valid for over-temperature
                                                                                                                          measurements.
                                                                                                                       l Stabilize probes and cables for at
                                                                                                                          least 15 minutes before perform-
                                                                                                                          ing a calibration.
                                                                                                                       l Check calibration stability fre-
                                                                                                                          quently.
                                                                                                                       l Implementation of custom calibra-
                                                                                                                          tion standards requires careful con-
                                                                                                                          sideration.


                 Ids   gm    Cgs      Cgd   Rds       tau     Ri     Rs       Rd       Cb        ft

Figure 3. Temperature coefficients for 0.5 x 150 mm MESFET.


                                            Cascade Microtech, Inc., 14255 SW Brigadoon Ct., Beaverton, Oregon 97005, USA
                                            Tel: (503) 626-8245 Fax: (503) 626-6023 Telex: WU62072315
                                            Japan: 03-3320-6410; UK: 0295-721216; France: 13-956-81-31; Germany: 89-460-2071
                                                                                        :
                                            Copyright 0 1994 Cascade Microtech, Inc.

         CASCADE
                                 TM
                                            Cascade Microtech and MicroChamber are trademarks of Cascade Microtech, Inc.

         m                                  MicroChamber manufactured under U.S. Patent No. 5,266,899

                                            Advanced Microelectronic Probing Solutions
                                                                                                                                                           TECHBRIEF7-0694



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