Service Manuals, User Guides, Schematic Diagrams or docs for : HP printer HP LaserJet 1100 Service Manual

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HP LaserJet 1100 Service Manual


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     Fusing element removal (continued)




     Figure 4-29Releasing the Fusing Element Cable Connection, Left Side

     The Fusing Element has electronic cable connections on both the left and right ends,
     outside the printer.

     2   Disconnect the small cable on the left by gently pulling the connection apart.




EN                Removal and Replacement : Internal assemblies 89
     Fusing element removal (continued)




     Figure 4-30Releasing the Fusing Element Cable Connection, Right Side

     The larger double cable on the right end is held in place by a plastic snap.

     3   Press down on the top of the plastic snap with a flat-head screwdriver.

     4   Unwind the cable from the cable guides along the side of the printer.




EN                Removal and Replacement : Internal assemblies 90
     Fusing element removal (continued)




     Figure 4-31Removing the Fusing Element

     5   After the two cables are disconnected from the right and left sides of the printer, lift
         the element gently out of the printer.




EN                 Removal and Replacement : Internal assemblies 91
     Gear train motor and solenoid removal




     Figure 4-32Motor Cable Connection to Gear Train Cover



     Prior to this step: Remove pods, memory card (if applicable), scanner, back cover,
     printer door, paper guides, and front cover.

     The Gear Train, located behind the metal plate (Gear Train Cover) on the left side of
     the printer, must be removed to access the Pressure Roller.

     1   Disconnect the motor cable connection at the back of the printer.




EN                Removal and Replacement : Internal assemblies 92
     Gear train motor and solenoid removal (continued)




     Figure 4-33Gear Train Cover

     2   Remove the four screws securing the metal plate over the Gear Train and very
         gently release it.




EN                Removal and Replacement : Internal assemblies 93
       Gear train motor and solenoid removal (continued)




       Figure 4-34Removing the Gear Train Motor



Note   Some gears are not all held in place and may come apart during removal.



       3   Remove the two screws holding the Gear Motor to the Gear Plate Cover.

       4   Pull the Gear Motor out of the Gear Plate Cover.




EN                  Removal and Replacement : Internal assemblies 94
       Solenoid removal




       Figure 4-35Solenoid removal

       5   Remove the single screw securing the solenoid to the printer chassis.

       6   Release the solenoid.



Note   During reassembly, rotate the clutch so that the flat spot on the clutch allows the feed
       roller (gear) to turn freely.




EN                  Removal and Replacement : Internal assemblies 95
     Pressure roller removal




     Figure 4-36 Removing the Pressure Roller (continued on next page)



     Prior to this step: Remove the scanner, pods, printer door, memory card (if applicable),
     paper guide, front cover back cover, output roller, delivery assembly, fuser assembly,
     and gear train.

     1   Using a flat-head screwdriver, remove the gear from the end of the Pressure
         Roller by gently prying the small plastic tab up from the slot in the end of the roller
         axles.

     2   Slide the gear off the end of the roller.




EN                 Removal and Replacement : Internal assemblies 96
          Pressure roller removal




          Figure 4-37Removing the Pressure Roller



CAUTION   This Pressure Roller is covered with light contact grease. Do not get it on your clothes.
          See Chapter 6, "Parts and diagrams," for information about ordering pressure roller
          grease.




Note      The half bushing on the right of the assembly or the full bushing on the left end of the
          assembly are not connected to the printer chassis and may come loose during removal.



          3   Loosen the two screws in the fusing guide.

          4   Lift the right end of the Pressure Roller out of the half bushing and slowly move
              the roller to the right, pulling the left end of the roller axle out of the opening on the
              left side of the printer.




EN                      Removal and Replacement : Internal assemblies 97
          Transfer roller removal




Note      The Transfer Roller can be removed without disassembling any other printer parts.




CAUTION   Do not touch the black portion of the Transfer Roller.




Note      A grounding spring is attached to the bottom of the left end of the Transfer Roller. This
          spring may come loose during assembly or removal.



          1   Using needle nose pliers, release the Transfer Roller by gently squeezing the
              small plastic snaps on the left end of the roller.

          2   Lift the Transfer Roller up and out.




EN                      Removal and Replacement : Internal assemblies 98
     Pickup roller removal




     Figure 4-38Changing the Pickup Roller




     1   Rotate the bottom of the pickup roller towards the front of the printer.




     2   Gently pull the pickup roller straight out.




EN                 Removal and Replacement : Internal assemblies 99
     Paper pick-up assembly removal




     Figure 4-39Accessing the Paper Pick-up Assembly Area.



     Prior to this step: Remove memory card (if applicable), scanner, pods, front door, front
     cover, back cover, paper guide, top cover, and disconnect laser/scanner.

     1   Remove the screw attached to a bracket at the right end of the cover plate (callout
         1).

     2   Remove the two top screws attached to the right and left of the plate(callouts 2
         and 3).

     3   Remove the two screws located underneath the plate, securing it to the Paper
         Pick-up Assembly (callouts 4 and 5).




EN               Removal and Replacement : Internal assemblies 100
       Paper pick-up assembly removal (continued)




       Figure 4-40Removing the Paper Pick-up Assembly Cover



Note   The Pickup Assembly is in several pieces; these pieces should be kept together.



       4   Lift the metal plate clear of the printer.

       5   Remove the Paper Pickup Assembly.




EN                 Removal and Replacement : Internal assemblies 101
     Kick plate removal




     Figure 4-41Removing the Kick Plate



     Prior to this step: Remove memory card (if applicable), scanner, pods, front door, front
     cover, back cover, paper guide, top cover, and disconnect laser/scanner.

     1   Rotate the cam to free the Kick Plate.

     2   Rotate the Kick Plate arm up approximately 45 degrees and lift the left end up and
         out of the collar shaft securing it.




EN               Removal and Replacement : Internal assemblies 102
     Separation pad removal




     Figure 4-42Snap Holding Separation Pad



     Prior to this step: Remove memory card (if applicable), scanner, pods, front door, front
     cover, back cover, paper guide, top cover, kick plate, and disconnect laser/scanner.

     1   Remove the plastic snap on the opposite side of the printer from the Kick Plate.




EN               Removal and Replacement : Internal assemblies 103
     Separation pad removal (continued)




     Figure 4-43Removing the Separation Pad

     2   Slide the Separation Pad out through the brackets securing it.




EN               Removal and Replacement : Internal assemblies 104
Bottom assemblies

          Formatter pan removal




          Figure 4-44The Formatter Pan (continued on next page)

          1   Remove the three screws holding the Formatter Pan to the bottom of the printer
              chassis. The third screw is located on a bracket at the end of the pan.




EN                    Removal and Replacement : Bottom assemblies 105
       Formatter pan removal (continued)




       Figure 4-45Removing the Formatter Pan (continued)



Note   Be careful not to damage or break the electronic cables and connections underneath
       the formatter pan.



       2   Slowly rotate the Formatter Pan away from the chassis.

       3   Unplug the small connector cable and two flat flexible cables.

       4   Slide the Formatter Pan free of the metal brackets.

       5   To remove the Formatter from the Formatter Pan, remove the four screws
           securing the Formatter.



Note   During reassembly, make sure the pan is re-seated in the brackets.




EN                 Removal and Replacement : Bottom assemblies 106
     Document scanner cable removal




     Figure 4-46Removing the ECU Pan Cable Cover



     Prior to this step: Remove scanner, pods, doors, back cover, front cover, and
     formatter.

     1   Push down and back on the plastic cable cover on the bottom of the ECU Pan (the
         cable cover is marked with raised directional arrows).

     2   Remove the cover, exposing the cable underneath.




EN               Removal and Replacement : Bottom assemblies 107
     Document scanner cable removal (continued)




     Figure 4-47Removing ECU Pan Flat Flexible Cable

     3   Remove the screw from the cable guide.

     4   Slide the flat cable and attached grounding slip out from under the holding tabs.

     5   Carefully slide the cable and grounding slip out through the opening in the printer
         chassis.




EN               Removal and Replacement : Bottom assemblies 108
     Removing the hinge mechanism




     Figure 4-48Hinge Mechanism Removed

     6   Slide the hinge mechanism and attached cables out of the chassis.




EN               Removal and Replacement : Bottom assemblies 109
       ECU pan removal




       Figure 4-49ECU Pan



       Prior to this step: Remove scanner, pods, doors, back cover, front cover, formatter,
       and disconnect ECU cable.



Note   If fuser cables are connected, disconnect them before removing the ECU pan.



       1   Remove the two screws fastened to the brackets on the sides of the pan.

       2   Remove the two screws accessed through openings in the side of the black plastic
           printer chassis.

       3   Disconnect the small solenoid connection from the back of the ECU.




EN                 Removal and Replacement : Bottom assemblies 110
          ECU pan removal (continued)




          Figure 4-50Removing the ECU Pan (Continued on Next Page)

          4   Slowly lift the ECU plate away from the printer chassis.



CAUTION   Be very careful not to damage or break the connectors underneath the ECU plate as
          you lift it from the printer chassis.



          5   Reach between the plate and the chassis and unwind the cables from their cable
              guides until there is enough slack in the cables to allow access to the bottom of
              the ECU plate.

          6   Unwind and disconnect all cables until the ECU board is separated from the
              chassis.



Note      The entire ECU Board can be replaced as a single unit (cables do not ship with the
          replacement board; if cables are damaged during removal, you will need to purchase
          new ones).




EN                    Removal and Replacement : Bottom assemblies 111
       Paper feed assembly removal




       Figure 4-51Removing the Paper Feed Assembly (continued on next page)



       Prior to this step: Remove scanner, pods, doors, back cover, front cover, formatter,
       and disconnect ECU cable, and remove ECU pan.

       1   Disconnect the two cable connections.

       2   Partially unwind the cables from their cable guides.

       3   Remove the two screws securing the assembly to the printer chassis.

       4   Lift paper feed frame away form chassis, being careful not to damage sensor
           flags.



Note   Reassembly note: Be sure to seat the tab into the frame.




EN                 Removal and Replacement : Bottom assemblies 112
     Paper feed assembly removal (continued)




     Figure 4-52Removing the Paper Feed Assembly (continued)

     5   Release the snap catches inside the gear on the left end of the Paper Feed Roller
         Shaft.




EN               Removal and Replacement : Bottom assemblies 113
     Paper feed assembly removal (continued)




     Figure 4-53Removing the Paper Feed Assembly (continued)

     6   Slide the Paper Feed Roller to the right and remove it from the printer chassis.




EN               Removal and Replacement : Bottom assemblies 114
     5
     Troubleshooting/Maintenance

     Chapter contents

     Basic troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116

     Fatal errors/accessory errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118

     Image formation troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121

     Solving image quality problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122

     Cleaning procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135

     Functional checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138

     ServiceMode functions (PJL Software Commands) . . . . . . . . . . . . . . . . . . . . . 147

     Troubleshooting tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150




EN                   Troubleshooting/Maintenance : Chapter contents 115
Basic troubleshooting



Verification steps                      Possible problems                  Solutions
Is Power On successful?                 No power.                          1. Verify that the product is plugged in.

When the product is connected to a                                         2. Verify that the power cable is functional and that the
grounded power source, the printer                                         power switch is on (220v only)
motor should rotate for approximately
six seconds and the document scanner                                       3. Verify that FU102 on the ECU is not open.
motor should rotate for approximately
two seconds.                                                               4. If all of these conditions are correct, replace the
                                                                           ECU.

                                        Printer motor does not rotate.     1. Verify that the toner cartridge is present.

                                                                           2. Verify that the printer door is closed.

                                                                           3. Verify that paper is loaded in the paper input bin.

                                                                           4. Verify that printer path paper sensors are functional.

                                                                           5. Verify that the motor connector J1 is seated into the
                                                                           ECU.

                                                                           6. Verify that the motor is correctly mounted to the
                                                                           printer chassis.

                                                                           7. If all of these conditions are correct, replace the
                                                                           ECU.

                                                                           8. If, after replacing the ECU, the printer motor still
                                                                           does not rotate, replace the motor.

                                        Document scanner motor does not 1. Verify that the document scanner connector is
                                        rotate.                         seated in the printer door.

                                                                           2. Verify that the document scanner is correctly
                                                                           mounted on the printer.

                                                                           3. If these conditions are met, replace the document
                                                                           scanner.

                                                                           4. If, after replacing the scanner, the document scanner
                                                                           motor still does not rotate, replace the formatter.

                                                                           5. If, after replacing the formatter, the document
                                                                           scanner motor still does not rotate, replace the ECU.

Is the product ready?                   Control panel displays an error    Consult the list of common messages later in this
                                        light pattern."                    chapter to correct the error.


The control panel should function       Control panel is not functional.   Verify that the control panel cable is seated into both
without error messages                                                     the control panel and the formatter board. If the cable
                                                                           is connected correctly, replace the control panel.

Do engine tests and self tests print?   Engine test is not successful.     Replace the ECU.




EN                                  Troubleshooting/Maintenance : Basic troubleshooting 116
Verification steps                         Possible problems                    Solutions
Print an engine test, which is discussed Control panel displays an error        Consult the list of common messages in Chapter 2, or
later in this chapter. The engine test   light.                                 "Fatal errors" in this chapter to correct the error.
should print without paper feed
problems or print quality problems. Also
print self test (follow the instructions
under "Printing self test" later in this
chapter).

                                           Self test does not print.            If the engine test is successful, but self test does not
                                                                                print, replace the formatter.

                                           Paper does not move smoothly         Isolate printer paper path problems by performing a
                                           through the printer paper path       paper path check, which is discussed later in this
                                                                                chapter.

                                           Poor print quality.                  See "Solving image defects" later in this chapter.
Is the copy function operational?          Poor copy quality.                   If the print quality from the self test and engine test was
                                                                                acceptable, but the print quality of the copies is not,
                                                                                clean the contact image sensor and the white roller,
                                                                                and then recalibrate the document scanner. If, after
                                                                                performing the maintenance, the problem persists,
                                                                                replace the contact image sensor or document
                                                                                scanner.

Place the self test into the document      Paper does not move smoothly         Clear the document scanner path of obstructions.
scanner input bin and copy it to the       through the document scanner         Check photosensor to make sure that it operates
printer. Self test should feed smoothly    path.                                correctly. If the problem persists, replace the document
through the document scanner path                                               scanner.
and copies should print without print
quality problems.

Is the software installed correctly?       Software is not installed or an      Uninstall the software. Reload the product's software.
                                           error occurred during software       Make sure you use an ECP port setting.
                                           installation.

Does the product print from the            The parallel cable is not            Connect the cable.
computer?                                  connected.

Connect the parallel cable to the
product and the computer. Use a word
processing application to send a print
job to the printer.

                                           An incorrect printer driver is       Reset the printer driver.
                                           selected.

                                           Other devices are connected to       Disconnect the other devices and try again to print.
                                           the parallel port.

                                           There is an LPT port driver          Reset the computer's port settings.
                                           problem in Windows 95/NT.            Formatter failure - replace formatter.
Does the product scan to the               Other devices are connected to       Disconnect the other devices and try again to scan.
computer?                                  the parallel port.

Initiate a scan from either the            The computer's parallel port         Check hardware documentation to see if the port
computer's basic desktop software or       hardware is not bidirectional.       configuration can be changed.
from the product.

                                           The BIOS settings for the parallel   Reset the computer's port settings. If the problem
                                           port are set incorrectly.            persists, reset the BIOS settings in CMOS.

                                           Polling is turned off in Document    Start Document Assistant, turn on polling.
                                           Assistant or Document Assistant
                                           is not running.

EN                                     Troubleshooting/Maintenance : Basic troubleshooting 117
Fatal errors/accessory errors

                 The printer may encounter a severe error, one that inhibits further operation. All LEDs
                 will turn on, or in the case of an Accessory Error all LEDs will start flashing. During this
                 mode, pressing and holding the Go key down will reveal a pattern on the LEDs. Some
                 LEDs might be on and some might be off, but it will be a non-changing pattern as long
                 as the Go key is held down. This pattern can be used to identify what type of fatal error
                 it was. For example, if all LEDs turn on, holding the Go key down might turn off all of
                 the LEDs except for the Attention LED. This pattern would indicate that there is an
                 Engine Error. For most of the errors listed here, turning the printer off for a short while
                 will not clear the error (it is more serious than that), but it is recommended as a last
                 resort. Remember, the error pattern will only be displayed as long as the Go key is
                 held down.

                          Light status legend

                                   Symbol for "light off"


                                   Symbol for "light on"

                                   Symbol for "light
                                   blinking"

Service and error messages

Light Status        Description                   Recommended Action

                    ROM/RAM Error. An error       1. Power cycle the printer by unplugging the printer and
                    was found with the ROM or     plugging it back in. If this doesn't clear the error:
                    RAM. The printer believes
                    that the ROM is corrupted     2. Unplug the printer, remove any optional memory, then power
                    or an error has been found    the printer back on. If the message clears, replace the memory
                    in the RAM.                   card.

                                                  3. Replace the Formatter PCA


                    Fuser Error. This indicates   1. Unplug the printer for 10 minutes or more.
                    a fusing assembly
                    malfunction.                  2. Verify that the fuser connector is firmly seated in the ECU
                                                  and that the thermistor connector (left of fusing assembly) is
                    NOTE: Chronic fuser           seated into both the printer chassis and the ECU.
                    failures or fuser overheating
                    or both indicators of an un- 3. Perform heating element resistance check.
                    interruptible power supply
                    or battery backup being       4. If the resistance readings are correct yet the error persists,
                    used with the printer. un-    replace the ECU.
                    interruptible power supplies
                    (UPs) should not be used
                    wi8th the printer.




EN               Troubleshooting/Maintenance : Fatal errors/accessory errors 118
Service and error messages

Light Status        Description                 Recommended Action

                    Beam Error: There are a     1. Power cycle the printer by unplugging the printer and
                    number of causes for this   plugging it back in.
                    error, and some of the
                    causes may disappear.       2. Make certain the Laser/Scanner Assembly is correctly
                                                seated on the printer chassis.

                                                3. Replace the Laser/Scanner cable.

                                                4. Replace the Laser/Scanner Assembly.

                                                5. Replace the ECU.


                    Print Engine Error: The     1. Power cycle the printer by unplugging the printer and
                    formatter and engine are    plugging it back in. If this doesn't clear the error:
                    not communicating.
                                                2. Reseat Formatter to ECU cable.

                                                3. Replace the Formatter PCA.

                                                4. Replace the ECU.


                    Printer Laser/Scanner       1. Power cycle the printer by unplugging the printer and
                    Error. Caused by a laser    plugging it back in.
                    scanner malfunction.
                                                2. Ensure condensation caused by moving the printer from a
                                                cold to a warm environment hasn't occurred. Allow the printer
                                                to acclimate to the warmer room.

                                                3. Verify the two Laser/Scanner Assembly connectors are
                                                firmly seated.

                                                4. Replace scanner cable on the ECU.

                                                5. Replace the Laser/Scanner Assembly.

                                                6. Replace the ECU.




EN               Troubleshooting/Maintenance : Fatal errors/accessory errors 119
Service and error messages

Light Status        Description                     Recommended Action

                    Firmware Error:                 1. Power cycle the printer by unplugging the printer and
                                                    plugging it back in.
                    Note the LED patterns on
                    the BiTronics error code.       2. Disconnect the parallel I/O cable and try running a printer
                    Contact HP technical            self test. Reconnect the parallel cable if the self test is
                    support with this               successful and try host/printer communications again.
                    information as well as a
                    description of what data        3. If the error persists, replace the Formatter PCA.
                    was sent, the errors
                    encountered prior to the
                    firmware error, the condition
                    of the printer prior to the
                    error, and any other
                    information that may help
                    isolate the error.


                    Incompatible DIMM Error         Remove DIMM and power cycle. If error persists,
                    (Accessory Error)               replace formatter.




                    Document Scan Engine            1. Unplug the printer, remove and reattach the laser
                    Error                           scanner, and then replug the printer.

                                                    2. Replace the document scanner unit.


                    Document Scan Engine            1. Unplug the printer, remove and reattach the laser
                    NVRAM Error                     scanner, and then replug the printer.

                                                    2. Replace the laser scanner unit.




EN               Troubleshooting/Maintenance : Fatal errors/accessory errors 120
Image formation troubleshooting

            Checking the toner cartridge

            Image formation defects are many times the result of toner cartridge problems. If there
            is any doubt, always replace the toner cartridge before troubleshooting image
            defects.

            Use the following checklist to ensure that the toner cartridge is still operable.

            t Ensure that the toner cartridge is seated properly.

            t Inspect the toner cartridge for remaining toner.

            t Check the expiration date stamped on the toner cartridge box.

            t Check the toner cartridge to see if it has been disassembled or refilled.

            t Inspect the cartridge to see if toner is leaking through worn seals.

            t Check the surface of the photosensitive drum in the cartridge to see if it has been
              damaged or scratched. Touching the drum contaminates the photosensitive
              surface and can cause spotting and image defects.

            t Blurred areas on printed pages indicate that the photosensitive drum in the
              cartridge has been overexposed to light. Because overexposure to light causes
              permanent damage to the photosensitive drum, the cartridge should be replaced.



Note        A toner cartridge weighs 702 grams (24.7 ounces) when it is full and 594 grams (20.9
            ounces) when it is empty.



            To redistribute toner in the cartridge

            Before installing a new cartridge, or when toner begins to run low, redistribute the
            toner by rotating the cartridge back and forth five or six times.




EN       Troubleshooting/Maintenance : Image formation troubleshooting 121
        Solving image quality problems
        Use the following table to help solve problems with printed pages. See "Solving paper
        feed problems" in this chapter.




        Problem             Cause                                        Solution

        Parts of the page   The HP LaserJet 1100 cannot print to the To get the image to fit into this printable
        around the          edge of the paper. The HP LaserJet 1100 area, slightly reduce the size of the image.
        edges aren't        has minimum margins on each edge of
        printing.           0.25 in (6.4 mm).


                            If printing or copying, the reduction setting For printing, check the reduction setting in
                            is set incorrectly.                           the "Print" or "Setup" window from within
                                                                          the program you are using. Copies will clip
                                                                          if original has image too close to edge.




        Images will not     The HP LaserJet 1100 is not plugged in.      Make sure that the HP LaserJet 1100 is
        print.                                                           plugged into a live wall outlet or power
                                                                         strip.


                            The parallel cable is loose.                 Check that the parallel cable is securely
                                                                         connected between the HP LaserJet 1100
                                                                         and the computer.


        Copies or        The contrast is not set correctly.              Adjust the contrast and resolution settings
        scanned images                                                   from the Document Assistant.
        are too light or
        too dark.        The HP LaserJet 1100 needs to be                Recalibrate the product.
                            recalibrated.




                            The original image is very light or very     Adjust the resolution and/or contrast
                            dark.                                        setting(s) from the tool box on the
                                                                         Document Assistant.


                            The scanned image is too light or too dark If the original was on a colored paper,
                            because the original was on a colored      including brown recycled paper, the text
                            paper.                                     may not be clear. Adjust the resolution,
                                                                       contrast, and/or brightness settings from
                                                                       the tool box on the Document Assistant.




EN   Troubleshooting/Maintenance : Image formation troubleshooting 122
        Problem             Cause                                        Solution

        Print is faded or The toner cartridge is getting low on toner. Redistribute the toner or replace the toner
        you notice a                                                   cartridge.
        block of vertically
        aligned white       The HP LaserJet 1100 needs to be           See "Cleaning procedures" in this chapter.
        streaks,            cleaned.


                            The paper you are using does not meet        Make sure that the media meets
                            HP's paper specifications (for example, it   specifications detailed in HP's media
                            is too moist or too rough).                  specifications guide.


                            Toner density setting is not adjusted        Adjust the setting from the control panel.
                            correctly.
        or print is not
        faded, but
        vertical white      A part of the HP LaserJet 1100 is            Follow the steps in "Basic troubleshooting"
        stripes appear      damaged.                                     to isolate the problem.
        on the page.
                            The internal mirror or optics are damaged. Clean the mirror by blowing air through
                                                                       the laser/scanner to remove any dust
                                                                       particles.


                            The laser/scanner is damaged.                Replace the laser/scanner.


                            There is a problem in the contact image      Follow the instructions in this chapter to
                            sensor.                                      recalibrate the document scanner.


                            The document scanner needs to be             Replace the contact image sensor
                            recalibrated.


                            There is a problem in the formatter.         Replace the formatter.




EN   Troubleshooting/Maintenance : Image formation troubleshooting 123
        Problem              Cause                                        Solution

        Stains or            The paper you are using does not meet        Make sure that the media meets
        smudges appear       HP's paper specifications (for example, it   specifications detailed in HP's media
        as small, round,     is too moist or too rough).                  specifications guide.
        black dots on the
        front or back of a   You are printing on the wrong side of the    Remove the paper from the paper input
        page.                paper.                                       bin and turn it over. (The wrapper on many
        Sometimes                                                         reams of paper has an arrow indicating
        inconsistent                                                      the print side.)
        stains appear.
                             The HP LaserJet 1100 needs to be             See "Cleaning procedures" in this chapter
                             cleaned.                                     for instructions on cleaning the product
                                                                          and using a cleaning page.


                             The toner cartridge is damaged.              Replace the toner cartridge if
                                                                          maintenance procedures do not improve
                                                                          print quality.




        Vertically-          The HP LaserJet 1100 needs to be             See "Cleaning procedures" in this chapter.
        aligned black        cleaned.
        streaks or
        smears appear        The toner cartridge is damaged.              Replace the toner cartridge if
        on successive                                                     maintenance procedures do not improve
        pages.                                                            print quality.


                             There is a problem in the heating element. Perform the "Heating element check,"
                                                                        which is discussed later in this chapter.


                             If scanned images have unwanted lines through them:


                             There is ink, glue, white-out, or some       See "Cleaning procedures" in this chapter.
                             other substance on the contact image
                             sensor.


                             Slick paper caused the document scanner Use a carrier sheet to send the item.
                             trouble in scanning.


                             The HP LaserJet 1100 needs to be             Recalibrate the product.
                             recalibrated.




EN   Troubleshooting/Maintenance : Image formation troubleshooting 124
        Problem          Cause                                       Solution

        Horizontally     The toner cartridge was improperly          Make sure you removed the entire length
        aligned black    installed.                                  of the sealing tape from the toner
        streaks or                                                   cartridge before you installed it.
        smears appear.
                         The toner cartridge is defective.           Replace the toner cartridge.


                         The HP LaserJet 1100 needs to be            See "Cleaning procedures" in this chapter.
                         cleaned.


                         There is a problem in the heating element. Perform the "Heating element check,"
                                                                    which is discussed later in this chapter.


                         A gear is damaged.                          Perform the "Drum rotation functional
                                                                     check," which is discussed later in this
                                                                     chapter.


                         There is a problem in the laser/scanner.    Replace the laser/scanner.


                         The HP LaserJet 1100 needs to be            See "Cleaning procedures" in this chapter.
                         cleaned.


                         There is a problem in the contact image     Replace the contact image sensor.
                         sensor.


                         A roller is damaged.                        Use the "Repetitive image defect ruler"
                                                                     later in this chapter to determine which
                                                                     roller is damaged. Replace the roller.


                         The HP LaserJet 1100 needs to be            See "Cleaning procedures" in this chapter.
                         cleaned.


                         If you are using transparencies, they do    Make sure that the media meets
                         not meet HP's specifications.               specifications detailed in HP's media
                                                                     specifications guide.


                         The paper's texture is too coarse.          Try changing to a paper with a smoother
                                                                     finish.


                         The toner cartridge is damaged, causing a Replace the toner cartridge.
                         repetitive black flaw on every printout.


                         The toner cartridge's photosensitive drum Replace the toner cartridge.
                         has been overexposed to bright light,
                         causing repetitive defects (usually a fuzzy
                         black area).




EN   Troubleshooting/Maintenance : Image formation troubleshooting 125
        Problem            Cause                                         Solution

        Character voids    The paper or transparencies do not meet       Make sure that the media meets
        appear (white      HP's specifications.                          specifications detailed in HP's media
        areas within the                                                 specifications guide.
        parts of
        characters that    You are printing on the wrong surface of      Remove the paper and turn it around.
        should be solid    the paper.                                    (The wrapper on many reams of paper
        black).                                                          has an arrow indicating the print side.)




                           Poor fusing                                   Check for wrap jam in fuser.


        Background         Background scatter results from bits of       Try changing the print density setting. If
        scatter appears    toner distributed on the front or back of a   that doesn't work, change the paper type,
        on a printed       printed page. Background scatter often is     weight, or surface finish. If background
        page.              isolated to a specific area of the page.      scatter occurs on an envelope, try moving
                                                                         the text to an area with no seams. Printing
                                                                         on seams can cause this problem.


                           Toner has spilled inside the product.         See "Cleaning procedures" in this chapter.


                           The pickup roller is dirty.                   See "Cleaning procedures" in this chapter.


        The page is        The toner cartridge was improperly            Remove the cartridge and reinstall it.
        completely         installed.
        black.
                           The toner cartridge is defective.             Replace the toner cartridge.


                           Discontinuity exists in the high-voltage      Perform the "High-voltage power supply
                           contact points.                               check," which is discussed later in this
                                                                         chapter.


                           There is a problem in the ECU or the          Follow the steps in "Basic troubleshooting"
                           laser/scanner.                                to isolate the problem. Replace the ECU
                                                                         or the laser/scanner, as needed.




EN   Troubleshooting/Maintenance : Image formation troubleshooting 126
        Problem            Cause                                      Solution

        Characters are     A single sheet of paper is defective.      Try reprinting the job.
        only partially
        printed (also
                           The print density needs to be adjusted.    Adjust the print density from the control
        referred to as                                                panel.
        dropouts).

                           The moisture content of the paper is       Make sure that the media meets
                           inconsistent or the paper has moist or wet specifications detailed in HP's media
                           spots on the surface.                      specifications guide.


                           The paper was damaged by inconsistent      Make sure that the media meets
                           manufacturing processes.                   specifications detailed in HP's media
                                                                      specifications guide.


                           A "draft mode" or "economy mode" is        Try a "normal" or "best" setting.
                           selected in the software.


        The bottom of     The page is too complex. (There is not      Set the resolution to 300 dpi through your
        the printed page enough memory to process the page.)          software or printer driver. See the online
        is blank or part                                              help for printer driver issues.
        of a graphic's
        image is cut off.




        Blank pages        Page length and margins are not set        If you are printing on small paper and your
        print              correctly for the paper size.              page is blank, try printing on larger paper
        occasionally.                                                 to see where the image is printing. Adjust
                                                                      the margins accordingly.




EN   Troubleshooting/Maintenance : Image formation troubleshooting 127
        Problem           Cause                                      Solution

                          Your HP LaserJet 1100 is feeding two or    Remove the paper from the paper input
                          more sheets of paper at a time because     bin and align the edges of the paper.
                          the paper is difficult to separate         "Break" the ream of paper by curving it
                                                                     into an upside-down u-shape. Try turning
                                                                     the paper around to feed the other end
                                                                     first, or use a different type of paper.

                                                                     Clean the pickup roller and the separation
                                                                     pad. If the problem persists, replace the
                                                                     separation pad or subpads


                          Your software application is sending an    Check your software's printing
                          extra page-eject command.                  configuration information. If you are using
                                                                     a word-processing program, check for a
                                                                     natural page break and a forced page
                                                                     break that are close to each other.


        Blank pages are The toner cartridge was improperly           Make sure you removed the entire length
        always printing installed.                                   of the sealing tape from the toner
                                                                     cartridge before you installed it.




                          The toner cartridge is completely out of   Replace the toner cartridge.
                          toner.


                          Discontinuity exists in the high-voltage   Perform the "High-voltage power supply
                          contact points.                            check," which is discussed later in this
                                                                     chapter.


                          There is a problem in a part of the        Print a self-test page. If the page is blank,
                          product.                                   follow the steps in "Basic troubleshooting"
                                                                     to isolate the problem. Replace the laser/
                                                                     scanner or the ECU as needed.




EN   Troubleshooting/Maintenance : Image formation troubleshooting 128
        Problem            Cause                                     Solution

        Print is        The paper input bin is overfilled.           Remove some of the paper.
        misaligned on
        the page
        (skewed pages).




                           The guides are adjusted improperly.       Be sure to center the paper with the paper
                                                                     guides. Also, verify that the paper guides
                                                                     are not adjusted too tightly or too loosely
                                                                     against the paper.


                           The paper's weight or surface finish does Make sure that the media meets
                           not meet HP's specifications.             specifications detailed in HP's media
                                                                     specifications guide.


        Scanned images There is ink, glue, white-out, or some        See "Cleaning procedures" in this chapter.
        have black dots other substance on the contact image
        or streaks in top sensor.
        and bottom
        margins.




                           There is a problem in the contact image   Replace the contact image sensor.
                           sensor.


        Scanned text is    The contrast, resolution, or brightness   Adjust the resolution, contrast and/or
        not clear.         needs to be adjusted before scanning.     brightness setting(s) from the tool box on
                                                                     the Document Assistant.




EN   Troubleshooting/Maintenance : Image formation troubleshooting 129
        Problem         Cause                                     Solution

                        The original is on colored paper.         If the original was on colored paper,
                                                                  including brown recycled paper, the text
                                                                  may not be clear. Try adjusting the
                                                                  resolution, contrast, and/or brightness
                                                                  settings from the tool box on the
                                                                  Document Assistant.


                        There is a problem in the contact image   Replace the contact image sensor.
                        sensor.




EN   Troubleshooting/Maintenance : Image formation troubleshooting 130
Solving paper feed problems

           Use the following table to solve problems related to moving paper or documents
           through the HP LaserJet 1100.




           Problem            Cause                                       Solution

           Pages are       Paper is curled or wrinkled when using the Use the front paper output slot by pushing
           coming out      paper output bin.                          the paper path lever to the lower position.
           curled or
           wrinkled from
           the HP LaserJet
           1100.


                              Paper is not stored properly.               Whenever possible, store paper in its
                                                                          sealed ream at room temperature.


           Long pages stop The document feeder tray guides are not        Check for broken or missing document
           feeding through set correctly, are broken, or are missing.     feeder tray guides and replace as
           the document                                                   necessary.
           scanner.


                              The maximum scannable page length is Do not try to pull the page out because
                              30 inches (991 mm). If the page is longer, you may damage the document scanner.
                              scanning stops at 30 inches (991 mm).      To remove the page, open the document
                                                                         release door and remove the jammed
                                                                         media.


           Print is        The paper input bin is overfilled.             Remove some of the paper.
           misaligned on
           the page
           (skewed pages).



                              The paper guides are not set correctly, are Be sure to center the paper with the
                              broken, or are missing.                     guides. Verify that the guides are not
                                                                          adjusted too tightly or too loosely against
                                                                          the paper. Check for broken or missing
                                                                          paper guides and replace scanner as
                                                                          necessary.


                              The paper's weight or surface finish does Make sure that the media meets
                              not meet HP's specifications.             specifications detailed in HP's media
                                                                        specifications guide.




EN         Troubleshooting/Maintenance : Solving paper feed problems 131
     Problem           Cause                                        Solution

     Scanned items     The document feeder tray guides are not      Be sure to center the paper with the
     are crooked.      adjusted properly.                           guides. Also, verify that the guides are not
                                                                    adjusted too tightly or too loosely against
                                                                    the paper. Check for broken or missing
                                                                    document feeder tray guides and replace
                                                                    scanner as necessary.


     The HP LaserJet Paper guides are not adjusted properly.        Slide the guides against the sides of the
     1100 is feeding                                                stack in the paper input bin or against the
     multiple sheets                                                single sheet in the single-sheet input slot
     or jams                                                        to center the paper. Make sure the guides
                                                                    are not adjusted too tightly.
     frequently from
     the paper input
     bin or single-
     sheet input slot.


                       Paper was not removed from the paper         Always remove paper from the paper input
                       input bin before filling the bin.            bin before refilling the bin.


                       The paper input bin is overfilled.           Remove some of the sheets. The paper
                                                                    input bin can hold up to 125 sheets of 20-
                                                                    lb. (75g/m2) bond weight paper (less for
                                                                    heavier paper) or from 7 to 10 envelopes.


                       More than one sheet was placed in the        Place only one sheet at a time in the
                       single-sheet input slot.                     single-sheet input slot.


                       The paper was poorly cut by the              "Break" the ream of paper by curving it
                       manufacturer and is sticking together.       into an upside-down u-shape; this may
                                                                    effectively decrease multifeeds. Also try
                                                                    turning the paper around to feed the
                                                                    opposite end first, or use a different type
                                                                    of paper.


                       The paper does not meet HP's                 Make sure that the media meets
                       specifications for print media.              specifications detailed in HP's media
                                                                    specifications guide.


                       The output capacity was exceeded in the Do not allow more than 100 sheets of 20-
                       paper output bin or front paper output slot. lb (75g/m2) bond weight paper (less for
                                                                    heavier paper) to fill the paper output bin.


                       The pickup roller is dirty.                  See "Cleaning procedures" in this chapter.


                       The pickup roller is damaged.                Replace the pickup roller.




EN   Troubleshooting/Maintenance : Solving paper feed problems 132
     Problem           Cause                                     Solution

                       The separation pad is dirty.              Clean the separation pad.




                       The separation pad is damaged.            Replace the separation pad.


                       A sensor isn't operating properly.        Check the sensors to make sure that none
                                                                 of them are jammed. If a sensor cannot be
                                                                 "unjammed," replace the sensor.


                       There is a problem in the paper path.     Perform the "Paper path check," which is
                                                                 discussed later in this chapter, to
                                                                 determine which parts should be
                                                                 replaced.


     The HP LaserJet Guides are not adjusted properly.           Remove the document from the document
     1100 is feeding                                             feeder tray. Straighten the item, then
     multiple sheets                                             reinsert it. Slide the guides against the
     or jams                                                     sides of the item to center it. Make sure
                                                                 the guides are not adjusted too tightly.
     frequently from
     the document
     feeder tray.


                       The document feeder tray is overfilled.   Remove some of the sheets. The
                                                                 document feeder tray can hold up to 10
                                                                 pages, depending on the thickness of the
                                                                 pages.


                       The item was too thick, too slick, or     Make sure that the media meets
                       otherwise did not meet specifications.    specifications detailed in HP's media
                                                                 specifications guide.


                       The document scanner pickup roller or     See "Cleaning procedures" in this chapter.
                       separation pad is dirty and cannot feed
                       the document.


                       The document scanner pickup roller or     Replace the scanner.
                       separation pad is damaged or worn.




                       The sensor isn't operating properly.      Check the sensor to make sure it is not
                                                                 jammed. If a sensor cannot be
                                                                 "unjammed," replace the scanner.


                       There is a problem in the document        Check the path for obstructions. Readjust
                       scanner path.                             as necessary or replace the scanner.




EN   Troubleshooting/Maintenance : Solving paper feed problems 133
     Problem            Cause                                      Solution

     Items loaded in    The item is on a very lightweight media.   Do not try to pull the page out because
     the document                                                  you may damage the document scanner.
     feeder tray fall                                              Open the document release door and
     forward out of                                                remove the jammed media. Then, curl or
                                                                   roll the item in the direction of the printed
     the tray.
                                                                   side, unroll it, and reload the item.




EN   Troubleshooting/Maintenance : Solving paper feed problems 134
Cleaning procedures

          Cleaning the toner cartridge area

          With a dry, lint-free cloth, wipe any residue from the paper path area and the toner
          cartridge cavity.




Note      Cleaning the toner cartridge area is not necessary on a regular basis. Before cleaning,
          look for excessive toner in the compartment.



          Cleaning the printer paper path

          This process uses copier-grade paper to remove dust and toner from the paper path.
          Do not use bond or rough paper. Use this process if you are experiencing toner
          specks or dots on printouts. This process will produce a page with toner debris, which
          should be discarded.

          1   Ensure the printer is loaded with paper.

          2   Ensure the printer is in the Ready state.

          3   Press and hold the GO key for 20 seconds (if released before 20 seconds the
              printer will perform a reset). Paper will feed through the printer.



Note      After holding the GO key for 20 seconds, each of the three printer lights will blink until
          the cleaning process is complete.



          Cleaning the pickup roller

          To clean the pickup roller rather than replace it, follow the instructions below:

          1   Remove the pickup roller as described in "Changing the pickup roller."

          2   Dab a lint-free cloth in isopropyl alcohol, and then scrub the roller.

EN                Troubleshooting/Maintenance : Cleaning procedures 135
WARNING!   Alcohol is flammable. Keep the alcohol and cloth away from open flame. Allow alcohol
           to dry completely before closing the printer and pluggi



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