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HTC_Blackstone_Touch_HD_Service_Manual_ENG


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                                                               Doc. No.     DOC-00045694   REV.

                              HTC Corporation                Issued Date     2008/8/21
                                                                                           A01
                   .                                         Revised Date    2008/11/6

 Doc. Title            Blackstone Service Manual                Page             1 of 96




                                 Blackstone
                               Service Manual




                                  HTC Proprietary
                                  U




                       Confidential Treatment Requested
                                          Rev. A01



                                        HTC Corp.
                                      Engineering Mobility



HTC CONFIDENTIAL
                                                                                SM-TP001-0704
                                                                            Doc. No.   DOC-00045694     REV.

                                        HTC Corporation                Issued Date      2008/8/21
                                                                                                        A01
                      .                                                Revised Date     2008/11/6

 Doc. Title               Blackstone Service Manual                          Page            2 of 96




REVISION CONTROL TABLE

  REV         DATE                          CONTENTS                          DEPT.    REVISED      STAGE

 AX01     2008/8/21       Fist Draft.                                          PSE      Leo Wei        DVT
 AX02    2008/10/21       Chapter 3 to 10 are created in SM.                   PSE      Leo Wei        PVT
                          1. Chapter 4.1 added the engineer ID in
                             diagnostic program.
  A01    2008/11/06       2. Chapter 5.2 added the value for Idle/sleep        PSE      Leo Wei        MV
                             current test.
                          3. Chapter 9.2 revised the L2.5 component part.




HTC CONFIDENTIAL
                                                                                            SM-TP001-0704
                                                                                                                        Doc. No.              DOC-00045694                 REV.

                                                           HTC Corporation                                            Issued Date                2008/8/21
                                                                                                                                                                           A01
                                        .                                                                            Revised Date                2008/11/6

   Doc. Title                               Blackstone Service Manual                                                      Page                          3 of 96




1. INTRODUCTION ....................................................................................................................................................................4

    1.1     PRODUCT FEATURES ..........................................................................................................................................5
    1.2     PRODUCT OVERVIEW ........................................................................................................................................10

2. DEVICE DISASSEMBLING AND ASSEMBLING PROCEDURE ................................................................................17

    2.1     TOOLS LIST ......................................................................................................................................................17
    2.2     DISASSEMBLING PROCEDURE............................................................................................................................18
    2.3     ASSEMBLING PROCEDURE ................................................................................................................................28

3. ROM RE-FLASH PROCEDURE ........................................................................................................................................42

    3.1     ROM UPGRADE THRU RUU (RE-FLASH UPGRADE UTILITY) ................................................................................42
    3.2     ROM IMAGE UPGRADE THRU SD CARD .............................................................................................................46

4. DIAGNOSTIC PROGRAM ..................................................................................................................................................48

    4.1     LIST OF DIAGNOSTIC TEST ITEMS ......................................................................................................................48

5. POWER MEASUREMENT TEST ......................................................................................................................................62

    5.1     MAIN BOARD LEAKAGE CURRENT TEST PROCEDURE ..........................................................................................62
    5.2     BATTERY RUNDOWN TEST PROCEDURE ..............................................................................................................66

6. COSMETIC INSPECTION CRITERIA...............................................................................................................................71

    6.1     CLASSES DEFINITION OF INSPECTIVE AREA.........................................................................................................71
    6.2     DISPLAY INSPECTION ........................................................................................................................................74
    6.3     MAIN UNIT INSPECTION .....................................................................................................................................75

7. GENERIC TROUBLESHOOTING .....................................................................................................................................78

8. GENERIC LABELING PLAN..............................................................................................................................................83

9. GENERIC SPARE PART LIST AND PHOTOS................................................................................................................87

    9.1     SPL FOR REPAIR..............................................................................................................................................87
    9.2     BOARD LEVEL 2.5 REPAIRS ..............................................................................................................................92

10.     RF ANTENNA SPECIFICATION ...................................................................................................................................95




HTC CONFIDENTIAL
                                                                                                                                                        SM-TP001-0704
                                                                              Doc. No.      DOC-00045694      REV.

                                     HTC Corporation                        Issued Date       2008/8/21
                                                                                                              A01
                        .                                                  Revised Date       2008/11/6

 Doc. Title                 Blackstone Service Manual                           Page                4 of 96




1. Introduction
    This manual provides the technical information to support the service activities of this product.
    This document contains highly confidential information, so any or all of this document should not be revealed to
    any third party.
         Chapter 1: Introduction-This Chapter is about Products features and basic Product function. After
                    reading this chapter, you will know what feature the product has and basic hardware
                    operation. Also you will know how to perform soft-rest and hard-rest in this chapter.
         Chapter 2: Device Disassembling and Assembling Procedure- After reading this chapter, you will
                    learn how to disassemble and assemble the product. Also, you will know what tools to
                    use and the torque. Please follow the instruction to disassemble the unit to prevent
                    from damaging the unit.
         Chapter 3: ROM Re-flash Procedure- After reading this chapter, you will learn how to perform
                    the ROM image re-flesh by using RUU and SD-Card. Also you can find the steps of
                    enter the boot loader mode.
         Chapter 4: DIAGNOSTIC PROGRAM- After reading this chapter, you will learn
                         How to use the diagnostic program to perform unit function test
                         How to test some functions in Windows Mobile mode (ex. WLAN, Bluetooth, and
                         USB etc...)
         Chapter 5: Power measurement test- After reading this chapter, you will learn how to use MB
                    leakage test procedure and battery run-down test (Battery Capacity Measurement).
         Chapter 6: Cosmetic Inspection Criteria- After reading this chapter you will learn the appearance
                    quality inspection criteria, ex. Display, bezel, and housing etc...
         Chapter 7: Generic Troubleshooting- After reading this chapter, you will learn how to do generic
                    trouble-shooting.
         Chapter 8: Generic Labeling Plan- In this chapter, you will find generic labels for reference, ex.
                    Regulation label, and battery label etc...
         Chapter 9: Generic Spare Part List and Photos- In this chapter, you will find Spar parts reference
                    list and photos for repairing, including unit and Board level.
         Chapter 10: RF Antenna Specification- Reference Spec for RF test.




HTC CONFIDENTIAL
                                                                                                  SM-TP001-0704
                                                     Doc. No.     DOC-00045694   REV.

                              HTC Corporation      Issued Date     2008/8/21
                                                                                 A01
                   .                               Revised Date    2008/11/6

 Doc. Title            Blackstone Service Manual      Page             5 of 96



   1.1 Product Features




HTC CONFIDENTIAL
                                                                      SM-TP001-0704
                                                     Doc. No.     DOC-00045694   REV.

                              HTC Corporation      Issued Date     2008/8/21
                                                                                 A01
                   .                               Revised Date    2008/11/6

 Doc. Title            Blackstone Service Manual      Page             6 of 96




HTC CONFIDENTIAL
                                                                      SM-TP001-0704
                                                     Doc. No.     DOC-00045694   REV.

                              HTC Corporation      Issued Date     2008/8/21
                                                                                 A01
                   .                               Revised Date    2008/11/6

 Doc. Title            Blackstone Service Manual      Page             7 of 96




HTC CONFIDENTIAL
                                                                      SM-TP001-0704
                                                     Doc. No.     DOC-00045694   REV.

                              HTC Corporation      Issued Date     2008/8/21
                                                                                 A01
                   .                               Revised Date    2008/11/6

 Doc. Title            Blackstone Service Manual      Page             8 of 96




HTC CONFIDENTIAL
                                                                      SM-TP001-0704
                                                     Doc. No.     DOC-00045694   REV.

                              HTC Corporation      Issued Date     2008/8/21
                                                                                 A01
                   .                               Revised Date    2008/11/6

 Doc. Title            Blackstone Service Manual      Page             9 of 96




HTC CONFIDENTIAL
                                                                      SM-TP001-0704
                                                     Doc. No.     DOC-00045694    REV.

                              HTC Corporation      Issued Date     2008/8/21
                                                                                  A01
                   .                               Revised Date    2008/11/6

 Doc. Title            Blackstone Service Manual      Page             10 of 96



   1.2 Product overview




HTC CONFIDENTIAL
                                                                      SM-TP001-0704
                                                     Doc. No.     DOC-00045694    REV.

                              HTC Corporation      Issued Date     2008/8/21
                                                                                  A01
                   .                               Revised Date    2008/11/6

 Doc. Title            Blackstone Service Manual      Page             11 of 96




HTC CONFIDENTIAL
                                                                      SM-TP001-0704
                                                     Doc. No.     DOC-00045694    REV.

                              HTC Corporation      Issued Date     2008/8/21
                                                                                  A01
                   .                               Revised Date    2008/11/6

 Doc. Title            Blackstone Service Manual      Page             12 of 96




HTC CONFIDENTIAL
                                                                      SM-TP001-0704
                                                     Doc. No.     DOC-00045694    REV.

                              HTC Corporation      Issued Date     2008/8/21
                                                                                  A01
                   .                               Revised Date    2008/11/6

 Doc. Title            Blackstone Service Manual      Page             13 of 96




HTC CONFIDENTIAL
                                                                      SM-TP001-0704
                                                     Doc. No.     DOC-00045694    REV.

                              HTC Corporation      Issued Date     2008/8/21
                                                                                  A01
                   .                               Revised Date    2008/11/6

 Doc. Title            Blackstone Service Manual      Page             14 of 96


        To remove the Battery cover




        To install / remove the SIM card




        To install / remove the SD card




HTC CONFIDENTIAL
                                                                      SM-TP001-0704
                                                     Doc. No.     DOC-00045694    REV.

                               HTC Corporation     Issued Date     2008/8/21
                                                                                  A01
                   .                               Revised Date    2008/11/6

 Doc. Title            Blackstone Service Manual      Page             15 of 96


        To install / remove the battery




        Charging the battery




HTC CONFIDENTIAL
                                                                      SM-TP001-0704
                                                                           Doc. No.      DOC-00045694       REV.

                                    HTC Corporation                      Issued Date       2008/8/21
                                                                                                            A01
                        .                                                Revised Date      2008/11/6

 Doc. Title                 Blackstone Service Manual                        Page               16 of 96


        To perform a soft reset
        1. Remove the back cover.
        2. Pull out the stylus.
        3. Use the stylus to press the RESET button located between the SIM card and the storage card slots.
              Your device restarts and displays the Today screen.


        To perform a hard reset
        Warning! Your device will be set back to factory default settings. Make sure that any additional installed
        programs and/or user data have been backed up before you perform a hard reset.
        1. Pull out the stylus
        2. With the device turned off, press and hold the VOLUME UP and VOLUME DOWN buttons, then briefly
              press the POWER button.
        3. Continue pressing the VOLUME UP and VOLUME DOWN buttons until you see this message on the
              screen:




        4. Release the VOLUME UP and VOLUME DOWN buttons.
        5. Press the VOLUME UP button to perform the hard reset, or press any other button to cancel the reset.


        To clear storage
        You can also use Clear Storage to reset your device back to factory default settings.
        1. On the Home screen, slide to the Settings tab and then tap All Settings.
        2. On the System tab, tap Clear Storage.
        3. Enter "1234" and then tap Yes.




HTC CONFIDENTIAL
                                                                                               SM-TP001-0704
                                                                 Doc. No.     DOC-00045694      REV.

                                  HTC Corporation               Issued Date       2008/8/21
                                                                                                A01
                       .                                       Revised Date       2008/11/6

 Doc. Title                Blackstone Service Manual               Page              17 of 96




2. Device Disassembling and Assembling Procedure

   2.1 Tools list
 level No. Item                                                   Vendor                 P/N
        1 Mini USB DATA interface Cable
        2 Earphone Headset
        3 AC Adapter
        4 WLAN AP
          Memory Card with Diag. test program (need be
        5                                                       HTC design
          encoded by HTC)
 L1       Memory card for ROM code re-flash ( must be
        6                                                       HTC design
          encoded by HTC)
        7 3pin battery holder                                 HTC special tools      MLT-00008
        8 Universal Leakage Current Tester                    HTC special tools       MLT-00001
        9     Power supply
        10    Current Meter
        11    Mobile tester
        12 Special Made Plastic Stick                         HTC special tools      RTT-00006
        13    Hand tools
 L2
        14 Oven for rework purpose                            HTC special tools      RTT-00007
        15 Barcode label printer (400dpi resolution and up)
        16    Lead-free Soldering station
L 2.5
        17    Hot air gun




HTC CONFIDENTIAL
                                                                                     SM-TP001-0704
                                                     Doc. No.     DOC-00045694    REV.

                              HTC Corporation      Issued Date     2008/8/21
                                                                                  A01
                   .                               Revised Date    2008/11/6

 Doc. Title            Blackstone Service Manual      Page             18 of 96



   2.2 Disassembling procedure


                                                          1. PHILLIPS SCREW-DRIVER 00X50
                                                          2. TORX SCREW-DRIVER T5X50
                                                          3. FLAT PLASTIC STICK (P/N:
                                                               RTT-00006)
                                                          4. CLEANING CLOTH
                                                          5. PLASTIC TWEEZERS
                                                          6. ESD WRIST STRAP.




                                                          Take out the stylus




                                                          Remove the battery cover
                                                          as shown




HTC CONFIDENTIAL
                                                                      SM-TP001-0704
                                                     Doc. No.     DOC-00045694    REV.

                              HTC Corporation      Issued Date     2008/8/21
                                                                                  A01
                   .                               Revised Date    2008/11/6

 Doc. Title            Blackstone Service Manual      Page             19 of 96




                                                          Take out the battery as
                                                          shown




                                                          Unfasten the screw at the
                                                          location indicated
                                                          Tool: Phillips screw-driver 0
                                                          P/N: 72H02916-00M
                                                          Torque: 0.7



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