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9348 Service Information
  Before using this information and the product it supports, be sure to read the general information under "Notices"
  on iii.




Third Edition (January 1992)

Make sure you are using the proper edition for the level of the product.

Order publications through your IBM representative or the IBM branch serving your locality. Publications are not
stocked at the address given below.

A form for readers' comments is provided at the back of this publication. If the form has been removed, address your
comments to:

Attn Department 245
IBM Corporation
3605 Highway 52 N
Rochester, MN 55901-7899 USA

When you send information to IBM, you grant IBM a non-exclusive right to use or distribute the information in any


O Copyright International Business Machines Corporation 1989,1992. All rights resewed.
Note to U.S. Government Users - Documentation related to restricted rights - Use, duplication or disclosure is
subject to restrictions set forth in GSA ADP Schedule Contract with IBM Corp.
Notices

-   -




Safety Notices in This Manual

Danger Notices
                          A danger notice indicates a hazard that could possibly cause death or serious per-
                          sonal injury.

                          The following danger notices pertain throughout this manual.

                          DANGER

                              An electrical outlet that is not correctly wired could place hazardous voltage
                              on metal parts of the system or the products that attach to the system. It is
                              the customer's responsibility to ensure that the outlet is correctly wired and
                              grounded to prevent an electrical shock.
                                  1. To prevent a possible electrical shock when installing the device, ensure
                                    that the power cord for that device is unplugged before installing signal
                                     cables.
                                  2. To prevent a possible electrical shock when adding the device to a
                                     system, disconnect all power cords, if possible, from the existing system
                                     before connecting the signal cable to that device.


                          DANGER

                              To prevent a possible electrical shock from touching two surfaces with dif-
                              ferent electrical grounds, use one hand, when possible, to conned or dis-
                              connect signal cables. (RSFTDOW)


                          DANGER

                              To prevent a possible electrical shock during an electrical storm, do not
                              connect or disconnect cables or station protectors for communications lines,
                              display stations, printers, or telephones. (RSFTDCW)


                          DANGER

                              To prevent an automatic powerlon during service procedures, set the
                              keylock switch on the system unit control panel to the Manual or Secure
                              position.


                          DANGER

                              Ensure that you complete the following step. An electrical outlet that is not
                              corredly wired could place hazardous voltage on the metal parts of the
                              sgstem or the p
                                         e-                           systiem. (RSFTDOIB)



Q Copyright IBM corp. 1989,1992                                                                                  iii
Caution Notices
                            A caution notice indicates a hazard that could possibly cause minor personal injury.

Warning Notices
                           Warning indicates a hazard that could possibly cause damage to a program, device,
                           system, or data.


Special Notices
                           References in this publication to IBM products, programs, or services do not imply
                           that IBM intends to make these available in all countries in which IBM operates.

                           Any reference to an IBM licensed program or other IBM product in this publication
                           is not intended to state or imply that only IBM's program or other product may be
                           used.

                           IBM may have patents or pending patent applications covering subject matter in this
                           document. The furnishing of this document does not give you any license to these
                           patents. You can send license inquiries, in writing, to the IBM Director of Commer-
                           cial Relations, IBM Corporation, Purchase, NY 10577.

                           The following terms, denoted by an asterisk (') in this publication, are trademarks of
                           the IBM Corporation in the United States and/or other countries:

                           IBM

                           The following terms, denoted by a double asterisk (**) in this publication, are trade-
                           marks of other companies as follows:
                           TORX                  Textron Inc.

                           This pub1ication could contain technical inaccuracies or typographical errors.

                           The drawings and specifications contained herein shall not be reproduced in whole
                           or in part without the written permission of IBM.

                           IBM has prepared this maintenance manual for use by hardware service represen-
                           tatives in the maintenance or repair of the specific machines indicated. IBM makes
                           no representations that it is suitable for any other purpose.




/V   9348 Service Information
About This Manual


Who Should Use This Manual
                          This manual may refer to products that are announced, but not currently available,
                          or to products that had not been announced when this manual was printed. IBM
                          makes no commitment to provide any unannounced products referred to herein.
                          The final decision to announce any product is based on IBM's business and tech-
                          nical judgment.

                          Service representatives should use the procedures and information in this manual
                          to repair the 9348 tape unit.

                          This manual uses a specific range of words so that the text can be understood by
                          service representatives in countries where English is not the indigenous language.

                          It is assumed that the service representative using this manual has a basic under-
                          standing of the 9348 tape unit.


How This Manual Is Arranged
                          This manual contains:
                              Lists of safety notices that appear in this manual
                              A table of contents showing all the procedures in this manual and the page on
                              which each procedure starts
                              Chapters containing:
                                  -   Analyzing Problems
                                  -   Part Locations
                                  -   Service procedures
                                  -   Cleaning
                                  -   Safety Inspection Guide
                                  -   Parts Catalog
                                  -   Part Number Index
                              Appendixes containing diagnostic information
                                  -   A Control Panel Operations
                                  -   6 Diagnostic Tests
                                      Note: Appendix B contains reference information and is to be used by
                                            second-leve1 support personnel.
                                  -   C Logs
                                  -   D Configurations
                              A Glossary of terms.
                              An index of key words used in this manual




O Copyright IBM Corp. 1989,1992
--               -                                                            -   -




Related Printed Information
                           See the 9348 manual Customer Information, SA21-9567, for information on operating
                           the tape unit.




~i   9348 Service Information
Contents
                           Notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
                           Safety Notices in This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
                             Danger Notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
                             Caution Notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv
                             Warning Notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv
                           Special Notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv

                           AboutThisManual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .          v
                           Who Should Use This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .             v
                           How This Manual Is Arranged . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .            v
                           Related Printed Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .          vi

                                       .
                           Chapter I Analyzing Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
                           Starting the Service Call . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
                           Reference Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
                                 Test Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
                                 Intermittent Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
                             Reference Code Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
                           Status Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-32
                           No Response Service Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-35

                                       .
                           Chapter 2 Part Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .            2-1
                           Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .     2-1
                             Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .       2-1
                             Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   2-2
                             Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   2-3
                             Bottom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .      2-4
                             Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .    2-5
                             Table-top Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .      2-6

                                       .
                           Chapter 3 Service Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
                           Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
                           Placing the 9348 in the Service Position . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
                           Placing the 9348 in the Operating Position . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
                           Card and Battery Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
                           Card and Battery Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
                           Connector Board Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . 3-26
                           Program Module Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . 3-29
                           Front Panel Assembly Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30
                           Front Panel Assembly Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-35
                           Motor/Power Card Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-42
                           MotorIPower Card lnstal lation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-45
                           Sensors and Sensor Card Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-48
                           Sensors and Sensor Card Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-50
                           Speed Encoder Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-52
                           Speed Encoder Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-54
                           Tape Lifter Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-56
                           Tape Lifter Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-57
                           Tension Arm and BOT/EOT Sensor Removal . . . . . . . . . . . . . . . . . . . . . . . 3-59
                           Tension Arm and BOTIEOT Sensor Installation . . . . . . . . . . . . . . . . . . . . . 3-63
                           Head Plate Assemblv Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-67
                           Head Plate Assembly lnstallation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-73


                     .
(O Copyright IBM Corp 1989. 1992                                                                                                       vii
                           Motors and Hubs Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-78
                           Motors and Hubs Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-85
                           Blower Motor Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-90
                           Blower Motor Instal lation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-94
                           Hub Lock Solenoid and Hub Release Lever Removal . . . . . . . . . . . . . . . . . 3-97
                           Hub Lock Solenoid and Hub Release Lever Installation . . . . . . . . . . . . . . . . 3-99
                           Interface Card Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-101
                           Interface Card Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-106
                           Fuse Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-110
                           Cooling Fan Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-114
                           Cooling Fan Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-116
                           AC-Power Module Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-119
                           AC Power Module Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-120
                           Table Top Unit Enclosure Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-123
                           Enclosure Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-128

                                        .
                           Chapter 4 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .           4-1
                           Cleaning Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .               4-1
                           Cleaning Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .        4-1
                           Cleaning Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .           4-3

                                        .
                           Chapter 5 Safety Inspection Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                5-1
                           Getting Ready . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .        5-1
                              Safety Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .         5-1
                              Safety Education . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .        5-1
                              Chemicals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .       5-1
                              Performing the Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .             5-2
                              Reference Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .           5-2
                           Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .     5-2
                           Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   5-2
                           Slide Stopping Screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .          5-3
                           Pivot Locking Screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .           5-5
                           Safety Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .      5-7
                           Safety Grounds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .         5-8
                           Power Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .        5-9

                                        .
                           Chapter 6 Parts Catalog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
                           How To Use This Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
                           Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
                             Assembly 1: Labels and Slides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
                             Assembly 2: Final Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
                             Assembly 3: Front Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
                             Assembly 4: Table Top Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16
                             Assembly 5: Table-Top Assembly Cables . . . . . . . . . . . . . . . . . . . . . . . 6-18
                             Assembly 6: Line Cord Chart for Table Top Units . . . . . . . . . . . . . . . . . . 6-20

                                       .
                           Chapter 7 Part Number Index                . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
                                            .
                           Appendix A Control Panel Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
                           Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
                               Operator Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
                               Service Representative Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
                               Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2

                           Diagnostic Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3
                           INFO Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4

~ i i i9348 Service Information
TEST'Option . . . . . . . : . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4
CONF * Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-4
ID * Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-5
Running Diagnostic Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5

               .
Appendix B DiagnosticTests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-I
Power-On Self-Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
Sequence Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-I
   Diagnostic Test 0 (Power On) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-I
User-Defined Sequences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-6
Kernel Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-7
Processor Communication Tests (50 .            59) . . . . . . . . . . . . . . . . . . . . . . . . B-8
Loop-Back Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-9
Controller Card Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
   Diagnostic Test 70 (Control Panel Lights) . . . . . . . . . . . . . . . . . . . . . . . B-I I
   Diagnostic Test 71 (Front Panel Buttons) . . . . . . . . . . . . . . . . . . . . . . . . B-I I
Buffer Card Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-16
Interface Card Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-16
Tape Unit Operational' Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-16

               .
AppendixC Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1
Display and Clear Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-I
  Clear Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-I
   Display Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-I
Error Log Information (INFO 0) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-I
  Viewing the Error Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-I
   Clearing the Error Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-2
     2 .Present Error Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-2
     3&4-TotalErrorData . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-3
     5. Total Error Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-3
     10 . Tape Movement Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-4
     12-Tape Unit Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-4
     13 .Power Cycles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-4
     15 . Battery Date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-4
     20 . Drive Repositioning Statistics . . . . . . . . . . . . . . . . . . . . . . . . . . . C-4
     21 . Tape Automatic load Statistics . . . . . . . . . . . . . . . . . . . . . . . . . . . C-5
     24 . Unit Type Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-5
     25 .Program Module Kit Revision Number . . . . . . . . . . . . . . . . . . . . . C-5
     26 . Unit Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-5

               .
Appendix D Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .             D-I
Changing Configuration Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .             D-1
Changing Locked Configuration Values . . . . . . . . . . . . . . . . . . . . . . . . . . .                  D-I
Changing ID (Address) Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .             D-2

Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .    G-I

Index     . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . X-1




                                                                                                 Contents     ix
X   9348 Service Information
Figures
                               1 .
                                .
                                1     Command Reject Reference Codes . . . . . . . . . . . . . . . . . . . . . . . . 1-3
                               1 .
                                2
                                .     Tape Read Reference Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
                               1 .
                                3
                                .     Tape Write Reference Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
                               1 .
                                .
                                4     Tape Positioning/Servo Reference Codes . . . . . . . . . . . . . . . . . . . 1-14
                               1 .
                                5
                                .     Tape Unit Controller Reference Codes . . . . . . . . . . . . . . . . . . . . . 1-18
                               1 .
                                6
                                .     Buffer Controller Reference Codes . . . . . . . . . . . . . . . . . . . . . . . 1-19
                               1 .
                                7
                                .     Interface Controller Reference Codes . . . . . . . . . . . . . . . . . . . . . 1-20
                               1 .
                                8
                                .     3xx Tape Unit Controller Diagnostic Reference Codes . . . . . . . . . . 1-22
                               1 .
                                9
                                .     04xx Buffer Controller Reference Codes . . . . . . . . . . . . . . . . . . . . 1-25
                             1.10 .   06xx Interface Controller Reference Codes . . . . . . . . . . . . . . . . . . 1-27
                             11 .
                              .1      OCxx Multiprocessor and OExx Microcode Reference Codes . . . . . . 1-28
                             11 .
                              .2      Reference Codes Generated By The Host System . . . . . . . . . . . . . 1-29
                             11 .
                              .3      PartNumberTable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-30
                             11 .
                              .4      Status Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-32
                             11 .
                              .5      Status Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-34
                              A-I .   Diagnostic Test Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-6




@ Copyright IBM Corp. 1989. 1992
~ i i Service Information
    9348
Chapter 1. Analyzing Problems


Starting the Service Call
                           If you have a reference code, go to "Reference Codes" on page 1-2.

                           If you do not have a reference code, but you have a status code from the 9348
                           control panel, go to "Status Codes" on page 1-32.

                           If you do not have a reference code or a status code, go to the system console and
                           use the procedures the system has for analyzing the problem. For example, look in
                           the system error log to determine the reference code. Then go to "Reference
                           Codes" on page 1-2.

                           If you do not have a reference code because the tape unit cannot generate a refer-
                           ence code, power off this tape unit, then power it on again.
                                                                                                                      1


                           If *** xx or F999 occurs, go to "Status Codes" on page 1-32.

                           If the tape unit does not respond, go to "No Response Service Check" on page 1-35.

                           If you have a reference code that is not in "Reference Codes" on page 1-2, go to
                           reference code FFD7 on page 1-29.

                           If the operator or the system report excessive write or read errors, go to reference
                           code 0022 on page 1-6.

                           If the front panel access door will not open, go to the "Front Panel Assembly
                           Removal" on page 3-30 and "Front Panel Assembly Installation" on page 3-35 pro-
                           cedures and exchange the door solenoid.

                           If both density lights (1600 and 6250) are off or if both density lights are on when the
                           tape is loaded, then the tape is blank, written at some other density, or has a
                           damaged ID burst. Exchange the tape with a good tape.

                           If the File Protected light is always on when a tape is loaded with the write enable
                           ring in place, or the File Protected light will not come on when a tape is loaded with
                           the ring removed, go to reference code 0070 on 1-15.




@ Copyright IBM Corp. 1989,l S92                                                                                1-1
Reference Codes
                          When the customer reports a 9348 unit reference code:
                            1. Find the reference code in one of the reference code tables on the following
                               pages.
                            2. Perform each action described in the Action column, in the sequence shown,
                               until the problem is corrected.

                          The FRUs with the highest percent of probable cause should be exchanged first
                          unless you are instructed to do differently. If exchanging a FRU with the highest
                          percent of probable cause does not correct the problem, then install the original
                          item and exchange the failing item with the next highest percent of probable cause.
                          Continue to exchange and install the FRUs, one at a time, until the problem is cor-
                          rected.

                          The connector card, part number 21F7924, should be checked visually for bent pins
                          or other damage when a read/write card, controller card, or buffer card is listed as a
                          FRU. The connector card is not always listed as a FRU.

                          Sometimes a low percent FRU will be tested first because it is easier to isolate it
                          from the other FRUs.

                          lnformation on how to run the tests listed in the reference code tables is located in
                          "Running Diagnostic Tests" on page A-5.

                          Test Parameters
                          Some tests in the Action column need a test parameter to be keyed in before
                          running the test. For example, test 98 needs parameter A to be 6250 or 1600.

                          If the parameter is not specified in the Action column for a test that needs a param-
                          eter, use the parameter that appears in the status display (default).

                          Intermittent Problems
                          If a problem is intermittent and all the tests in the Action column run correctly, use
                          the FRU percent to determine the sequence for exchanging FRUs.




1-2   9348 Service lnformation
Reference Code Tables

Figure   1- I (Page 1 of 3). Command Reject Reference Codes


Ref'
Code     /   Part Number
                            Probable
                            Cause            Action
000 1          Tape            90%       1   No tape is loaded. Load a tape and attempt the operation again.
               21F7930         9%
                                             If the reference code continues to occur, exchange the FRU. Run test
                                             2 to verify the repair.
0002           Operator        90'10         You have attempted to get access to the tape unit from the system
               21F7917          9%           while the tape unit was not online. Press the Online button to put the
                                             tape unit online. Then attempt the operation again.
                                             If the reference code continues to occur, exchange the FRU. Verify the
                                             repair by writing to tape from the system.
                                             -    -   -    -   -   -    -    -   -    -




                                             If there is no write-enable ring on the tape, install one. Then attempt
                                             the operation again.
                                             If the reference code continues to occur, exchange the FRU. Run test
                                             2 to verify the repair.
0005           Lic int                       A tape is loaded and preventing the diagnostic from being run.
               code                          Remove the tape and run test 76.
               21F7930                       If the reference code continues to occur, exchange the FRU. Run test
                                             76 to verify the repair. If the reference code continues to occur,
                                             contact your next level of support.
               -   -   -                     -    -   -   --   -   -    --       -    -    -    -




               Operator                      If the front door or the top cover is open, close it. Then attempt the
               21F7919                       operation again.
               21F7930
                                             If this reference code continues to occur, run test 88. The status
                                             display will be blank if the doors are closed correctly. The word
                                             DOOR will appear in the display if either the door or the top cover is
                                             opened. If DOOR appears in the display when the door and top cover
                                             are closed, exchange the FRUs as needed, and run test 88 after each
                                             FRU is exchanged to verify the repair.
OO
 OA            Tape                          The tape unit cannot read a tape that has not been initialized or is not
               21F7923                       written with the correct density. The tape must be initialized at 1600 or
               21F7933                       6250 bits per inch. Also, the tape path may be dirty.
                                             Clean the tape path; see "Cleaning Procedure" on page 4-3. Run test
                                             150 and 177 to verify the repair. If this reference code continues to
                                             occur, exchange the readlwrite card and run test 162 to verify the
                                             repair.
-                  -   -                                       -   -             --   -    -        -




OO
 OB            Operator                      The tape unit cannot write on the tape. Ensure that the tape is at BOT
               21F7923                       and attempt the operation again.
               21F7933
                                             If this reference code continues to occur, exchange the tape sensor
               21F7930
                                             card and attempt writing from the system to verify the repair. If the
                                             reference code continues to occur, exchange the remaining two FRUs
                                             as needed; and run test 151 after each of these FRUs is exchanged to
                                             verify the repair.
000 D          21F7931         95'10         The tape was already at BOT when a backspace command was sent
               Lic int          4%           from the system to the tape unit. This is not permitted.
               code
                                             If this did not occur, exchange the FRU and attempt the operation
                                             again. If the reference code continues to occur, contact your next
                                             level of support.




                                                                                          Chapter 1. Analyzing Problems   1-3
                                  --         --




Figure    I-? (Page 2 of 3). Command Reject Reference Codes
Ref.                              Probable
Code         Part Number          Cause           Action
OO
 OF              Tape                         The tape was 10 feet beyond EOT when a write command was
                 tic int                      received from the system. The EOT marker may be too far from the
                 code                         end of the tape. Verify that the EOT marker is correctly placed. See
                                              reference code 0060 for a method to find the EOT marker. The 9348
                                              Customer Information manual contains more information on looking
                                              for an EOT marker.
                                                  If you found that the EOT marker was not correctly placed, attempt the
                                                  operation again with a new tape. Do not attach an EOT marker to the
                                                  customer's tape at this time. You may lose data if you attach an EOT
                                                  marker to the failing tape.
                                                  If this reference code continues to occur, contact your next level of
                                                  support.
                 56F0080                      The command received from the system by the tape unit was illegal.
                 21F8063                      Ask the operator to correct the command and to attempt the operation
                 21F7926                      again.
                 tic int
                                              If the command was correct and the reference code continues to
                 code
                                              occur, exchange the FRUs as needed, and run test 10 after each
                                              exchange to verify the repair.
                                                  If this reference code continues to occur, contact your next level of
                                                  support.
                56F0080                       The command received from the system by the tape unit contained an
                21F8063                       illegal parameter. Ask the operator to correct the command and to
                21 F7926                      attempt the operation again.
                Lic int
                                              If the command was correct and the reference code continues to
                code
                                              occur, exchange the FRUs as needed, and run test 11 after each
                                              exchange to verify the repair.
                                                  If this reference code continues to occur, contact your next level of
                                                  support.
                21 F8063                      The command received from the system by the tape unit contained an
                tic int                       illegal TEST * or INFO number. Correct the command and attempt
                code                          the operation again.
                                              If the command was correct and the reference code continues to
                                              occur, exchange the FRU. Then attempt the operation again to verify
                                              the repair.
                                                  If this reference code continues to occur, contact your next level of
                                                  support.
                21F8063                       The command received from the system by the tape unit attempted to
                Lic int                       run a test that is not remotely accessible. Ensure that the test is
                code                          remotely accessible.
                                              If the test is remotely accessible and the reference code continues to
                                              occur, exchange the FRU. Then attempt the operation again to verify
                                              the repair.
                                              If this reference code continues to occur, contact your next level of
                                              support.
                                                                    -               --



                Operator                      Cancel was pressed on the tape unit control panel when a test was
                21F8063                       being run. Attempt the test again.


                                              needed. Attempt the test again after each FRU is exchanged to verify
                                              the repair.



1-4    9348 Service Information
Figure   1-1 (Page 3 of 3). Command Reject Reference Codes
Ref.                           Probable
Code         Part Number       Cause      Action
0015           Operator           75%     Test 38 was run with more steps entered than are permitted. Enter the
               21F8063            20OO
                                     /    correct number of steps and attempt the test again.

         I     tic int
               code
                                  4%
                                          If this reference code continues to occur, exchange the FRU. If the ref-
                                          erence code continues to occur, contact your next level of support.
               Operator           75OO
                                     /    The system has requested a density that is not available on the tape
               21F8063            20 %    unit. Select 1600 or 6250 bits per inch and attempt the operation
               tic int            4%      again.
               code
                                          If this reference code continues to occur, exchange the FRU and
                                          attempt the operation again to verify the repair. If the reference code
                                          continues to occur, contact your next level of support.
               Operator           95%     A test was run to exercise a processor but an illegal processor was
               21F8063            2OO
                                    /     selected. Correct the test and attempt the operation again.
               tic int
               code

               21F8063
                           I      2%
                                          If this reference code continues to occur, exchange the FRU. If the ref-
                                          erence code continues to occur, contact your next level of support.
                                          The system has requested a write record length that is more than is
               21F7926                    permitted by the tape unit. Select a correct record length and attempt
               tic int                    the operation again.
                                          If this reference code continues to occur, exchange the FRUs as
                                          needed. Attempt the test again after each FRU is exchanged to verify
                                          the repair. If the reference code continues to occur, contact your next
                                          level of support.
                                          The system has requested data from the buffer when no data was
                                          available. Correct the command and attempt the operation again.
               tic int
                                          If this reference code continues to occur, exchange the FRUs as
               code
                                          needed. Attempt the operation again after each FRU is exchanged to
                                          verify the repair. If the reference code continues to occur, contact
                                          your next level of support.


O0lD     1     21F7926
               21F8063
               Lic int
                                          The system attempted to put data into the buffer when the buffer was
                                          full. Correct the command and attempt the operation again.
                                          If this reference code continues to occur, exchange the FRUs as
               code
                                          needed. Attempt the operation again after each FRU is exchanged to
                                          verify the repair. If the reference code continues to occur, contact
                                          your next level of support.

               Tape                       Test 129 was run with a defective configuration tape. This problem
               21F8063                    may be caused by a bad tape or a dirty tape path. Clean the tape path;
               21F7926                    see "Cleaning Procedure" on page 4-3. Load a tape that is known to
                                          be good and attempt the operation again with a configuration tape that
                                          is known to be good.
                                          If this reference code continues to occur, exchange the FRUs as
                                          needed. Attempt the operation again after each FRU is exchanged to
                                          verify the repair.




                                                                               Chapter 1. Analyzing Problems    1-5
Figure     1-2 (Page 1 of 4). Tape Read Reference Codes
Ref.                               Probable
Code          Part Number          Cause      Action
0020              21F7926            60%      The buffer is receiving data quicker than it can process it. Exchange
                  21F7923            39%      the FRUs as needed. Run test 2 after each FRU is exchanged to verify
                                              the repair.
002 1             Tape               60 %     A gap was detected before the end of data during a read operation.
                  21F7923            25%      This problem may be caused by a bad tape or a dirty tape path. Clean
                  21F7933            14%      the tape path; see "Cleaning Procedure" on page 4-3. Load a tape
                                              that is known to be good and attempt the operation again, or run test 2
                                              to verify the repair.
                                              If this reference code continues to occur, exchange the FRUs as
                                              needed, and run test 2 after each FRU is exchanged to verify the
                                              repair.
0022              Tape               85%      Three or more (0022), two (0023), or one (0024) tracks were in error
0023              21F7933            9%       during a read operation. This problem is most likely caused by a bad
0024              21F7923            5%       tape or a dirty tape path. Clean the tape path; see "Cleaning
                                              Procedure" on page 4-3. Load a tape that is known to be good and
                                              attempt the operation again, or run test 2 to verify the repair. Run test
                                              99 to check the read thresholds.
                                              If this reference code continues to occur, clean the head again and run
                                              the diagnostics again. If you continue to get one of these reference
                                              codes, exchange the FRUs as needed, and run test 2 after each FRU is
                                              exchanged to verify the repair.
0025              Tape               60%      A cyclical redundancy check (CRC) error occurred during a read oper-
                  21F7923            25%      ation. This problem may be caused by a bad tape or a dirty tape path.
                  21F7933            14%      Clean the tape path; see "Cleaning Procedure" on page 4-3. Load a
                                              tape that is known to be good and attempt the operation again, or run
                                              test 2 to verify the repair.
                                              If this reference code continues to occur, exchange the FRUs as
                                              needed, and run test 2 after each FRU is exchanged to verify the
                                              repair.
0026             Tape                60%      An auxiliary cyclical redundancy check (ACRC) error occurred during
                 21 F7923            25%      a read operation. This problem may be caused by a bad tape or a
                 21 F7933            14%      dirty tape path. Clean the tape path; see "Cleaning Procedure" on
                                              page 4-3. Load a tape that is known to be good and attempt the oper-
                                              ation again, or run test 2 to verify the repair.
                                              If this reference code continues to occur, exchange the FRUs as
                                              needed, and run test 2 after each FRU is exchanged to verify the
                                              repair.
0027             Tape                60 %     An irrecoverable error occurred during a read operation. This
                 21 F7923            25%      problem may be caused by a bad tape or a dirty tape path. Clean the
                 21 F7933            1 '10
                                      4       tape path; see "Cleaning Procedure" on page 4-3. Load a tape that is
                                              known to be good and attempt the operation again, or run test 2 to
                                              verify the repair.
                                              If this reference code continues to occur, exchange the FRUs as
                                              needed, and run test 2 after each FRU is exchanged to verify the
                                              repair.




1-6     9348 Service Information
Figure   1-2 (Page 2 of 4). Tape Read Reference Codes

Code
Ref'     I
         I
             Part Number
                               Probable
                               Cause          Action
                                              The error detection circuits detected one track in error during a read
0028           Tape              60%
               21F7923           39O h        operation. This problem may be caused by a bad tape or a dirty tape
                                              path. Clean the tape path; see "Cleaning Procedure" on page 4-3.
                                              Load a tape that is known to be good and attempt the operation again,
         I                 I              I   or run test 2 to verify the repair
                                              If this reference code continues to occur on good tapes, exchange the
                                              FRU and run test 2 to verify the repair.

               Tape                           A cyclical redundancy check (CRC) error occurred during a read oper-
               21F7923                        ation. This problem may be caused by a bad tape or a dirty tape path.
                                              Clean the tape path; see "Cleaning Procedure" on page 4-3. Load a
                                              tape that is known to be good and attempt the operation again, or run
                                              test 2 to verify the repair.
                                              If this reference code continues to occur on good tapes, exchange the
                                              FRU and run test 2 to verify the repair.
                                              An error that is not known occurred during a read operation. If this
                                              reference code continues to occur, exchange the FRU and run test 2 to
                                              verify the repair.

               Tape                           A data block timeout error occurred during a read operation. This
               21F7923                        problem may be caused by a bad tape or a dirty tape path. Clean the
               21F7933                        tape path; see "Cleaning Procedure" on page 4-3. Load a tape that is
                                              known to be good and attempt the operation again, or run test 2 to
                                              verify the repair.
                                              If this reference code continues to occur, exchange the FRUs as
                                              needed, and run test 2 after each FRU is exchanged to verify the
                                              repair.

               Tape                           An error occurred while the tape unit was attempting to detect a block
               21F7923                        of data. This problem may be caused by a bad tape or a dirty tape
               21F7933                        path. Clean the tape path; see "Cleaning Procedure" on page 4-3.
                                              Load a tape that is known to be good and attempt the operation again,
                                              or run test 2 to verify the repair.
                                              If this reference code continues to occur, exchange the FRUs as
                                              needed, and run test 2 after each FRU is exchanged to verify the
                                              repair.
                                                        --     --




                                              The tape unit could not detect the end of a block of data during a read
                                              operation. This problem may be caused by a bad tape or a dirty tape
                                              path. Clean the tape path; see "Cleaning Procedure" on page 4-3.
                                              Load a tape that is known to be good and attempt the operation again,
                                              or run test 2 to verify the repair.
                                              If this reference code continues to occur, exchange the FRUs as
                                              needed, and run test 2 after each FRU is exchanged to verify the
                                              repair.
                                              A bad interblock gap occurred after the identification (ID) block during
                                              a read operation. This problem may be caused by a bad tape or a
                                              dirty tape path. Clean the tape path; see "Cleaning Procedure" on
                                              page 4-3. Load a tape that is known to be good and attempt the oper-
                                              ation again, or run test 2 to verify the repair.
                                              If this reference code continues to occur, exchange the FRUs as
                                              needed, and run test 2 after each FRU is exchanged to verify the




                                                                                   Chapter 1. Analyzing Problems   1-7
Figure    1-2 (Page 3 of 4). Tape Read Reference Codes
Ref.                              Probable
Code          Part Number         Cause      Action
002F             Tape               60%      A timeout occurred during the interblock gap check. This problem
                 21F7923            25%      may be caused by a bad tape or a dirty tape path. Clean the tape path;
                 21F7933            14%      see "Cleaning Procedure" on page 4-3. Load a tape that is known to
                                             be good and attempt the operation again, or run test 2 to verify the
                                             repair.
                                             If this reference code continues to occur, exchange the FRUs as
                                             needed, and run test 2 after each FRU is exchanged to verify the
                                             repair.
0030             Tape               60 %     The tape unit detected an interblock gap that was too short This
                 21F7923            25%      problem may be caused by a bad tape or a dirty tape path. Clean the
                 21F7933            14%      tape path; see "Cleaning Procedure" on page 4-3. Load a tape that is
                                             known to be good and attempt the operation again, or run test 2 to
                                             verify the repair.
                                             If this reference code continues to occur, exchange the FRUs as
                                             needed, and run test 2 after each FRU is exchanged to verify the
                                             repair.
0031             Tape               60 %     A block overrun error occurred during a read operation. This problem
                 21F7923            25%      may be caused by a bad tape or a dirty tape path. Clean the tape path;
                 21F7933            14%      see "Cleaning Procedure" on page 4-3. Load a tape that is known to
                                             be good and attempt the operation again, or run test 2 to verify the
                                             repair.
                                             If this reference code continues to occur, exchange the FRUs as
                                             needed, and run test 2 after each FRU is exchanged to verify the
                                             repair.
0032             Tape               60 %     The tape unit detected an identification (ID) block (0032) or read a tape
0033             21F7923            25%      mark (0033) that was not correct. This problem may be caused by a
                 21F7933            14%      bad tape or a dirty tape path. Clean the tape path; see "Cleaning
                                             Procedure" on page 4-3. Load a tape that is known to be good and
                                             attempt the operation again, or run test 2 to verify the repair.
                                             If this reference code continues to occur, exchange the FRUs as
                                             needed, and run test 2 after each FRU is exchanged to verify the
                                             repair.
0035            Tape                60 %     This reference code may be caused by a bad tape or a dirty tape path.
                21F7923             25%      Clean the tape path; see "Cleaning Procedure'' on page 4-3. Load a
                21F7933             14%      tape that is known to be good and attempt the operation again, or run
                                             test 2 to verify the repair.
                                             If this reference code continues to occur, exchange the FRUs as
                                             needed, and run test 2 after each FRU is exchanged to verify the
                                             repair.
0039            21F7923             99 %     An error occurred during a read-tape-mark operation. If this reference
                                             code continues to occur, exchange the FRU and run test 2 to verify the
                                             repair.
003A            21F7923             50 OO
                                        /    Tracks with gain too low (003A), too high (003B), or too low and too
003B            21F7933             35%      high (003C) were detected during a read-channel autocalibration. This
003C            Tape                14%      problem may be caused by a bad tape or a dirty tape path. Clean the
                                             tape path; see "Cleaning Procedure" on page 4-3. Load a tape that is
                                             known to be good and attempt the operation again, or run test 99 to
                                             verify the repair.
                                             If this r e f e r e n c e        tn   tn FRlls as
                                                                                     the
                                             needed, and run test 99 after each FRU is exchanged to verify the
                                             repair.


1-8    9348 Service Information
Figure   1-2 (Page 4 of 4). Tape Read Reference Codes
                           --

Ref*
Code     1   PartNurnber
                             Probable
         



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