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A522 A Process Control Display Language; Hoffman


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                                                                      !!SHARE   5
       What We've Found
                                                                                                           SHARE SESSION REPORT
       Listed below are some significant findings that we have
       confirmed through our testing:                                      61            A522          Process Control Graphics                      15
                                                                           SHARE NO.     SESSION NO.   SESSION TITLE                                ATTENDANCE
       o   The use of color not only enhances the appearance,
           but also the usability of an information product.               Graphics Applications                       Jim Boyle                     BKC
                                                                           PROJECT                                     SESSION CHAIRMAN              INST. CODE
       o   Providing "tutorial" style information vs.
           "reference" style information not only benefits                 Bendix-Kansas City Div, Box 1159, Kansas City, MD 64141        (816) 997-4773
           inexperienced data processing users, but also                   SESSION CHAIRMAN'S COMPANY, ADDRESS, AND PHONE NUMBER
           experienced users.
       o   Information products that contain a great deal
           of information are acceptable as long as the                                            A Process Control Display Language
           information is easy to locate.
                                                                                                                L. Hoffman
       o   Inexperienced data processing users generally have
           a high satisfaction level if they are able to                                                     J. M. Huber Corp.
           complete a given task successfully regardless of the
           length of time it takes to complete it.                                                             Thornall St.

       o   A high percentage of people primarily use examples                                               Edison, N.J. 08818
           to complete a given task, rather than reading text.
                                                                                                               201-549-8600
       o   The cost savings of ident fying and correcting
....
C
           problems while a product s still in development
           vs. out in the field is s gnificant.
                                                                                                           Installation Code HUB

                                                                                                       Graphics Applications Project
CD
       Some Final Comments
                                                                                                               Session A522
       Testing information products has become an important part of
       our Information Development cycle.   The techniques                                                    Tue. 4:30 P.M.
       we use have undergone a great deal of change in an attempt
       to satisfy the end user's needs first and foremost, without                                            Aug. 23, 1983
       jeopardizing information development cycles.
                                                                          ABSTRACT

                                                                          This paper presents facilities required by both plan operations and plant

                                                                          management.    The designs are to be used as a yardstick to measure any process

                                                                          control graphics system.

                                                                          This display language is designed for rapid response in a process control

                                                                          environment.    The commands are extensive, yet simple, constructs for both

                                                                          pictorial and data displays of process and associated data.

                                                                          The language is not designed for any particular computer or display device.




                                                                           3/W/rcg/l
       Tasks and Scenarios                                             Documentation Used for the Test
       The test coordinator develops all tasks and scenarios for the   The documentation that the test subjects use during a
       test subjects to perform. The tasks are developed about the     usability test resembles the final product as closely as
       same time that the writers begin writing.                       possible. Retrievability can only be verified if the index,
                                                                       table of contents, and glossary are complete. If the final
       The tasks and scenarios are written in a friendly tone in an    product will be a particular size and contain color, we make
       effort to make the test subjects feel as comfortable as         every effort to have the documentation cut to size with
       possible.                                                       color pages. Physical characteristics play an important
                                                                       role in how usable an information product is. For example,
       Measurement criteria is developed for each task. Length of      if a quick reference is to be designed narrow enough to fit
       time acceptable to perfor. the task and whether                 into a shirt pocket and printed horizontally instead of
       assistance is acceptable are some examples of measurement       vertically, we would lose valuable data if we were to test it
       criteria that we might use for a task.                          printed vertically on 8 1/2 x 11 paper. We would be unable
                                                                       to determine how the style of the quick reference affected
       Test Lab Setup                                                  the usability of the product.
       To run an effective test, we make every attempt to set up       "onitoring Techniques
       our test lab like the intended user environment.
                                                                       In most cases, we have one monitor per test subject.     The
       The test lab is divided into two rooms--the main area where     monitor is responsible for:
       the test subjects work, and the monitoring room where the
       monitors view the test subjects. The rooms are divided by       o   Providing tasks and scenarios to the test subject
       one-way glass.
                                                                       o   Observing and documenting the progress of the test
       Test Subjects                                                       subject
....
c::
       The test subjects that we choose must match the audience that
       will be using the product.
                                                                       o   Debriefing the test subject
en                                                                     o   Writing up the problems found during a test
       Bringing in test subjects who match the intended audience
       is very important because the data that we obtain from          o   Providing encouragement and assistance to the test
       our tests would be considered invalid if we chose the               subject
       wrong test subjects. If, for example, the stated audience
       for a particular information product is novice users with       The test coordinator teaches the test monitor how to perform
       little or no data processing experience and a high school       all of these responsibilities before the test begins.
       education, we would not use individuals with college
       experience or a programming background. The individual with     Problem Reporting
       college experience would most likely have more knowledge
       than the novice user and could also make more assumptions       The test coordinator is responsible for reporting the
       and comparisons to other experiences. As a result,              problems found during a usability test to the appropriate
       information that a novice user would need might be missing      people. We assign a severity code to each problem--from
       from the information product.                                   high impact to recommendations.
       Team effort between test subject and test monitor is            Both the test coordinator and the test monitors participate
       stressed throughout the usability test, especially              in a daily problem writing session each day after the test
       at the beginning. As you would expect, people don't             subjects leave.
       like to make errors, especially if someone is watching
       them. Therefore, we stress that the information product         The problems are tracked and the problem fixes are verified
       is being tested--not the test subject. We also stress           by the test coordinator.
       the fact that we not only expect, but want the
       test subjects to find errors.                                   Recommendations and conclusions are provided at the end of
                                                                       the test.



                             3                                                                 4
                                                                                                                                     PAGE 2
                       A Process Control Display Language                          TEXT AND DATA SOURCE:
                                                                                   ---- --- ---- ------
                                    L. Hoffman
                                                                                 Text should come from some source,     such as the plant
                                 J. M. Huber Corp.                               table (better known as a data-base).    Most text is not
                                                                                 generated, but comes from some pre-planned source.
                                   Thornall St.
                                Edison, N. J. 08818
                                                                                   CRT RESOLUTION:
                                    201-549-8600
                                Installation Code HUB                            The characters displayed should be available in different
                                                                                 sizes and colors, and maybe even different orientations.
                          Graphics Applications Project                          Character resolution should be such that both textual
                                                                                 material and ISA standard symbols are readable from at
                                   Session A522                                  least 2 feet away from the face of the CRT.   (Note: ISA
                                                                                 is the Instrumentation Society of America.       It is a
                                  Tue. 4:30 P.M.                                 "standards" group with many standard symbols for the
                                                                                 instrumentation field.)
                                   Aug. 23, 1983

...
=                                                                                  LINES AND ISA SYMBOLS:
...:I
                                                                                 Lines,    shapes (process diagrams),    and prObably ISA
        ABSTRACT:                                                                standard symbols should be presented in any color. Lines
                                                                                 should be displayed as solid or various types of broken
                                                                                 lines.   Lines cannot be placed on top of each other.
        This paper presents facilities required by both plant operations         Lines that intersect are different from lines that cross
        and plant management.   The designs are to be used as a yardstick        in the two-dimensional plane.        This differentiation
        to measure any process control graphics system.                          should be quite clear to prevent a mis-interpretation of
                                                                                 the diagram.
        This display language is designed for rapid response in a process
        control environment.    The commands are extensive,   yet simple,
        constructs for both pictorial and data displays of process and
        associated data.                                                           COLORS FOR SYMBOLS AND VALUES:
        The language is   not   designed for   any    particular computer   or
        display device.                                                          Process values,  including tank    levels, flow rates (and
                                                                                 appropriate labels and units)      should be displayed in
                                                                                 various colors and sizes.
        PROCESS DISPLAY CHARACTERISTICS:
                                                                                   STATUS DISPLAY:
        There are some characteristics that       are required for   a process
        graphic display.
                                                                                 Process status displays for both present,    recent, and
        The following considerations are not an exhaustive list, but are         historical values should be presented in various colors.
        special considerations for a "host-based" process control system.        Most status displays will be bar charts or line graphs.
        These considerations are based on problems and requests from our         A useful feature may be to provide a projection of future
        process control users in the field.                                      conditions, based on past history.
                                                                  PAGE 3                                                                        PAGE 4
                                                                                     rocess is from optimum or set point.
                                                                                       "pie" chart display may be useful for control loops. This may
        ALL displayed values will come from the plant table,          or             Ie a display of the degree of control in the loop, or the percent
        data-base.   There may be a need to reference the data-base for               f full scale for the loop.
        set-up of a display,    especially in the case of direct input.
        (This way, the description and units of a displayed value can be              "bar chart" of loop values with a range from 0 to 100% may be
        presented so that nothing will over-write that text.)                        seful in determining where the loop control points are. The
                                                                                      era tors could tell that a loop is near the end of control by
        The description of physical units, which should be displayed                  w close the values are to either end of the scale.
        after a value, should be obtained from the plant table since this
        is the master description. The values are calculated by applying          IVIAT charts are used in computer systems for resource control.
        calibration factors such that these physical units result.                 ny variables are presented on a polar coordinate system and
                                                                                 _~rmalized to  a scale of 0 to 1.    A properly tuned system is
                                                                                 ~
        By the use of the stored units description for values,       there is      presented by a circle. This same technique may indicate a
        little or no room for error in any displayed value.                        ell-tuned" plant that is producing product in an optimal
                                                                                 ~ shion. This would be an area for future research.

          SPECIAL FEATURES:


        There are features that should be specified for process displays.
....
c:::;
        Some of these exist in other vendor software, and some are things
        that we feel should be included in the capabilities.
CO      There should be more than a "static" display of the plant, or
        section thereof.     The displayed    values may change color,
        depending upon tOlerences or some other criterion. Not only would
        we get a value displayed, but we would have an idea of its
        relation to some critical value.

        If a tank is displayed, the pictorial level in the tank should be
        displayed. This is quite prevalent in other vendor displays.

        The status of an element should be displayed as a different
        symbol or color. This would allow the operator to differentiate
        between an open or closed valve, or a motor that was started or
        stopped, etc.
        An element which is   in an "outof limit" condition should be
        displayed in an "alarm" color,      or flashing,   to catch the
        operator's eye. Most examples I have seen turn either a value or
        a process symbol to a RED color when the element is in an "alarm"
        condition.

        Process variables, once relations are      established,     could   be
        displayed in a number of ways.

        Trend displays could have the option of not only displaying the
        mean value, but also could display the standard deviation and the
        mean value.
        There is a definite   need for the ability to display     how far the
                                                                                PAGE 5                                                                            PAGE 6
             SAMPLE OF    ~   GRAPHIC DISPLAY FOR       ~   TYPICAL PLANT                   THE COMMAND LANGUAGE CONCEPT:

                                                                                            This method has a set of commands that would build a display
                                                                                            through a software interpreter.    The commands could be entered
          12/16/81   08:35 AM                 UNIT B4          GRADE   X660                 into the system by any editor and then the display could be
                                                                                            generated at some later time or on demand.
              GAS TEMP = 250 DEG F        I   GAS FLOW = 16.3 CFM
              GAS PRESS= 25 PSIG          I   SET POINT= 16.3 CFM                           This method would be similar to the process control system
                                          I                                                 language,   in that the commands would be compiled into some
                                          I                 BURNER GAS        600   DEG F   internal representation and then interpreted at high speed. The
                                          I                 BURNER GAS        100   PSIG    translation into machine pseudo-code reduces the repetitive
      ATOMIZING AIR= 160 SCFM            V                  BURNER GAS        202   SCFM    character instructions that would otherwise be done to recognize
         SET POINT = 155 SCFM 1                     1         SET POINT       200   SCFM    english commands.
                         ------->1                  1<------
                                  I    REACTOR      1                                       We have seen one rather popular system which uses the command
                         ------->1                  1<------     GRL FLOW = 25 CC/MIN       language concept. The capabilities and speed are such that this
       BURNER AIR    250 PSIG I                     I            SET POINT= 25 CC/MIN       is a very good way to generate, display, and modify graphics for
         SET POINT   250 PSIG             I                      GRL PRESS= 18 PSIG         a process control system. More about this language later.
       BURNER AIR =9322 SCFM              1
         SET POINT =9200 SCFM             1                 QUENCH TEMP = 1132 DEG F
       BURNER AIR = 700 DEG F             1--------->         SET POINT = 1100 DEG F
                                                            PRODUCT OUT = 4.70 LB/MIN          ADVANTAGES:

...
-=                                                                                             This method is not dependent upon a particular CRT.
=                                                                                              The commands can be entered into the system at any
                                                                                               "background" fashion.
                                                                                                                                                              time in a

                                                                                              Special routines (macros) can be set up for any shape. Since
                                                                                              these are combinations of basic commands, the routines do not
                                                                                              have to be set up by a programmer.
                                                                                               The display could be     presented          on   a   line   printer   for
                                                                                               "off-line" debugging.
                                                                                              Standards for symbols, connections,    shapes, etc. could be
                                                                                              enforced since a program does the translation from some
                                                                                              "english" command to the graphic commands.

                                                                                              If a "standards" change were necessary, it would be much
                                                                                              easier to change the translator than to change all commands to
                                                                                              reflect a new standard, considering the investment in time and
                                                                                              effort on existing displays.
                                                                                              Special plot commands could be entered into the command
                                                                                              stream.    If some special function were purchased for a
                                                                                              plotter, the functions could be checked-out without any system
                                                                                              changes.   The translator would pass the special (or "native
                                                                                              mode") commands directly to the plotter.
                                                                                               The display   could be   set   up       anyplace,    even   some   remote
                                                                                               location.




                                                                                                                                   ~
                                                                      PAGE 7                                                               PAGE 8

            DISADVANTAGES:
                                                                               For example, the BMW color CRT allows an operator to draw lines,
                                                                               figures, circles, ISA symbols, and text.   This information is in
           The display is not visible while the commands are being             the display internal buffer.      When the "page xmi t" key is
           entered.   (It may be possible to build an interpreter into an      pressed, the entire buffer, which represents the display in some
           editor so that each command could be seen on top of the text        numeric form, is sent to the computer.   A program can be written
           being prepared.)                                                    which will recognize all of the forms which have been displayed
                                                                               on the CRT.   Lines, text, circles, ISA symbols, etc. would then
           The display will probably not be correct the first (or second)      be translated into the graphics language of this paper.
           time the COmmands are interpreted.    The number of iterations
           will be a function of the capabilities of the display               Since the original BMW display is now in a general form,         the
           designer.                                                           display could then be presented on any CRT supported by          the
                                                                               system.
           A different interpreter is required for each different type of
           CRT or printer.                                                     To the best of this author's    knowledge,   there   have been   no
                                                                               proposals along these lines.
           An interface program to the    process control system would have
           to be developed    to display the updated values from the plant
           table.
           There is a question of lines that cross. How does a general
           display differentiate between two lines that might fallon top
           of each other?    (It is presently left to the human display
...
.....
           designer.)
           How does the display denote an intersection of two lines
c=         versus two lines that merely cross on the display? (This is
           presently left to the human display designer.)



        A COMMON INTERFACE?


        One of the above disadvantages is that one cannot see the result
        of a command until all commands have been entered, compiled, and
        run.   This is very much like "batch" programming which has been
        done for 25 or 30 years.    Only one error is generally found in
        each trial runl
        Some CRTs allow the operator to build a display on the face of
        the CRT and then transfer the commands (stored in the internals
        of the CRT) to a host computer. The prOblem with this concept is
        that the commands for one brand of CRT are not the same as the
        commands for some other brand of CRT.       Thus,   there is no
        portability across devices.
        If we could translate the commands for one brand of CRT into the
        language presented here,     we could then run the translated
        commands on any other CRT I
        This language could be a useful portability      tool and   allow an
        easy method for graphics entry.
                                                                  PAGE 9                                                        PAGE 10

           A GRAPHICS LANGUAGE BASED ON SEVERAL COMMERCIAL SYSTEMS:                                  COMMAND SUMMARY:


       One popular process control vendor system uses a command language   The commands in some vendor or IBM system are similar to the
       to display process graphics, both data trends and pictorial         commands in this system. The commands for this language are:
       displays.
                                                                               ALINE co10r,x1,y1,x2,y2,t,m
       What are the elements of a process display?     There are process
       elements, such as tanks, valves, pumps, etc. These are connected        ARC co10r,x1,y1,x2,y2,r,t,m
       by pipes or lines and lines with arrows to show direction.   Most
       process elements have a value associated with them.           The       BACK co10r,x1,y1,x2,y2
       displayed values should be updated frequently.
                                                                               CALCULATE
       At least one "language" is a series of commands and position
       indicators which are converted to the BASIC language and then           CIRCLE co10r,x1,y1,r,t,m
       interpreted by a normal BASIC system. BASIC is also used to do
       the controlling and sequencing of the plant elements in some            CONNECT     co10r,labe11,labe12,t,m
       systems.
                                                                               CONT x3,y3,x4,y4,x5,y5,x6,y6,x7,y7,x8,y8
       IBM presented a paper on a "Picture Building System" in 1980 at
       the SHARE meeting. It seemed as if many of the concepts in other        DEBUG on/off
       vendor systems were presented at that time.   I do not know the
       status of the language within IBM,     but I have not heard any         DO n COMMANDS, i TIMES,DX=dx,DY=dy

...
...
       further discussion on the part of IBM.

       My proposed commands  are similar to some vendor systems and the
                                                                               FREQ seconds

....   IBM system (as I remember them). The commands are listed and then
       the details of each command are presented.     An example of how
                                                                               INCLUDE name,x1,y1,x2,y2
       they would be used to construct a process display in use at a           INTERSECT co10r,lab1e1,labe12
       typical plant is presented.
                                                                               LINE co10r,x1,y1,x2,y2,t,m

                                                                               NAME display name,    (description)
       COMMAND STRUCTURE:
                                                                               PLOT STATUS
       The commands have a uniformity in arguments as far as possible.         PLOT TREND
       For example, every command used in a display starts in the same
       way:                                                                    PLOT DATA
                line label (a number, optional)                                PLOT DEV
                command
                color                                                          PUMP co10r,x1,y1,s,391
                lower left x-position
                lower left y-position                                          ROTATE a

       Some commands,   such as WINDOW or PLOT, cannot have a uniform          TANK co10r,x1,y1,x2,y2,t
       structure since those commands are not display element commands,
       but could be thought of as "format" commands.                           TEXT co1or,x1,y1,s,this is the displayed text

                                                                               TRACE on/off
                                                                               VALUE co10r,x1,y1,s,249,w.d
                                                                    PAGE 11                                                                       PAGE 12

             VALVE color,xl,yl,s,27                                            date and time for the values displayed.       The time would be
                                                                               updated,   along with any values displayed, at the same time
             WINDOW name,xl,yl,x2,y2                                           interval as value updates.    (It may be necessary to place the
                                                                               date,  time and display ID in some fixed position on the screen.
        where (xl,yl) is the lower left hand coordinate of a line, the         For purposes of generality, the ability to place this system data
        first letter of text, a value, or some process symbol such as a        on a screen should exist.)
        tank. This is typical graphics representation, even back in 1964
        on the old Calcomp incremental plotters.
        In all instances,   "x" represents a position on the horizontal        DATA PLOT OPTION SUMMARY:
        axis and "y" represents a position on the vertical axis.
        The position (x2,y2) would be the end point for a line,      or the    There are several options which       are valid     only when a    plot is
        upper right corner of a rectangular area.                              requested. These are:
        Any argument which begins with the letter "L" is a line lable,          INTEGRATE option
        denoted as "labell",   etc. in the above summary.    Line labels
        begin in column 1 of the command and are merely numbers.  We can        PROJECT option
        differentiate a line label from a command since all commands
        start with a letter, and the line label is a number.                   The INTEGRATE     has an   effect   only   on one   dependent     variable
                                                                               (y-value) .
        The (description)   option in   the NAME command   is for   the menu
        display.                                                               The PROJECT option is used only       with a time axis.      An
                                                                               extrapolation into the future can be specified with this option
.....   The parameter "a" in the ROTATE command speci fies the angle, in       on the TIME command in a PLOT 



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