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502A(Model502A)


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CONTENTS                                                                                           MODEL 502A




                                                             CONTENTS



           section                                                                           Page

           SPECIFICATIONS _______-______---___---------------------------------                    iv

           1.   GENERALDESCRIPTION ---------------_--__------------------------                     1
           2.   OpE~TION _____----__-------_---------____----______________---                      3

           3.   CIRCUIT DESCRIPTION ------------------__-------_---------------                     ,
           4.    SERVICING ___------_-------------_---__-----------------------_                    9
           5.    C&IBuTION            ____---___------_-_---------------------------------         12
           6.    REPLACEABLEPARTS -___------_-----____I___________________---                      15

           $,cHEmT'C     ____________________--------------------------------------                21




                                                                  PRINTED PEB 75                                  0275
MODEL 502A                                                                                                                     ILLUSTRATIONS




                                                     ILLUSTRATIONS




       Fig.        No.                                                         Title                                             Page


               1         Model     50&j   ),filli&met,ar             _______------_____-----------------                           1
               2         Front     Panel Controls             and Terminals -------------------------                              2
               3         Four-Terminal           Input       Connections ---------------------------                               3
               4         Circuit     For Blocking              Capacitors           Across          Samples -------------          6
               5         Correct     Waveform at Grid of Tube V102 (Pin 4) -------------                                          10
               6         Correct     Waveform at Plate of Tube V102 (Pin 1) ------------                                          10
               7         Correct     Waveform at Grid of Tube VlO3 (Pin 4) --------------                                         11
               0         Correct     Waveform at Plate of Tube V103 (Pin 1) -------------                                         11
               9         Correct     Waveform at Grid of Tube V104 (Pin 4) --------------                                         11
              10         Correct     Waveform at Plate                 of Tube VlO4 (Pin 1) -------------                         11
              11         Correct     Waveform at Grid of Tube V105 (Pin 4) --------------                                         11
              12         Correct     Waveform at Plate                 of Tube V105 (Pin 1) -------------                         11
              13         Correct     Waveform at Junctions                     of Diodes DlOl and D102 ------                     11
              14         Symmetrical        Square Wave with                 Potentiometer                 R159 Adjusted----      13
              15         Component Layout,                 Printed     Circuit          Board ------------------                  14




0275                                                                                                                                     iii
                                                                                              ~._ ,_..
                                                                                                    ---

SPECIFICATIONS                                                                                       MODEL 502A




                                SPECIFICATIONS


                                       Applied                VOltage          Mextmum
                                       C",re"t.                D,OD.           Dtsstlmtion
                     RANGE           "lllllCWllpA*           mlcro;dlta        I" sa'nlpte,
                      Ohms                  rnls               ml8             microwatts
                       0,001            14                       14             0.2
                        0.003         14                         42            0.6
                        0.01          14                        144            2.00
                        0.03           4.7                      144            0.66
                        0.1            1.4                      144            0.2
                        0.3              47                     144            0.066
                         1.0           0.14                     144            0.02
                        3.0            0.28                     850            0.24
                       10              0.065                    850            0.072
                       30              0.028                    850            0.024
                      100              0.0085                   650            0.0072
                      300              0.0026                   850            0.0024
                    ,000               0.00086                  850            0.00072

                 R,BE TME       (10% to 90%)      1 second    on a,, ranges,

                 ACCURACY:
                   Normal Mode: 13% of full scale on lOOO-ohm to 0.003.ohm
                   ranges: 15% of full scale on 0.001.ohm rangs.
                   Note: Less than 2% error is added in measuring samples with a
                   series reactance of 4% 0, sample resistance.
                   Voltage Limited Mode: Degraded from Normal mode by 2.10%;
                   atter an on-scale reading is obtained. the unit may be safely
                   switched to the Normal mode for a more accurate reading.

                 SAFETY:
                   Normal Mode: Maximum voltage across sample. 1.4 volts.
                   Maximum power dissipation due to improper range setting, 3
                   milliwatts. Maximum power dissipation due to component failure                                 f
                   and improper range setting, 6 milliwatts.
                   Voltage Llmlted Mode: Maximum volfage applied across sam-
                   ple, 25 millivolts peak to peak. Maximum power dissipation due
                   to improper range setting. 65 microwatts.                                                      i
                 ZERO DRIFT: None.
                 WARM-UP TIME: 30 seconds.
                 tNPUT ZERO: Lever switch prevents OH-scale meter indications
                   white changing samples.
                 REPEATABILITY: Within 2%.
                 CONNECTOR&          Test Leads: Amphenol SO-PC2F
                 POWER: Battery Complement:         Four Et46 (8.4V): two RM40lR
                   (1.34 V). two RM42R (1.34V); 360 hour* minimum life.
                 DIMENSIONS; WEIGHT: 10 in. high x 6% in. wide x 6% in. deep
                   (265 x 170 x 170 mm,; net Wsight, 9 pounds (3.9 kg).
                 ACCEBBORlEB         SUPPLIED: Model 5022 Current and Voltage
                   Leads: one set alligator clips: one set Miniprod adapters; mating
                   COnneCtorS.




 iv                                                                                                       0275
UODEL 502A                                                                        GEXERAL DESCRIPTION




                  SECTION          1.       GENERAL           DESCRIPTION


l-l.   GDJERAL.

   a. The Keithley  Model 502A is a battery-operated  milliohmmeter   with 13 ranges from
0.001 ohm full scale to 1000 ohms. Minimum detectable      resistance is 30 micro-ohms.
Accuracy is 23% of full scale on all ranges eqcept the O.OOl-ohm range, where it is ?5%
of full scale.

   b. The Miliiohmmeter     uses a 4-terminal     ammeter-voltmeter    technique to eliminate    errors
due to lead and contact resistance.         A 94-crps square wave current is applied through one
pair of terminals.      The resulting   voltage drop Eacross the sample is measured through the
other pair.    A relatively   high-impedance    rectifier-type    voltmeter   measures the voltage.

  c. Using a square wave test current eliminates     zero drift and minimizes errors caused
by thermal emf's.   Also, the Model 51)2A can measure ac*oss a sample upon which a biasing
dc current is superimposed without  affecting  the accuracy of the reading.




FIGURE 1. Keithley   Instruments  Model 502A MilLiohmmeter.          Furnished   acces6orles   are
shown inside the carrying   case.
GENERALDESCRIPTION                                                                  MODEL 502A




        Mechanical
        Meter Zero



           CORREITI                                                    Power
            output
            (J102)                                                   .&itch
                                                                       (5103)
                                                                       Range
                                                                     ' Switch
                                                                       (5102)
          VOLTAGE                                                     OPERATE-ZERO
            Inout-                                                   'Switch (Slot)




FIGURE 2. Model 502A Front Panel Controls and Terminals.   Circuit   designations   refer
to Replaceable Parts List and schematic diagram.




                                                                                            0275
       MODEL 502A                                                                                   OPERATION



                                    SECTION        2.          OPERATION


       2-l.    FRONT PANEL CONTROLSAND TERMINALS (See Figure        2.)

          a. Power Switch.     The Power Switch has three positions:    in OFF, the Model 502A power
       supply is disconnected.     In VOLTAGE LIMITED, the maximum open-circuit   voltage across the
       sample never exceeds 25 millivolts.     This mode is used to initially   determine the magni-
       tude of the resistance.     In NORMALposition,   the Model 502A operates as an accurate milli-
       ohmmeter.

          b. OPERATE-ZEROSwitch.    The OPERATE-ZEROSwitch is a 2-position         toggle switch.    When
       the Switch is in the OPERATEposition,     the Millioharneter     operates to measure resistances.
       Putting the Switch in ZERO position   shorts the voltage input and allows connecting         a sam-
       ple to the input receptacles  without overloading      the instrument.

          C. Range Switch.  The Range Switch has 13 overlapping range positions              from .OOl ohm
       full scale to 1000 ohms. A CAL position  is used to check the instrument              for a meter de-
       flection  of 7.

         d. CALIBRATE Control.       The CALIBRATE Control is a potentiometer  immediately beneath the
       Range Switch. It adjusts      the meter deflection  to 7 when the Range Switch is set to CAL.

          e. CURRENTand VOLTAGE Receptacles.    Two microphone-type receptacles             are used for the
    ~: Model 5022 Test Leads.  Either lead may be used in either receptacle.               A diagram shows
       the lead hookups for measuring a sample.

       2-2.    INPUT CONNECTIONS.

         a.    Measuring   samples less than 3 ohms.

T           1. Connect the Model 5022 Test Leads                                 Current
         to the VOLTAGE and CURRENTReceptacles.
         Connect same color alligator  clips to the
A        same side of the resistance  sample.                             -f%-
                                                                                 Voltage
             2. Connect the voltage leads across                                  Leads
         that part of the sample which will be mea-
         sured.   The Model 502A measures the resis-
         tance only between the two ooints to which
         the voltage leads are connecred.    Connect           FIGURE 3. Model 502A Four-Terminal    Input
         the current leads to the sample outside               Connections.   Make sure current leads are
         the voltage leads.   Make sure current                outside voltage leads and like color clipa
         flows through the entire portion of the               are on each end of the sample.
         sample to be measured.

                                                        NOTE

              Do not connect the voltage leads to the current leads when measuring resistances
              less than 3 ohms. In this connection,   the clip resistance and the clip-to-sample
              contact resistance are significant  enough to increase the reading.
OPERATION                                                                                        MODEL 502A



  b. Measuring samples 3 ohms and more: The clip-contact        resistance    is not significant
when using the 3-ohm and greater ranges.   Connect the voltage leads to the current           leads.
Then connect the current  leads to the sample.   The four-terminal      methods, given above,
may be used for these ranges, but the two-terminal   method is faster for repeated testing.

2-3.      OPERATING PROCEDURES.

  a. use the voltage limited operating mode, which greatly    limits the applied voltage,
to determine the magnitude of the resistance.   Then switch to the normal mode for more
accurate measurements without changing the applied voltage or power dissipation.

  b. Turn the Power Switch to the VOLTAGELIMITED position.                     Set the OPERATE-ZEROSwitch
to ZERO. Wait 30 seconds for the Milliohmmeter to warm up.

    c.    Connect the leads to the sample as described          in paragraph      2-Z..

   d. Set the OPERATE-ZEROSwitch to ZERO when connecting the leads to the sample. When
the switch is at ZERO, the voltage input is shorted, and the Milliohmmeter   can not be
overloaded.   An accidental  overload will not damage the Model 502A. However, it will take
approximately  30 seconds for the amplifier   to recover.  Set the OPERATE-ZEROSwitch to
OPERATE. Start at the highest ranges of the Range Switch and turn to the most sensitive
range for an on-scale reading.     Turn the Power Switch to NORMAL. Take the readings direct-
ly from the meter.

   e. The Model 502A has a convenient calihration~check.    Set the Range Switch to CAL and
the OPERATE-ZEROSwitch to OPERATE. The Milliohmmeter     should read withu  one minor
division   of 7. If necessary, adjust the CALIBRATE Control on the front panel to a meter
deflection   of 7. If the control will not make the adjustment,  check the batteries  within
the instrument.
                                                      NOTE
         Before   storing   the Milliohmmeter   for   a long time,   remove all     batteries.

2-4.      ZERO OFFSET.
                                                                                                              i
  a. The Model 502A has a zero offset.      The zero offset is characteristic   of any ac volt-
meter that uses rectifying  diodes to detect the signal.     If there is a zero applied signal
and noise or another unwanted signal is present,    the diodes will rectify   the unwanted sig-
nal and the meter will see a net ac signal.     This is the zero offset.

   b. The zero offset will not be added to the signal being measured.      If there is more
than one signal present,  the Model 502A will read the larger of the two signals.       The
smaller signal will be averaged out.    That is, if a signal is applied whose peak value is
larger than the peak value of the unwanted signal,   the diodes will rectify    this signal and
the unwanted component will ride on top of the applied signal and be averaged out.        There-
fore, the Model 502A will read within specifications    if the value of the signal being
measured is greater than the zero offset being observed.

2-5.      60-CPS INTERFERENCE.

   a. On the l-ohm and lower ranges, the Model 502A is sensitive    in the microvolt region
and its pass band includes 60 cps. A voltage lead Loop which encloses a 60-cps magnetic
field may cause a meter deflection.   Avoid such Loop:;. Also be careful   to avoid electro-
static  pick-up, although it is not serious at the impedances involved.

4                                                                                                     0275
MODEL 502A                                                                                         OPERATIQW




I          Range,
            ohms

           0.001
                                          Maximum Series
                                           Inductance,
                                           millihenries

                                                   .00006
                                                                                Maximum Shunt
                                                                                Capacitance,
                                                                                 microfarads

                                                                                 over    1000
           0.003                                   .0002                         over    1000
           0.01                                    .0006                         over    1000
           0.03                                    .002                          over    1000

           0.01                                    .006                                 700
           0.3                                     .02                                  225
           1.0                                     .06                                   70
           3.0                                     .2                                    22.5

          10                                       .6                                     7
          30                                   2                                          2.25
         100                                   6                                             7
         300                                  20                                            :225


TABLE 1. Maximum Capacitance       and Inductance Allowed by Range. Capacitances    and Fnduc-
tances in the sample or input      circuit  below the Listed amount will not degrade the Model
502A.


   b. To test for pick-up,     remove the current leads when the voltage Leads are connected
to the sample.    If no reading appears, there is.no pick-up.            If a reading appears, reduce
pick-up by rotating   the instrument      for minimum deflection.       Even if pick-up is present,
however, the Milliohmmeter     will still     read within specifications       above any residual  read-
ing.   For example, if-tbe'Mode1    502A reads 0.002 ohm due to stray fields with the voltage
leads shorted, a 0.003-ohm resistance        being tested will still       read 0.003 ohm. This is
because the dc Level of the rectified        signal will be greater than the peek-to-peak         value
of the 60-cps signal.     In this case, the 60-cps signal will be superimposed on the test
signal and it will not be rectified.

2-6.   INDUCTANCEAND CAPACITANCE.

   a. The Model 502A measures resistance       using 94-cps current through the sample.         using
the ac current means inductive     end capacitive    components in the sample or in the input
circuit   will cause some wave form distortion      and erroneous readings.      The error normally
encountered in a measurement is small and within the Model 502A specifications.               For in-
stance, at 94-cps series inductive     impedance less than 4% of the resistance         of the sampie
causes the reading to be Less than 2% high.         Shunt capacitive   admittance less than 4%
of the conductance causes the reading to be less than 2% low. Table 1 Lists maximum
capacitance    and inductance values to maintain specified      accuracy.

2-7.   SUPER-IMPOSEDCURRENTSAND VOLTAGES.
   a. The Model 502A measures the voltage acroe.s a sample through which a known current
flows.  The meter is calibrated  to reed the voltage in ohms. Additional    currents through
the sample may change the voltage reading and distort  the resistance  readings.




0275                                                                                                     5
OPERATION                                                                           MODEL 502A



   b. Because the Milliohmeter   uses an ac current in its testing,    large amounts of dc
current in a sample do not affect the reading.     In the milliohm ranges, SO amperes dc
through a sample will not cause error.   HOW`3ll?l-, even 0.01~ampere ac current whose freq-
uency is within the Model 502A pass band will cause serious errors.

  c. If a voltage greater than 0.05 volt dc is across the sample, use blocking capacitors
in series with the current and voltage leads,     Refer to Figure 4. On the voltage leads
use a lOOO-microfarad   capacitor which has a voltage rating sufficient    to handlcthe dc
sample voltage.    Table 2 lists values for the capacitor   on the current leads.
                                                                                               .
                                                  Range,       R,         C           Added
                                                   ohms      ohms   Microfarads       Error

                                                    0.1      100        1000            -1%
                                      Model         0.03      47        1000            -3%
                                       502A         0.01      10        4000            -6%
                                 cl                 0.003     10        4000            -6%
                                                    0.001     10        4000            -6%
                                        urrent
                                                 TABLE 2. Component Values For DC Voltage
                                                 Across Sample. The values are for the com-
                 3: 1000                         ponents in Figure 4. The added error is
                                                 error caused by the additional voltage
                                                 across the sample,
                       Y "
                         Black
         Leads           Leads




FIGURE 4. Circuit   For Blocking Capacitors
Across Sample. Use this circuit    if more
than 0.05 volt dc appears across the sample.
use resistor  R to provide a dc return path
for the output transistor,   4104. Refer to
Table 2 for values of R and C.




6                                                                                         0275
    MODEL 502A                                                                       CIRCUIT DESCRIPTION



                          SECTION         3.     CIRCUIT         DESCRIPTION


    3-l.   GBBBRAL.

       a. The Keithley    Model 502A Milliohrmseter   consists of a 94-cps constant current source
    combined with an ultra-sensitive      ac vacuum tube voltmeter.   Using ac techniques eliminates
.   zero drift,  and large negative feedback maintains factory      calibration.   Since both the
    current source impedance and the VTVM input impedance are high, connector and lead resis-
    tances are insignificant.

       b. The current source consists     of a pair of transistors   connected     as a multivibrator.
    An output transistor     operates as a switch and places the full battery       voltage in series
    with the resistor    which determines the test current for each range.

      c. The voltmeter  consists     of an input transformer   with a 6O:l step-up ratio,    a 5-stage
    subminiature tube amplifier,     and an indicating   meter in an overall  feedback loop.

    3-2.   CURRENTSOURCE.

       a. A multivibrator,      made of transistors      QlOl and Q102, generates the 94-cps square wave
    current.   Potentiometer     R159 adjusts the square wave syeanetry.        Transistors   Q103 and Q104
    are power amplifiers     for the ac current.       Transistor    QlO4 acts as a 94-cps switch, connect-
    ing and disconnecting     battery  BT107 across the sample and the seri'es resistors,         R134 and
    R145 through R154, selected with the Range Switch.              Because the output peak voltage is
    more than 95% of the battery voltage,         transistor    parameter changes have little    affect on
    the square wave amplitude.
       b. Battery BT108 supplies a negative      bias current through resistor   R162 to the output
    transistor,  Ql04, to insure good cut-off     characteristics  at high ambient temperature.
       c. When the Power Switch is in VOLTAGE LIMITBD position,      internal    resistors   R133 and
    R135 through R144 are shunted across the sample.    The resistor     values are chosen so that
    the maximum voltage drop due to current from the multivibrator       is limited     to 25 milli-
    volts,  even with an improper setting  of the Range Switch.

    3-3.   AC VOLTMETER.

       a. The input signal    to the ac amplifier   is matched to the vacuum tube input by an in-
    put transformer, TlOl,    on the more sensitive   ranges.  Above the l-ohm ranges, the trans-
    former is not used.

      b. The input voltage is compared to the feedback          voltage through resistors    RlOl and
    R102 into the grid of tube VlOl.       Tubes VlOl through    V105 amplify the signal.     The
    output voltage is~full-wave  rectified     by diodes DlOl    and D102 to supply indicating
    meter current.   The current flows through resistors        R130 to R132 to supply feedback volt-
    age to the first  stage.

       c. Potentiometer    R125 is used to calibrate     the ranges which do not use transformer       in-
    put; potentiometer    R129 is used for calibrating      the ranges which use the transformer     input.

      d. When the Range Switch, 5102, is set on CAL, the Model 502A is placed on its lOOO-
    ohm range. A 700-ohm, 1% resistor,  R163, is connected into the test position and the


    0275                                                                                                 7
CIRCUIT DESCRIPTION                                                                   MODEL 502A



external voltage and current    leads are disconnected.  The CALIBRATE potentiometer,    Rl25,
then can be used to adjust for a reading of 7 on t'le meter.    Since the current drain is
essentially   the same on all ranges, a reading less than normal usually indicates    faulty
batteries.




                                                                                           0275
     MODEL 502A                                                                                                        SERVICING



                                         SECTION         4.            SERVICING


     4-1.  GENERAL. Section             4 contains the maintenance and troubleshooting  procedures for the
     Model 502A Milliohmmeter.             It is recommended that these procedures be followed as closely
     as possible to maintain            the accuracy of the instrument.

     G-2.       SERVICING SCHEDULE.

        a. The Model 502A requires no periodic       maintenance beyond the normal cars required of
     high-quality    electronic   equipment.  No part should need replacement under ordinary use
     except batteries      and, occasionally, tubes.

          b.    Recommended recalibration        once a year;    refer         to Section   5.

     4-3.   PARTS REPLACEMENT. The Replaceable Parts List in Section 6 describes   the electrical
     components of the Milliohmmeter.    Replace components only as necessary.  Use only reliable
     replacements which meet the specifications.

                                                                NOTE

               Before replacing   any vacuum tube, remove batteries BTlOl and BTl02.
               The plate supplies are always on and damage to other tubes can result                            by shorting
               tube leads together.

     4-4.       BATTERY REPLACEMENT.

        a. To reach the batteries,  remove the four               screws at the rear of the Model 502A. Slide
     the instrument out of the case. All batteries                 are in holders at the top of the instru-
     ment.
..      b. Battery BT107, which supplies the current generator,    and battery BTl06, which
     supplies the vacuum tube filaments,  should have a useful life of about 460 hours.     If the
     Milliohmmeter is used continuously  on the three most sensitive   ranges, the life of BT107
     may shorten to 360 hours.

       c. Battery BTlOl,             which supplies the plate potential             to the output      tube,     V105, has
     about twice the life            of batteries  BT106 and BT107.

          d.    Batteries   BT102 to BT104, the plate         supply     for     the amplifier,     the bias battery


     I                  Instrument                                                          use




     I
     Keithley  Instruments Model 153 Microvolt-                                   Check circuit      voltages
     Ammeter, 100 megohm minimum input resistance,
     5% accuracy

     Tektronix  Type 504 Oscilloscope,            10 megohm                       Check wave forms
     minimum input resistance
         TABLE 3. Equipment Recqmmended for Model 502A Troubleshooting.                           Use these     instruments
         or their equivalents.

     0275                                                                                                                     9
sFXJICING                                                                                            MODEL 502A



BTl05,and   BTl08,   the negative   bias   for   output   transistor   Q104, should   last   about    two years.

                                                    NOTE

       To insure good battery    operation,  it is a good practice to change all batteries
       whenever one is replaced.      This makes sure all are in peak operating  condition.
                                                                                                                    P
4-5.    TROUBLESHOOTING.                                                                                            I,
                                                                                                                    /
   a. The procedures which follow are for repairing     troubles which might occur in the
Model 502A. Use these procedures and use only specified        replacement parts.    Table 3 lists
equipment recommended for troubleshooting.     If the trouble cannot be readily      located or
repaired, Keithley  Instruments,  Inc., or its representative      can service the instrument.

   b. Find the difficulty     through a circuit-by-circuit       check, such as given in paragraph
4-6.   Refer to the circuit    desctiption   in Section 3 to find the more critical      components
and to determine their function       in the circuit.      The Voltage Chart, 12256C, lists voltages
for the tubes and transistors.        The complete circuit     schematic diagram, 18346E, is found
at the back of the Manual.

4-6.    PROCEDURES GUIDE TROUBLESHOOTING.
                 TO

  a. If the instrument      will not operate,       check the batteries.      If   they are all      found
satihsctory , continue     to check.

   b. Check the current wave form at the CURRENTReceptacle,     5102. This should be a 94-
cps square wave with about 1.3-volt   amplitude (See Figure 14). Use the 3-ohm range to a-
void oscilloscope  loading.   If the wave form is not correct,  check the generator  circuit
stage-by-stage.   Refer to the Voltage Chart, 12256C, to check the four transistors.

       Check the voltage amplifier.     Check operating    potentials   with those given in the
Voy;age Chart, 12256C. When operating      points are all correct,      check the amplifier      stage
by stage for amplification.     Note that tube V105, used to supply meter current,            has a
voltage gain of only about one. The voltage required at the junction             of capacitor    Cl15
and diodes DlOl and DlU2 for full-scale     meter deflection      is approximately   0.75 volt rms.

   d. Figures 5 through 13 show the wave forms found at various points within a properly
functioning   Milliohmmeter.  Check these points in the order in which they appear in the
figures.    Set the Model 502A Power Switch to NORMAL, the Range Switch to CAL, and the




FIGURE 5. Correct     Waveform at Grid of                 FIGURE 6. Correct Waveform at Plate of
Tube V102 (Pin 4).     Vertical  sensitivity              Tube ~102 (Pin 1). Vertical    sensitivity
is 1 millivolt/cm;    horizontal  sweep is                is 5 millivolts/cm; horizontal   sweep is
5 milliseconds/cm.                                        5 milliseconds/cm.



10                                                                                                           0275
        MODEL 502A




!       FIGDRE 7. Correct      Waveform at Grid of        FIGURE 8. Correct Waveform at Plate of
        Tube V103 (Pin 4).      Vertical   sensitivity    Tube V103 (Pin 1). Vertical     sensitivity
        is 5 millivolts/cm;     horizontal   sweep is     is 50 millivolts/cm; horizontal    sweep is
        5 milliseconds/cm.                                5 milliseconds/cm.




        FIGIJRF 9. Correct     Waveform at Grid of        FIGURE 10. Correct Waveform at Plate of
        Tube V104 (Pin 4).      Vertical    sensitivity   Tube V104 (Pin 1). Vertical   sensitivity
        is 50 millivolts/cm;     horizontal    sweep is   is 1 volt/cm; horizontal  sweep is 5 milli-
        5 milliseconds/cm.                                seconds/cm.




        FIGURE 11. Correct Waveform at Grid of            FIGURE 12. Correct Waveform at Plate of
        Tube V105 (Pin 4).      Vertical   sensitivity
                                                          Tube V105 (Pin 1). Vertical    sensitivity
        is 0.5 volt/cm;    horizontal    sweep is         is 5 volts/cm; horizontal   sweep is 5 milli-
        5 milliseconds/cm.                                seconds/cm.




                                                          FIGURE 13 (left),      Correct Waveform at
                                                          Junctions    of Diodes DlOl and D102. Verti-
                                                          cal sensitivity     is 1 volt/cm; horizontal
                                                          sweep is 5 milliseconds/cm.




         0275                                                                                        11
    .
 CALIBRATION                                                                                         MODEL 502A



                                SECTION          5.       CALIBRATION


 5-1.    GENERAL.

       The following    procedures are recommended for calibrating  and adjusting   the Model
 50%    Use the equipment recommended in Table 4. If proper facilities       are not available
 or if difficulty    is encountered,  contact Keithley Instruments, Inc., or its representa-
 tive to arrange for factory calibration.

    b. Calibration is done in three steps:  the ac test current is calibrated,                      and then
 the Model 502A is adjusted on its high and low resistance  ranges.

    c. If the Model 502A is not within          specifications      after    the calibration,   follow the
 troubleshooting procedures or contact          Keithley     Instruments,      Inc., or its nearest repre-
 sentative.

 5-2.    CALIBRATION SCHEDULE. Calibrate   the Model 502A every 12 months.    This is necessary
 to compensate for any value changes in the circuit.     Use the front panel calibration     test,
 described in Section 2, as often as desired.     If the test shows a discrepancy    greater than
 one division   on the meter scale, perform the complete calibration.

                                                      NOTE
        Make the calibrations    in the order     of paragraphs      5-3 and 5-4.

 5-3.    CURRENTFREQUENCY
                        AND SYMMETRY
                                   ADJUSTMENTS.

    a. Set the Model 502A Range Switch to 3 ohms. Connect the Type 504 Oscilloscope      to
 the Model 502A CURRENTReceptacle.      Connect the Model 200CD Oscillator output to the
 horizontal  input of the Oscilloscope.    Set the Oscillator for a 94-cps output.

   b. Set the Model 502A Power Switch to NORMALand the.OPERATE-ZERO Switch to OPERATE.
 Monitor the Milliohmmeter frequency and compare it to the Oscillator's.     Frequency should
 be 94 cps fl cps. To increase the Model 502A frequency,    decrease the resistance   values
 of R158 and R160.               To decrease the frequency,  increase the resistance   values
 of R158 and R160.



                Instrument                                                      use

 Hewlett-Packard    Model ZOOCDOscillator                       Comparison    for current     frequency

ITektronix   Type 504 Oscilloscope                              Check Current     Wave Form




IResistance standards,  0.001 to 30 ohms in
 lx and 3x steps, absolute accuracy 0.1%                        Standard    to check ranges
 Resistance standards,   100 to 1000 ohms in
 loo-ohm sews. absolute accuracy. 0.1%                                                                         I
 TABLE 4. Equipment Recommended for Model 502A Calibration.                   Use these instruments       or
 their equivalents.
MODEL 502A                                                                                                 CALIBRATION


                                                   Circuit                  Fig.                           Refer to
       Control                                     Desig.                   Ref.                           Paragraph

 Resistance Calibration                            R125                          15                           5-4
 Low resistance  calibration                       R129                          15                           5-4
 Current symmetry adjustment                       R159                          15                           5-3
TABLE 5. Model 502A Calibration    Controls.  The Table lists    internal    and front panel
controls used to calibrate   the Model 502A, the figure picturing      the location   anh the para-
graph describing the adjustment.


  c. Check the square wave symmetry on the
Oscilloscope.  The wave should be approximate-
ly 1.3 volts peak-to-peak.     Adjust potentio-
meter Rl59,                if necessary,  so the
wave form resembles that shown in Figure 14.

                       NOTE

         Use the 3-ohm range to check wave
         form symmetry.   Using higher ranges                 FIGURE 14. Symmetrical Square Wave with
         will tend to lower the wave ampli-                   Potentiometer    R159 Adjusted.     Vertical
         tude due to the series resistance                    sensitivity    is 1 volt/cm;   horizontal    sweep
         of the range resistor  and the Oscillo-              is 5 milliseconds/cm.
         scope input impedance.

5-4.      RANGE CALIBRATION.

  a.      Set the Model 502A controls     as follows:

                       Power'Switch                              NORMAL
                       OPERATE-ZEROSwitch                        OPERATE
                       Range Switch                              CAL

Let the Milliohnrmeter       warm up 30 seconds.

  b. Adjust      the front    panel CALIBRATE Control,           RL25, to exactly       7 on the upper meter
scale.
        Check meter tracking for the high resistance ranges.                       Connect the Model 5022 Current
ani*Voltage   Leads to the Model 502A. Set the Range Switch                      to 1K. Use Resistance Standards
100 to 1000 ohms in loo-ohm steps to check meter tracking.                         The Model 502A should read'the
values within *30 ohms.

   d. Check the 1000 to 3-ohm ranges for            full-scale       readings.        Accuracy   should    be i3% of
full scale.

   e. Set the Model 502A Range Switch to 1 ohm. Connect the Model 5022 Leads to l-ohm
resistance  standard.  Make sure connection is properly made (paragraph 2-2). Model 502A
should read full scale C3%. Adjust LO OHM CAL potentiometer,   R129,            if nec-
essary, for full-scale  deflection

  f.      Check the 1 through    .003-ohm ranges     for     full-scale    readings.       Accuracy       should be


0275                                                                                                                  13
CALIBRATION                                                                                   MODEL 502A



f3% of full scale.     Check .OOl-ohm range for accuracy &5% of full         scale.   If   necessary,
adjust potentiometer    R129 to split the error on the low ranges.

  8. Set the Power Switch to LIMITED. Recheck all          the ranges for full-scale readings.
Expect an additional  error of from 2 to 10% in this       operating mode. The amount of error
varies with test cable resistance.




                       FIGURE 15.   Component Layout,   Printed   Circuit   Board.
MODEL 502A                                                                                          REPLACEABLEPARTS



                      SECTION               6.        REPLACEABLE                    PARTS


6-1,      REPUCFABLE PARTS LIST. The Replaceable Parts List describes the components of the
Model 502A and its accessories.        The List gives the circuit      designation,  the part des-
cription,    a suggested manufacturer,    the manufacturer's    part number and the Keithley    Part
Number. The last column lists the figure picturing           the part.     The name and address of the
manufacturers    listed,in the "Mfg. Code" column are contained in Table 7.


6-2.       HOWTO ORDERPARTS.

   a. For parts orders, include the instrument's        model and serial number, the Keithley
Part Number, the circuit  designation     and a description   of the part.    All structural
parts and those parts coded for Keithley      manufacture (80164) rrmst be ordered from Keithley
Instruments,  Inc. 01 its representative.      In ordering a part not listed      in the Replaceable
parts List, completely describe the part, its function        and its location.

  b. Order parts through your nearest               Keithley     distributor   or the Sales Service         Depart-
ment, Keithley Instruments, Inc.



    =mP            ampere                                        nil.   No.         Military      Type Number
                                                                 MY                 Mylar
    Comp           Composition
                                                                 n                  ohm
    Deb           Deposited        Carbon
                                                                 PM                 Paper, metallized
    ETB            Electrolytic,       tubular                   Poly               Polystyrene
                                                                 P                  pica (10-12)
    f              farad
                                                                 P                  micro      (10m6)
    k             kilo     (103)
                                                                 V                  volt
    M or meg      megs (106) or megohms                          Var                Variable
    m             milli  (10s3)
    Mfg.          Manufacturer                                   W                  watt
    MtF           Metal Film                                     ww                 Wirewound
                                                                 War                Wirewound Variable
c                                                                                                                      .
                                    TABLE 6.     Abbreviations       and Symbols.




0275                                                                                                                  15
REPLACEABLE PARTS                                                                                   MODEL 502A



                                   MODEL 502A REPLACFABLEPARTS LIST
              (Refer~to        Schematic Diagram 18346E for circuit designations.)

                                                  BATTERIES

Circuit                                     Mfg.               Mfg.              Keithley               Fig.
Desig.           Description                Code               Pert No.          Part No.               Ref.
BTlOl            a.4 " mercury              10608              El46              aA-9     BH-6
BT102            8.4 v mercury              10608              El46              BA-9     Battery         -
BT103            8.4 v mercury              10608              El46              BA-9     Holder          -
BT104            8.4 v mercury              10608              El46              BA-9
BT105            1.34 v mercury             10608              E401              BA-8

BT106            1.3 v mercury              37942              RM42R             BA-10
BT107            1.3 " mercury              37942              RM42R             BA-10
BT108            1.34 v mercury             10608              E401              BA-8
                 Battery Clip                                                    14749A
                                                CAPACITORS

Circuit                                               Mfg.         Mfg.           Keithley              Fig.
Desig.     Value               Rating      'BP=       Code         Part No.       Part No.              Ref.

Cl01       0.1 pf              50 "        MY         a4411       601PE           C41-.lM                15
Cl02       2.2 uf              50 v        ETB        05397       J2R2J50S        Cl&g-2.2M              15
Cl03       .22 llf             50 v        YT         a4411       601PE           C41-.22M               15
Cl04       .0082 uf            100 v       MY         a4411       633lW100        C38-.0082M             15
Cl05       .0022 pf            loo "       Poly       13934       E3FR-222-1-C    Cl52-.0022M            15

Cl06       50 uf               50 v        ETB        37942       TC39           C39-50M                 15
Cl07       2.2 uf              50 "        ETB        05397       J2RZJ50S       Cl49-2.2M               15
Cl08       270 pf              500 v       Mica       84171       DM15-271J      C21-270P                15'.
Cl09       .OOl wf             100 v       Mica       a4171       DM15-1025      C21-.OOlM               15
Cl10       50 pf               50 "        ETB        37942       TC39           C39-50M                 15
Cl11       .22   pf            50 v        MY         a4411       601PE          C41-.22M                15
Cl12       2.2   pf            50 v        ETB        05397       52R2550S       C149-2.2M               15
Cl13       .22   pf            50 v        w          a4411       601P~          C41-.22M                15
Cl14       820   pf            300 v       Mica       a4171       DM15-821K      c21-82OP                15
Cl15       100   pf            500 "       Mica       84171       DM15-1OlJ      c21-100P                15
Cl16       2.2 pf              50 v        ETB        05397       J2R2J50S       Cl49-2.2M               15
Cl17       0.1 nf              50 v        MY         84411       601PE          C41-.lM                 15
Cl18       820 pf              300 "       Mica       84171       DM15-821K      c21-82OP                15
Cl19       22 pf               500 v       Mica       a4171       DMl5-220J      c21-22P                 15
Cl20       1.0 pf              100 "       MY          13934       Type 3        c139-IM                 15

Cl21       0.1 (If             50 "        MY         a4411        601PE          C41-.lM                15
Cl22       1.0 uf              100 "       MY         13934        VP= 3          Cl39-l.M               15




                                                                                                         0275
16
MODEL 502A                                                                                                 REPLACEABLEPARTS



                                                             DIODES

Circuit                                                                    Mfg.                    Keithley           Fig.
Desig.            TYPO                                  Number             Code                    Part No.           Ref.
DlOl              Silicon                                lN645             01295                   RF-14               15
D102              Silicon                                lN645             01295                   RF-14               15

                                                       MISCELLANEOUSPARTS
Circuit                                                                                    Mfg.            Keithley   Fig.
Desig.                    Description                                                      Code            Part NO.   Ref.

.I101        Receptacle,  Microphone, VOLTAGE (Mfg. NO. 80-PC2F)                           02660           CS-32
J102         Receptacle,  Microphone, CURRENT(Mfg. No. 80-PC2F)                            02660           CS-32       ;
-em          Plug, Microphone, Mate of Jl and 52 (Mfg. No.                                 02660           cs-33
                8OMC2M)




Ml01         Meter                                                                         80164           ME-59       2
SlOl         Toggle switch,         OPERATE-ZERO(Mfg.               No. 3003-DL)           82389           SW-59       2

5102         Rotary       Switch   less components,              Range                     80164           SW-196       2


s103         Rotary       Switch   less components,              Power                     80164           SW-195       2


TlOl         Transformer                                                                   80164           TR-53

                                                           RESISTORS
                                                                                               L

Circuit                                                            Mfg.       Mfg.                 Keithley           Fig.
Desig.        Value                Rating                TYPO      Code       Part No.             Part No.           Ref.
RlOl          1l-Q                 l%, l/2        w      MtF       07716      CEC-lM-1%            Rll3-1M             15
R102          1MO                  l%, l/2        w      MtF       07716      CEC-lM-1%            Rll3-1M             15
R103          2.2 ml               l%, l/2        w      DCb       79727      CFE-15-2.2M          R12-2.2M            15
R104          10 Ia                lO%, l/2        w     Comp      01121      EB-106-10%           Rl-1OM              15
R105          22 wl                lO%, l/2        w     Comp      01121      EB-226-10%           Rl-22M              15
R106          100 kn               lO%,     l/2   w      Comp      01121      EB-104-10%           Rl-100K             15
R107          2.2 ml               lO%,     l/2   w      Comp      01121      EB-225-10%           Rl-2.2M             15
Rl08          2.2 l-i-l            lO%,     l/2   w      Comp      01121      EB-225-10%           Rl-2.2M             15
R109          10 m                 lo:,     l/2   w      Comp      01121      EB-106-10%           Rl-1OM              15
RllO          47 kn                lOk,     l/2   w      Comp      01121      EB-473-10%           Rl-47K              15
Rlll          22 m                 lO%, l/2 w            Comp      01121      EB-226-10%           Rl-22M              15
R112          100 kn               lO%, l/2 w            Comp      01121      EB-104-10%           Rl-100K             15
R113          2.2 is               lO%, l/2 w            Comp      01121      EB-225-10%           Rl-2.2M             15



0275                                                                                                                        17
REPLACEABLEPARTS                                                                              MODEL 502A



                                                RESISTORS (Cont'd)

Circuit                                                  Mfg.        Mfg.          Keithley        Fig.
Desig.    Value         Rating                   TYPO    Code        Part No.      Part No.        Ref.

R114       2.2    m     lO%,     l/2    w        camp    01121       EB-225-10%    Rl-2.2M          15
R115       10 Ia        lO%, l/2           w     Comp    01121       EB-106-10%    Rl-1OM           15

Rll6       22 I%>       lO%,     l/2    w        Comp    01121       EB-226-10%    Rl-22M           15
R117       100 kn       lO%,     l/2    w        Comp    01121       EB-104-10%    Rl-100K          15
Rl18       2.2    is    lO%,     l/2    w        camp    01121       EB-225-10%    Rl-2.2M          15
R119       2.2    l"n   lO%,     l/2    w        Comp    01121       EB-225-10%    Rl-2.2M          15
R120       10 l"n       lO%,     l/2    w        Comp    01121       EB-106-10%    Rl-1OM           15

R121      47 kn         lO%,     l/2    w        Comp    01121       EB-473-10%    Rl-47K           15
R122      10 w?         LO%,     l/2    w        Comp    01121       EB-106-10%    Rl-1OM           15
R123      47 kn         lO%,     l/Z    w        Comp    01121       EB-473-10%    Rl-47K           15
R124       2.2 m        lO%,     l/2    w        Comp    01121       EB-225-10%    Rl-2.2M          15
R125       20 kn        lO%,     5 w             wwvar   71450       AW-20Kn       RP34-20K         15

R126       65 kc]       l%, l/2         w        DCb     79727       CFE-15-65     Rl2-65K           15
R127       5 kn         l%, l/2         w        DCb     79727       CFE-15-5K     R12-SK            15
R128       5 kn         l%, l/2         w        DCb     79727       CFE-15-5K     R12-5K            15
R129       1 kn         lO%, 5         w         wwvar   71450       AW-1KO        RP3- 1K           15
RI30       95.3 0       l%,    112     w         MtF     07716       CEC-95.3-l%   R94-95.3       s102

R131       300    '2    l%,    l/2     w         DCb     79727       CFE-15-300    Rl2-300        5102
R132       1 kn         l%,    l/2     w         DCb     79727       CFE-15-1K     RlZ-1K         5102
R133       lfl          l%,    l/2     w         DCb     79727       CFE-15-1      R12-1          s102
R134       60 n         l%,    l/2     w         DCb     79727       CFE-15-60     Rl2-60         5102
R135       3.33 i?      l%,    l/2     w         DCb     79727       CFE-15-3.33   R12-3.33       5102

R136       10 R         lO%, l/2 w               Comp    01121       EB-lOO-10%    Rl-10          s102
R137       33 1         lO%, l/2 w               Comp    01121       EB-330-10%    Rl-33          5102
R138       100 R        lO%, l/2 w               Camp    01121       EB-lOl-10%    Rl-100         s102
R139       56 r:        lo%,     112        w    Comp    01121       EB-560-10%    Rl-56          5102
R140       180 0.       l%, l/2         w        DCb     79727       CFE-15-180    R12-180        5102

R141       560 n        lO%, l/2         w       Comp    01121       EB-561-10%    Rl-560         5102
R142       1.8 kn       lO%, l/2         w       Comp    01121       EB-182-10%    Rl-1.8K        s102
R143       5. 6 kil     lO%, l/2         w       Comp    01121       EB-562-10%    Rl-5.6K        s102
R144       18 kn        lO%, l/2         w       Comp    01121       EB-180-10%    Rl-18K         s102
R145       180 n        l%, l/2         w        DCb     79727       CFE-15-180    R12-180        s102

R146       604 n        l%, l/2         w        DCb     79727       CFE-15-604    R12-604       s102
R147       1.8 kn       l%,    112      w        DCb     79727       CFE-15-1.8K   RlZ-1.8K      5102
~148       6 kn         l%, 112 w                DCb     79727       CFE-15-6K     Rl2-6K        s102
R149       3 kn         l%, l/2 w                DCb     79727       CFE-15-3K     Rl2-3K        5102
R150       10 kn        1%, l/2 w                DCb     79727       CFE-15-1OK    R12-10K       s102

R151       30 kn        l%, l/2 w                DCb     79727       CFE-15-30K    R12-30K       s102
R152       100 kn       l%, l/2 w                DCb     79727       CFE-15-100K   Rl2-100K      5102
R153       300 kn       l%, l/2 w                DCb     79727       CFE-15-300K   Rl2-300K      s102




 18                                                                                                  0577
MODEL 502A                                                                                          WPIACEABLE PARTS



                                                       RESISTORS (Cont'd)

Circuit                                                            Mfg.      Mfg.              Keithley            Fig.
Desig.                                 Rating             Type     Code      Part No.          Part No.            Ref.

R154             1MQ                   l%, l/2    w       DCb       79727    CFE-15-1M         R12-1M          s102
R155             1Mcl                  l%, l/2    w       DCb       79727    CFE-15-l.M        R12-1M          s102
Rl56             82 R                  l%, l/2     w      DCb       79727    CFE-15-82         R12-82          s102
R157             31u2                  l%, l/2     w      DCb       79727    CFE-15-3K         R12-3K           15
R158             "6.98KR               l%, l/2     w      DCb       79727    CFE-15-6.98K      R12-6.Y8K        15
Rl59             10 kn                 lO%, 2     w       wwvar     71450    WP-1OK            RP9-1OK          15
R160             +6.98K0               1%, l/2     w      DCb       79727    CFE-15-6.98K      Rl2-6.98K        15

Rl61             3m                    l%, l/2    w       DCb      79727     CFE-15-3K         R12-3K           15
Rl62             15 kc                 lO%, l/2    "      Comp     01121     EB-153-10%        Rl-15K           15
R163             700 Q                 l%, l/2    w       DCb      79727     CFE-15-700        R12-700         5102
R164             2.5 kn                l%, l/2    w       DCb      79727     CFE-15-2.5K       R12-2.5K         15
Rl65             350 n                 l%, l/2    w       DCb      79727     CFE-15-350        R12-350         s102

R166             >'<                   l%, l/2     w       DCb       79727   CFE-15-*          Rl2-?:              15
*Value     selected      at factory
                                                          PRANSISTORS

Circuit                                                       Mfg.                      Keithley                   Fig.
Desig.                         NllIllber                      Code                      Part No.                   Ref.

QlOl       PNP                 2N1381                         01295                     TG-8                        15
Q102       PNP                 2N1381                         01295                     TG-8                        15
Q103       PNP                 2Nl381                         01295                     TG-8                        15
Q104       PNP                 2Nl381                         01295                     TG-8                        15
                                                         VACUUMTUBES

Circuit                                                       Mfg.                      Keithley                   Fig.
Desig.                         Number                         Code                      Part No.                   Ref.

VlOl                           6419                           81453                  EV-CK6419                     15
v102                           6419                           81453                  EV-CK6419                     15
v103                           6419                           81453                  EV-CK6419                     15
v104                           6419                           81453                  EV-CK6419                     15
v105                           6418                           80164                  EV-CK6418-1                   15
                                                                                     (or CK-592-l)
                                                  FURNISHED ACCESSORIES

                                                                  Mfg.              Mfg.                   Keithley
          Description                                             Code              Part No.               Part No.

Two Alligator         Clips,   red                                83330             304                    AC-3R

Two Alligator         Clips,   black                              83330             304                    AC-3B




 0577                                                                                                                19
REPLACEABLEPARTS                                                                                                            MODEL 502A


                                              FURNISHED ACCESSORIES (Cont'd)

                                                                   Mfg.                        Mfg.                         Keithley
     Description                                                   Code                        Part No.                     Part No.

Two Miniprod       Adapter     Tips,     red                       08811                       33-160                       PP-3R
Two Miniprod       Adapter     Tips,     black                     08811                       33-162                       PP-3B

Current and Voltage Lead Assemblies                                80164                                                    1848OC
    . Plug, Microphone                                             02660                       8OMC2M                       cs-33
    . Phone Tip, Red                                               83330                       237                          PP-2R
    . Phone Tip, Black                                             83330                       237                          PP-2B


 30656    Aerovox Corp.                                                    37942   Mallory,    P. R., and Co.,              Inc.
          New Bedford, Mass.                                                       Indianapolis,     Ind.

 00686    Film Capacitors,             Inc.                                71450   CTS Corp.
          New York, N. Y.                                                          Elkhart,  Ind.

 31121    Allen-Bradley Corp.                                              75042   International         Resistance         Co.
          Milwaukee, Wis.                                                          Philadelphia,         Pa.

 31295    Texas Instruments,   Inc.                                        79727   Continental-Wirt            Electronics          Corp.
          Semi-Conductor-Components                   Division                     Philadelphia,         Pa.
          Dallas, Texas
                                                                           80164   Keithley   Instruments,           Inc.
 32660    Amphenol-Borg Electronics                   Corp.                        Cleveland,    Ohio
          Broadview, Chicag, Illinois
                                                                           81453   Raytheon Co.
 34009    Arrow-Hart  and Hegeman Electric                   



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