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QMS 2560
Illustrated Parts
Manual
July 1999
I
PARTS MANUAL
PREFACE
1. The part numbers listed in Parts Manual are those which were assigned to the parts making up the machine at the time machine was originally introduced
onto the market.
2. Parts whose numbers are preceded by an asterisk in the Index Column on the List Page are parts to be used in only certain mar ket areas. Therefore,
please check the number in the Area column on the List Page and then compare it with the numbers given in the Area Chart on page II to find out which part
number is applicable to your own Areas.
NOTE: Parts for only certain Market Areas: The part numbers for these parts vary according to market area. In other cases, these parts are used in only
restricted areas.
3. The Index Number on the List Page is composed of two numbers and two letters. Generally, only A is used as the first letter of the two letters. However,
sometimes B, C, D, etc. are used when one part in the illustration, such as an electrical parts or a part which varies according to market areas, has two or
more part numbers. The second of the two letters represents the modification history of that part.
4. The Areas Number is listed in the Areas Column for only those parts used in certain market areas. This Area Number represents the areas listed opposite
to It in the Chart given on Page II. Parts having no Area Number listed in the Area Column can be used in all market areas.
5. In the exploded views in this Parts Manual the parts (Screws & Washes, etc...) which are indicated with a "four-digit" numbers are listed in numerical order
in the section "SCREWS AND WASHERS". Please check these "four-digit" numbers with the part numbers ("ten-digit" numbers) which should be used for
ordering the part.
6. All part numbers consist of "ten-digit" which should all be quoted when ordering a part. The price of parts can be obtained by referring to the "Parts Price
List" which is separately issued.
7. All information contained in this parts manual is subject to change.
PARTS MANUAL
AREA CHART
AREA No. AREA AREA No. AREA
0400 METRIC
2300 INCH
We recommend that you cross out from your Parts Manuals those parts numbers which do not apply your area so that
no error is made when ordering parts.
CONTENTS
1. HOUSING 1
2. FRAMES 3
3. FUSING SECTION (A) 5
4. FUSING SECTION (B) 7
5. MANUAL FEED SECTION (OPTION) 9
6. TRANSPORT SECTION 11
7. ELECTRICAL COMPONENTS 13
8. PAPER TAKE-UP SECTION 15
9. DRIVE SECTION 17
10. PAPER TRAY UNIT 19
11. WIRING ACCESSORIES AND JIGS 21
12. SCREWS AND WASHERS 23
13. NUMERICAL INDEX 24
SEPTEMBER 1998
II
1
1 HOUSING PARTS MANUAL
02 01
07 03
06 04
09 05
08
04
3541 15
3509
10
3541
10 13
3541
14
11
12 3504
3501
PWB-OP
INDEX PART NO. PART NAME QTY AREA REMARKS INDEX PART NO. PART NAME QTY AREA REMARKS
01AA 1164-1012-02 COVER 1
02AA 4108-1020-01 COVER 1
03AA 4108-1002-04 TOP COVER 1
04AA 1164-1032-01 SEAL 2
05AA 4108-1019-01 COVER 1
06AA 4108-1030-02 COVER 1
07AA 4108-1006-01 COVER 1
08AA 4108-1018-05 REAR COVER 1
09AA 1164-1036-01 COVER 1
10AA 1164-1031-01 SEAL 2
11AA 1164-2022-06 RAIL 1
12AA 4108-0390-02 CONTROL PANEL (PWB-OP) 1
13AA 4108-1017-02 HANDLE 1
14AA 4108-1037-01 FRONT COVER PW25 1
14BA 4108-1038-01 FRONT COVER PP25 1
15AA 1164-1015-02 COVER 1
2
3
2 FRAMES PARTS MANUAL
15 14 01
3504
13 02
3704
03
16 04
3501
12 3704
10
09
11
37
3504 34
08 36
35
07
3501
06 34
32
05
34 32 3708
17
3504
3708
30
31 32
18
11 3504 33
29
19 3504
3504 3501
23 3504
28
25
27
20
3501
26
22
22
24 S1
21
1603
3505
INDEX PART NO. PART NAME QTY AREA REMARKS INDEX PART NO. PART NAME QTY AREA REMARKS
01AA 1164-7322-02 LABEL 1
02AA 1164-7316-01 LABEL 1
03AA 1164-0751-01 I/C GUIDE ASSY 1
04AA 1164-2021-02 PLATE SPRING 1
05AA 1164-2006-06 FRAME 1
06AA 1164-2039-01 TENSION SPRING 1
07AA 1164-2038-01 LEVER 1
08AA 1164-2044-01 TENSION SPRING 1
09AA 1164-2046-01 FLANGE 1
10AA 1164-2045-01 PRESSURE SPRING 1
11AA 4156-3826-01 RUBBER FOOT 2
12AA 1164-2047-03 FLANGE 1
13AA 4108-2094-01 COVER 1
14AA 1164-2043-01 WIRE 1
15AA 1164-2050-01 GUIDE 1
16AA 1164-3054-01 PLATE SPRING 1
17AA 1164-2036-02 SHUTTER 1
18AA 1164-2037-01 TORSION SPRING 1
19AA 1164-2001-05 BASE FRAME 1
20AA 1164-2024-03 FRAME 1
21AA 0996-3055-01 RUBBER FOOT 1
22AA 4498-3392-03 HOLDER 1
23AA 1200-2105-05 COLLAR 1
24AA 4108-2152-02 BRACKET 1
25AA 4108-6802-02 HARNESS 1
26AA 9332-5710-11 SWITCH MAIN SW (S1) 1
27AA 4108-6805-01 HARNESS 1
28AA 1164-2053-02 GUIDE PLATE 1
29AA 1129-7303-01 LABEL HIGH VOLTAGE 1
30AA 4108-2095-01 BRACKET 1
31AA 1400-2143-09 TENSION SPRING 1
32AA 1200-2105-06 RETAINING RING 3
33AA 4108-2097-01 LEVER 1
34AA 1200-5213-04 SHAFT 3
35AA 4108-2099-01 JOINT 1
36AA 4108-2096-01 LEVER 1
37AA 4108-2098-01 GUIDE 1
4
5
3 FUSING SECTION (A) PARTS MANUAL
02 01
3727
42
03
15
18
3501 05
9107
04
17 14
19 16
20 06
9105 13
1305
21
22 4011
12 07
20 PC3
41
9107 23
11
10 08 40
09
24 28 38
25 27 39
26
3704
37
3501
3704 36
3504 1305
35
28
29 9107
25
30 3501
32
31
33
34
3506
INDEX PART NO. PART NAME QTY AREA REMARKS INDEX PART NO. PART NAME QTY AREA REMARKS
01AA 1164-1005-02 COVER 1 42BA 4108-0320-02 FUSING UNIT PP25 1
02AA 1164-5811-05 COVER 1
03AA 1164-7310-01 LABEL CAUTION 1
04AA 1164-5776-03 COVER 1
05AA 1164-0756-01 GUIDE ASSY 1
06AA 4470-4024-01 STOPPER 1
07AA 9335-1510-11 PHOTO INTERRUPTER EXIT (PC3) 1
08AA 1164-5755-02 GUIDE LEVER 1
09AA 1164-5762-01 ROLL 7
10AA 1164-5735-01 TORSION SPRING 1
11AA 1164-5734-02 ACTUATOR 1
12AA 1164-5751-02 GUIDE LEVER 5
13AA 1164-5769-01 GUIDE LEVER 1
14AA 1164-6805-02 HARNESS 1
15AA 1164-5786-01 SHAFT 1
16AA 1164-5819-01 SHOULDER SCREW 1
17AA 1164-5742-04 REAR FRAME 1
18AA 1164-5731-05 COVER 1
19AA 0993-3211-01 GEAR 17T 1
20AA 1164-5809-01 GEAR 22T 2
21AA 1164-5806-03 LEVER 1
22AA 1164-5805-03 TENSION SPRING 1
23AA 1164-5808-02 GEAR 24T 1
24AA 1164-5807-01 GEAR 14T 1
25AA 1274-2611-01 BUSHING 2
26AA 1164-2093-01 HOLDER 1
27AA 1164-5801-06 ROLLER 1
28AA 1164-5779-01 GUIDE 2
29AA 1164-5743-05 GUIDE PLATE-FNT 1
30AA 4108-0222-07 REINFORCE PLATE 1
31AA 1164-5741-04 FRONT FRAME 1
32AA 1164-5816-01 SHOULDER SCREW 1
33AA 1164-5730-06 COVER 1
34AA 1164-5815-03 TORSION SPRING 1
35AA 1164-7328-01 LABEL JAM REMOVAL 1
36AA 1164-5783-01 SHOULDER SCREW 1
37AA 1164-5738-01 SEAL 1
38AA 1164-0752-01 FRAME ASSY 1
39AA 1164-5785-01 SHAFT 1
40AA 1164-7311-01 LABEL CAUTION-HOT 1
41AA 1164-5812-01 NEUTRALIZING BRUSH 1
42AA 4108-0321-02 FUSING UNIT PW25 1 6
7
4 FUSING SECTION (B) PARTS MANUAL
09 01
08
3501
06 02
3704 PWB-R 07
3704 03
11 05
10 04
12
9107
13 35 40
1421 01
14
33 02
20 15 33 03
34
16 05
16
16 33 35
1305 17 3704 TH1 1421
04
19 3704 29 16 33
1309
1305 39
1305
18 17
28 29 3704 9107
30 37 38
33 H1
27 1305
TS1 16
8501
21
8501 26 36
22 25
8501
23 14
8501 32 12
22 23 1315
24 8501 25
8501
22 31
22 9102 1305
INDEX PART NO. PART NAME QTY AREA REMARKS INDEX PART NO. PART NAME QTY AREA REMARKS
01AA 1164-5749-02 SHOULDER SCREW 2
02AA 1164-5795-01 COLLAR 2
03AA 1164-5739-02 PRESSURE SPRING 2
04AA 1164-5782-01 SPACER 2
05AA 1165-5713-01 BALL BEARING 2
06AA 1164-0214-04 LEVER 1
07AA 1164-5758-02 GEAR 20T 1
08AA 1164-5770-01 GEAR 20T 1
09AA 1164-5757-02 SHAFT 1
10AA 1164-5790-03 REGULATING PLATE 1
11AA 0993-0105-01 PW BOARD-R(NO IC) (PWB-R) 1
12AA 1164-5772-01 C-RING 2
13AA 1164-5709-01 GEAR 39T 1
14AA 1164-5736-01 BUSHING 2
15AA 9372-2710-12 THERMISTOR FUSING (TH1) 1
16AA 1164-5733-01 PRESSURE SPRING 5
17AA 1164-5797-02 ROLL 2
18AA 1164-5796-01 HOLDER 1
19AA 1164-5798-01 HOLDER 1
20AA 1164-5737-01 HOLDER 1
21AA 1164-5831-01 TUBE 1
22AA 0993-3220-01 ROLL 4
23AA 1164-5830-01 TUBE 2
24AA 1164-5829-01 TUBE 1
25AA 1164-5803-02 TORSION SPRING 2
26AA 1164-5804-03 SHAFT 1
27AA 9334-1710-42 THERMOSTAT FUSING (TS1) 1
28AA 9346-3810-31 THERMAL FUSE 1
29AA 1164-5777-01 SUPPORT PLATE 2
30AA 1164-5778-01 GROUND PLATE 1
31AA 1164-5744-01 HOLDER 1
32AA 1164-6804-02 HARNESS 1
33AA 1164-5732-03 SEPARATOR 5
34AA 1164-5704-01 FUSING ROLLER 1
35AA 1164-5719-01 COLLAR 2
36AA 9352-2711-32 HEATER PW25 (H1) 1
36BA 9352-2711-42 HEATER PP25 (H1) 1
37AA 1164-5789-03 REGULATING PLATE 1
38AA 1164-5750-01 SHAFT 1
39AA 1164-0213-03 LEVER 1
40AA 1164-5707-01 ROLLER 1
8
9
5 MANUAL FEED SECTION (OPTION) PARTS MANUAL
OPTION
03
04 3727
3727
02
10 05
06 01
18 09
17
11 07
9302 48
16
15 08
CL3 46 47
2703 3704
12
PC8
20 13
14 45 44
3727
3727 43
19
3704
35
3727
2703 36
34
3704 9302
21 9301
41 42
37 40
33 32
31
3704
22
M3 19
30
23 24 9303 28
3704
38 39
29
26
25 27 3708
1305
INDEX PART NO. PART NAME QTY AREA REMARKS INDEX PART NO. PART NAME QTY AREA REMARKS
*01AA 4603-7473-02 SCALE 1 0400 42AA 1274-2611-01 BUSHING 1
*01BA 4603-7474-02 SCALE 1 2300 43AA 4603-3218-01 GUIDE BAR 4
02AA 1164-3203-03 REGULATING PLATE 1 44AA 4603-3207-01 ROLL 4
03AA 1164-3204-03 REGULATING PLATE 1 45AA 9335-1510-11 PHOTO INTERRUPTER MAN FEED (PC8) 1
04AA 1164-3221-01 TABLE 1 46AA 4603-3214-01 ACTUATOR 1
05AA 1164-3222-02 COVER 1 47AA 4603-3205-01 GEAR 12T 1
06AA 4603-3202-01 COVER 1 48AA 4603-7477-01 LABEL 1
07AA 4470-4024-01 STOPPER 1
08AA 4603-3211-01 PRESSURE SPRING 1
09AA 4603-0751-01 LEVER ASSY 1
10AA 1164-3220-02 COVER 1
11AA 9322-1710-21 CLUTCH MAN FEED (CL3) 1
12AA 4603-6801-04 HARNESS 1
13AA 4603-3216-04 GROUND PLATE 1
14AA 1164-0757-01 COVER ASSY 1
15AA 1164-2014-03 LOCK PLATE 1
16AA 1164-1033-01 COVER 1
17AA 1164-2013-02 TORSION SPRING 1
18AA 1164-2011-03 HOOK 1
19AA 1164-3518-01 PRESSURE SPRING 2
20AA 1164-2071-02 GROUND PLATE 1
21AA 1164-2067-03 BRACKET 1
22AA 1164-6816-01 HARNESS 1
23AA 1200-1411-01 WASHER 2
24AA 9313-1710-51 FAN MOTOR COOLING (M3) 1
25AA 1164-3526-01 CUSHION 1
26AA 1164-2015-01 SHAFT 1
27AA 1164-2007-01 JOINT 1
28AA 1164-2027-02 GEAR 14T 1
29AA 1164-2008-01 LEVER 1
30AA 1164-2009-03 LEVER 1
31AA 1164-2026-01 GEAR 14T 1
32AA 1164-2028-01 SHOULDER SCREW 1
33AA 1164-2084-01 SHOULDER SCREW 1
34AA 1164-2054-01 BRACKET 1
35AA 1164-2017-04 HOOK 1
36AA 1164-2012-02 LOCK RELEASE LEVER 1
37AA 1164-1034-01 COVER 1
38AA 1164-2052-02 LEVER 1
39AA 4108-1003-01 COVER 1
40AA 4603-3206-01 ROLLER 1
41AA 1164-3201-05 GUIDE 10
11
6 TRANSPORT SECTION PARTS MANUAL
9140 07 06 05
09 3704
08
10 9301 30
CL1
9140
03 3704
01
11 02 04
09 9140 3704
12 PWB-R
06
07 05
3704
13
18 14 31 30
22 PC2 09
15 16 29
19
20 08
17 28
3704 12 9140
21
09 9140
23
26 27
3709
19
3704
32
24
25
INDEX PART NO. PART NAME QTY AREA REMARKS INDEX PART NO. PART NAME QTY AREA REMARKS
01AA 1164-4220-01 TERMINAL 1
02AA 1164-3529-01 BRACKET 1
03AA 1164-0753-01 HOLDER ASSY 1
04AA 1164-0109-01 PW BOARD-R (PWB-R) 1
05AA 1164-4207-01 PRESSURE SPRING 2
06AA 1164-4222-01 PLATE SPRING 2
07AA 1164-4206-02 BUSHING 2
08AA 1164-3513-01 TENSION SPRING 2
09AA 1164-3509-01 BUSHING 4
10AA 9322-1710-42 CLUTCH TIMING (CL1) 1
11AA 1164-6806-03 HARNESS 1
12AA 1164-4212-01 COLLAR 2
13AA 1164-4201-01 ROLLER 1
14AA 1164-4213-01 PRESSURE SPRING 1
15AA 1164-3504-03 ACTUATOR 1
16AA 1164-3527-02 TORSION SPRING 1
17AA 9335-1510-11 PHOTO INTERRUPTER TIMING (PC2) 1
18AA 1164-4205-04 HOLDER 1
19AA 1164-4223-02 POLYESTER FILM 4
20AA 1164-4210-02 GUIDE PLATE 1
21AA 1164-4204-03 HOLDER 1
22AA 1164-3505-01 CONVEYOR ROLLER 1
23AA 1164-3507-01 CONVEYOR ROLLER 1
24AA 1164-3530-01 POLYESTER FILM 1
25AA 1164-3503-04 GUIDE BAR 1
26AA 1164-3514-02 GROUND PLATE 1
27AA 1164-3515-01 GEAR 13T 1
28AA 1164-3508-01 GEAR 18T 1
29AA 1164-4219-02 TERMINAL 1
30AA 1164-4209-02 GROUND PLATE 2
31AA 1164-4203-02 GEAR 18T 1
32AA 1164-0335-01 TRANSFER ROLLER UNIT 1
12
13
7 ELECTRICAL COMPONENTS PARTS MANUAL
1305
1305
1305
05 PWB-P
1305 01
04
1305
02
06 03 03
3501
16
1305
3501 PWB-A
1305 15
3501
1305
PU1 13
14
1305
07 3501
11
12
08
10
3501
09
INDEX PART NO. PART NAME QTY AREA REMARKS INDEX PART NO. PART NAME QTY AREA REMARKS
01AA 4108-0112-03 PW BOARD-P (PWB-P) 1
02AA 4108-0101-18 PW BOARD-A MAIN (PWB-A) 1
03AA 9346-3710-21 FUSE 3A 2
04AA 4108-2193-01 BRACKET 1
05AA 4108-2190-02 COVER 1
06AA 4108-2200-01 COVER 1
07AA 1164-2058-05 REINFOCE PLATE 1
08AA 4108-7319-01 LABEL CAUTION 1
09AA 4108-2164-02 BRACKET 1
10AA 9325-2810-12 POWER SUPPLY PW25 (PU1) 1
10BA 9325-2710-25 POWER SUPPLY PP25 (PU1) 1
11AA 1164-0532-01 P/H ASSY 1
12AA 4108-2197-01 BRACKET 1
13AA 9384-1621-21 PWB SUPPORT 6.4H 2
14AA 9384-1610-11 PWB SUPPORT 1
15AA 4108-2196-01 BRACKET 1
16AA 4108-6601-03 IC 1
14
15
8 PAPER TAKE-UP SECTION PARTS MANUAL
3923
04
02 01
05 3923 29
03
3708
27
26
3705
3501 3923
06 25 28
3702 PWB-H
3923 3923 24 23
PWB-S
10 11
09
07
08 3702
12
3504
3504
13 11 3702 4012
3923
PWB-G 14 20
15 1603
3708 22
3708 PC4 18 21
3504
17
18
3501
HV1
19
16
INDEX PART NO. PART NAME QTY AREA REMARKS INDEX PART NO. PART NAME QTY AREA REMARKS
01AA 1164-6808-01 HARNESS 1
02AA 1164-3521-04 GUIDE BAR 1
03AA 1164-2023-04 RAIL 1
04AA 1164-2157-02 GROUND PLATE 1
05AA 4108-6803-02 HARNESS 1
06AA 1164-2079-01 BRACKET 1
07AA 1164-6807-02 HARNESS 1
08AA 1164-0107-04 PW BOARD-G EMPTY (PWB-G) 1
09AA 1164-0108-02 PW BOARD-H PAPER (PWB-H) 1
10AA 1164-2080-01 HOLDER 1
11AA 1164-2070-01 COVER 2
12AA 1164-3026-02 COVER 1
13AA 1164-3053-01 SHOULDER SCREW 1
14AA 1164-3051-02 RAIL 1
15AA 9335-1510-11 PHOTO INTERRUPTER EMPTY (PC4) 1
16AA 9325-1710-13 PWB-HV (HV) 1
17AA 1164-3027-01 ACTUATOR 1
18AA 1129-7303-01 LABEL HIGH VOLTAGE 2
19AA 1164-0754-01 COVER ASSY 1
20AA 0996-3055-01 RUBBER FOOT 1
21AA 4498-3392-03 HOLDER 1
22AA 4108-3075-02 COVER 1
23AA 4108-3078-01 LEVER 1
24AA 4108-3079-01 HOLDER 1
25AA 4108-0105-01 PW BOARD-S SIZE (PWB-S) 1
26AA 4108-3077-02 BRACKET 1
27AA 1164-2155-01 TERMINAL 1
28AA 4108-3414-02 LEVER 1
29AA 1164-3302-02 COVER 1
16
17
9 DRIVE SECTION PARTS MANUAL
3501
3541
3501 3520 3708 35
S2 01
M1 04 02 3501 34
07
M2
1308
3501
3907 3501
1308
06 05 33
08 03 30
09 28
32
10 29
3501 3501 31 9301
3702
PWB-L 9301 9301
3708
3435
4021 1603
11 M4 18
12 3501 14
1318
27
1603 20
3501
15 3501
24 SL1
19
3501 3501
9302
PC6
14 23
13 26
18
25
PC5
CL2
16
21 22
17
INDEX PART NO. PART NAME QTY AREA REMARKS INDEX PART NO. PART NAME QTY AREA REMARKS
01AA 1164-2051-01 GUIDE 1
02AA 1164-2049-02 TORSION SPRING 1
03AA 1164-2116-02 BRACKET 1
04AA 9331-2710-11 MICRO SWITCH DOOR SIDE (S2) 1
05AA 9314-2710-82 PWB-MOTOR TRANS (M2) 1
06AA 9314-2710-72 PWB-MOTOR I/C (M1) 1
07AA 9381-4610-31 POWER CORD PW25 1
07BA 9381-4310-71 POWER CORD OPTION 1
08AA 1164-0112-01 PW BOARD-L CPM (PWB-L) 1
09AA 1164-2089-01 BRACKET 1
10AA 9313-1710-61 FAN MOTOR COOLING (M4) 1
11AA 9384-2310-41 COVER 1
12AA 1164-6811-01 HARNESS 1
13AA 1164-2165-02 BRACKET 1
14AA 4498-3392-03 HOLDER 2
15AA 1164-2123-01 BRACKET 1
16AA 9326-1510-41 FERRITE CORE 1
17AA 4108-6801-03 HARNESS 1
18AA 1200-3231-05 BUSHING 2
19AA 1164-2535-02 BRACKET 1
20AA 4108-6804-05 HARNESS 1
21AA 9322-1710-51 CLUTCH VERT (CL2) 1
22AA 1149-3444-01 COVER 1
23AA 1164-3024-03 BRACKET 1
24AA 1164-3023-01 LEVER 1
25AA 9335-1510-11 PHOTO INTERRUPTER NEER EMP (PC5) 1
26AA 1164-6809-01 HARNESS 1
27AA 1164-0160-05 DRIVE UNIT 1
28AA 1164-7323-01 LABEL 1
29AA 1164-2517-01 GEAR 20T 1
30AA 1164-2513-01 GEAR 18T 1
31AA 1164-2530-01 SHAFT 1
32AA 1164-2527-01 SHAFT 1
33AA 1164-2041-02 BRACKET 1
34AA 1164-6814-01 HARNESS 1
35AA 1164-1007-01 COVER 1
18
19
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