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Konica Minolta QMS magicolor 61x0 Service Manual

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magicolor 6100 Series Service Manual


                          The essentials of imaging
                               Safety and Revision Information

magicolor 6100 Series Service Manual                             Page i
Page ii   magicolor 6100 Series Service Manual
                                         Revision Control Table

   No.       Date of Revision           Revision Code                 Description of Revision

    1      July, 1999                  First Edition       First edition.
    2      August, 1999                "A" Edition         Reviewed to cover the mass-production
    3      October, 1999               "A" Edition         Reviewed following pages:
                                                           3-3, 7-34, 7-42, 7-60, 9-1 and 9-5
    4      October, 1999               QMS REV. 001        Internal manual revision. Duplexer and
                                                           LFU information added.
    5      March 2000                  QMS REV. 001A Final OEM information included. Format
    6      July 2000                   Minolta-QMS         Added LFU wiring diagram. Error mes-
                                       Rev. 001B           sage corrections included
    7      June 2001                   Minolta-QMS         New OEM information included.
                                       Rev. 001C

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This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant
to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful
interference in a commercial environment. This equipment generates, uses, and can radiate radio frequency
energy, and if not installed and used in accordance with the instruction manual, may cause harmful inter-
ference to radio communications. Operation of this equipment in a residential area is likely to cause harm-
ful interference in which case the user will be required to correct the interference at his/her own expense.
A shielded cable is required to comply with the limits for a Class A digital device, pursuant to Part 15 of
the FCC rules.
Caution: Any modifications or changes to this product not expressly approved in writing by the manufac-
turer responsible for compliance to Federal Regulations could void the user's authority to operate this prod-
uct within the Laws and Regulations of the Federal Communications Commission.

Canadian Compliance

magicolor 6100 Series Service Manual                                                                 Page iii
This digital apparatus does not exceed the Class A limits for radio noise emissions from digital apparatus
set out in the Radio Interference Regulations of the Canadian Department of Communications.

"Le presnt appareil numerique n'emet pas de bruits radioelectriques depassant les limites applicables aux
appareils numeriques (de la Class A) prescrites dans le Reglement sur le brouillage radioelectrique edicte
par le ministere des Communications du Canada."

Product Safety

                 Laser Product

                 This engine is certified as a Class 1 laser product and complies with
                 CDRH Laser-Radiation Standards, 21 CFR Chapter 1, Subchapter J.


                 Use of controls, adjustments or performances of procedures other than
                 those specified in this manual may result in hazardous radiation exposure.

                 Ozone Gas


                 This engine is provided with the ozone filter in order to reduce exhaust
                 ozone in compliance with Product Safety Standards. The ozone filter
                 must be replaced yearly; otherwise, it may cause a strong odor, which will
                 likely have ill effects on bronchial tubes.

Page iv                                                                 magicolor 6100 Series Service Manual
                  Documentation Disclaimer

                  TICULAR PURPOSE.

i Safety Instructions

        i.i    Safety Principles

               i.i.i     Before starting any procedure, read this manual thoroughly. Read and understand
                         the safety instructions found in this section.

               i.i.ii    When handling any P.W.B. use all necessary ESD precautions.

               i.i.iii   Perform all the operations by following the procedures described in this manual.
                         Follow all the cautions and warnings set out in the procedures and on safety labels
                         affixed to the machine. Failure to do so may result in personal injuries or equipment

               i.i.iv    Perform only the procedures explained in this manual. Refrain from opening or
                         touching any portions that are not related with your operation.

               i.i.v     Repair and replacement of parts should be performed by trained and qualified ser-
                         vice personnel only. Operators should not attempt to do such repair or replacement.

         It must be understood that the above-mentioned cautions and warnings do not cover
                         everything, because it is impossible to guess at or evaluate all the circumstances

        i.ii   Special Safety Information

               i.ii.i    Introductory Information

                         The warnings and cautions are made clear by "Signal Words" such as DANGER,
                         WARNING and CAUTION.

                         i.ii.i.i   Definition of Signal Words

magicolor 6100 Series Service Manual                                                                    Page v
                            DANGER is used to indicate the presence of a hazard which will cause
                            severe human injuries or a fatal accident if ignored.

                            WARNING is used to indicate the presence of a hazard or unsafe prac-
                            tices which may cause severe human injuries or a fatal accident if

                            CAUTION is used to indicate the presence of a hazard or unsafe prac-
                            tices which may cause minor human injuries if ignored. CAUTION also
                            calls attention to safety messages in this manual.

                i.ii.i.ii   Follow Safety Instructions

                            Carefully read all the safety messages set out in this manual and also in
                            the safety signs placed on your equipment. Do not remove safety labels
                            from products. Replace the safety labels if they become smeared or dam-
                            aged. Learn how to operate the equipment and how to use the controls
                            properly. Do not let anyone operate the equipment without reading the
                            instructions. Keep the equipment in proper working condition. Unautho-
                            rized modification to the equipment may impair product function and
                            safety, and affect the life of equipment.

                            The following are the various kinds of "WARNINGs" contained in this


          It may cause serious injuries or fatal accidents. Voltage is now applied
          from the power supply of printer. There is the danger of electric shock if
          you touch the active area inside the printer.

          Make sure to turn the power supply switch OFF and pull out the plug
          from the outlet before starting the maintenance work on the printer.


          Inhalation of an excessive amount of ozone gas may adversely affect the
          respiratory organs.

          The ozone filter is provided in this printer to reduce the exhaust ozone.
          This filter must be replaced with a new filter periodically in accordance
          with the manual for this printer.

Page vi                                                           magicolor 6100 Series Service Manual
                                 The following are the various kinds of "CAUTIONs" contained in this


                Can cause serious burns.

                The fusing unit is approximately 150

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