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LG_lcd_RZ-20LA31


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                                                                                          website:http://biz.LGservice.com
                                                                          e-mail:http://www.LGEservice.com/techsup.html




                                        LCD TV
                                        SERVICE MANUAL
                                        CHASSIS : ML-024B

                                        MODEL : RZ-20LA31
                                        CAUTION
                                        BEFORE SERVICING THE CHASSIS,
                                        READ THE SAFETY PRECAUTIONS IN THIS MANUAL.




                           Jun.,2003
P/NO : 3828VD0131U   Printed in Korea
                                           CONTENTS




CONTENTS .............................................................................................. 2

PRODUCT SAFETY ..................................................................................3

DESCRIPTION OF CONTROLS .............................................................. 4

ADJUSTMENT INSTRUCTION .................................................................7

TROUBLE SHOOTING ............................................................................13

BLOCK DIAGRAM...................................................................................14

EXPLODED VIEW .................................................................................. 16

EXPLODED VIEW PARTS LIST ..............................................................17

REPLACEMENT PARTS LIST ............................................................... 18

SVC. Sheet .................................................................................................




                                                     - 2 -
                                                            PRODUCT SAFETY
IMPORTANT SAFETY NOTICE                                                               1. Immediately before handling any semiconductor component or
This manual was prepared for use only by properly trained audiovisual service            semiconductor-equipped assembly, drain off any electrostatic charge on the
technicians. When servicing this product, under no circumstances should the              body by touching a known earth ground. Alternatively, obtain and wear a
original design be modified or altered without permission from LG Electronics            commercially available discharging wrist strap device, which should be
Inc. All components should be replaced only with types identical to those in the         removed for potential shock reasons prior to applying power to the unit under
original circuit and their physical location, wiring, and lead dress must conform        test.
to original layout upon completion of repairs. If any fuse (or Fusible Resistor) in   2. After removing an electrical assembly equipped with ES devices, place the
this TV receiver is blown, replace it only with the factory specified fuse type and      assembly on a conductive surface such as an ESD mat, to prevent
rating. When replacing a high wattage resistor (Oxide Metal Film Resistor, over          electrostatic charge buildup or exposure of the assembly.
1W), keep the resistor 10mm away from PCB. Always keep wires away from                3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.
high voltage or high temperature parts.                                               4. Use only an anti-static solder removal device. Some solder removal devices
                                                                                         not classified as "anti-static" can generate electrical charges sufficient to
Special components are also used to prevent shock and fire hazard.                       damage ES devices.
These components are indicated by the letter "x" included in their component          5. Do not use freon-propelled chemicals. These can generate electrical charge
designators and are required to maintain safe performance. No deviations are             sufficient to damage ES devices.
allowed without prior approval by LG Electronis Inc. Service work should be           6. Do not remove a replacement ES device from its protective package until
performed only after you are thoroughly familiar with these safety checks and            immediately before you are ready to install it. (Most replacement ES devices
servicing guidelines.                                                                    are packaged with leads electrically shorted together by conductive foam,
                                                                                         aluminum foil, or comparable conductive material.)
Circuit diagrams may occasionally differ from the actual circuit used.                7. Immediately before removing the protective material from the leads of a
This way, implementation of the latest safety and performance improvement                replacement ES device, touch the protective material to the chassis or circuit
changes into the set is not delayed until the new service literature is printed.         assembly into which the device will be installed.

CAUTION: Do not attempt to modify this product in any way.                              Caution: Be sure no power is applied to the chassis or circuit, and observe
         Never perform customized installations without manufacturer's                           all other safety precautions.
         approval.
         Unauthorized modifications will not only void the warranty, but may          8. Minimize bodily motions when handling unpackaged replacement ES
         lead to property damage or user injury.                                         devices. (Otherwise, seemingly harmless motion, such as the brushing
                                                                                         together of your clothing or the lifting of your foot from a carpeted floor, can
                                                                                         generate static electricity sufficient to damage an ES device.)
GENERAL GUIDANCE
An lsolation Transformer should always be used during the servicing
of a receiver whose chassis is not isolated from the AC power line. Use a
transformer of adequate power rating to protect against personal injury from
electrical shocks. It will also protect the receiver and its components from being
damaged by accidental shorts of the circuitry that may be inadvertently
introduced during the service operation.

Before returning the receiver to the customer, always perform an AC leakage
current check on the exposed metallic parts of the cabinet, such as antennas,
terminals, etc., to be sure the set is safe to operate
without damage of electrical shock.



LEAKAGE CURRENT COLD CHECK
(ANTENNA COLD CHECK)
With the instrument's AC plug removed from AC source, connect an electrical
jumper across the two AC plug prongs. Place the AC switch in the on position,
connect one lead of ohm-meter to the AC plug prongs tied together, and touch
other ohm-meter lead in turn to each exposed metallic parts such as antenna
terminals, phone jacks, etc. If the exposed metallic part has a return path to the
chassis, the measured resistance should be between 1M and 5.2M. When
the exposed metal has no return path to the chassis the reading must be
infinite. Any other abnormality that exists must be corrected before
the receiver is returned to the customer.



ELECTROSTATICALLY SENSITIVE DEVICES
Some semiconductor (solid-state) devices can be damaged easily by static
electricity. Such components commonly are called Electrostatically Sensitive
(ES) Devices. Examples of typical ES devices are integrated circuits and some
field-effect transistors and semiconductor "chip" components. The following
techniques should be used to help reduce the incidence of component damage
caused by static electricity.




                                                                                - 3 -
                                          DESCRIPTION OF CONTROLS


                                              All the functions can be controlled with the remote control handset.
                                              Some functions can also be adjusted with the buttons on the side
                                              panel of the set.
                                              Only the remote control handset supplied will operate this set.


                                              Remote control handset
    POWER                        MUTE
1                                             Before you use the remote control handset, please install the bat-
                                              teries. See the next page.
      1                2              3
                                              1. POWER
2     4                5              6          switches the set on from standby or off to standby.

      7                8              9       2. NUMBER BUTTONS
     MENU                            TV/AV       switches the set on from standby or directly select a number.
3                      0
                                              3. MENU
                                                 selects a menu.
                      PR             SLEEP


4      VOL
                      OK
                                 VOL          4.   D / E (Programme Up/Down)
                                                   selects a programme or a menu item.
    Q.VIEW            PR             LIST          switches the set on from standby.
5                                                  F / G (Volume Up/Down)
                                                   adjusts the volume.
        TEXT          MIX    INDEX                 adjusts menu settings.
                                 i
                                                   OK
        TIME REVEAL MODE
                      M                            accepts your selection or displays the current mode.
        SIZE  HOLD UPDATE
                                              5. Q.VIEW
               I/II        PSM
                                                 returns to the previously viewed programme.
6
                                                 selects a favourite programme.
7
                                              6. I/II
                                                 selects the language during dual language broadcast.
                                                 selects the sound output (option).

                                              7. PSM (Picture Status Memory)
                                                 recalls your preferred picture setting.




                                                            - 4 -
8. MUTE
   switches the sound on or off.

9. TV/AV
   selects TV or AV monitor mode.
   clears the menu from the screen.
   switches the set on from standby.
                                                                        POWER                        MUTE
10. SLEEP                                                                                                        8
    sets the sleep timer.
                                                                          1                2              3
11. LIST
    displays the programme table.                                         4                5              6

12. TELETEXT BUTTONS (option)                                             7                8              9
    These buttons are used for teletext.                                 MENU                            TV/AV
    For further details, see the `Teletext' section.                                       0                     9

Note : In teletext mode, the SLEEP, LIST and Q.VIEW buttons are                                                  10
                                                                                          PR             SLEEP
used for teletext function.
                                                                           VOL                       VOL
                                                                                          OK


Battery installation                                                    Q.VIEW            PR             LIST
                                                                                                                 11
The remote control handset is powered by two AAA type batteries.
                                                                            TEXT          MIX    INDEX
To load the batteries, turn the remote control handset over and                                      i           12
open the battery compartment. Install two batteries as indicated by         TIME REVEAL MODE
the polarity symbols ( + and - ) marked inside the compartment.                           M
                                                                            SIZE  HOLD UPDATE


                                                                                   I/II        PSM




Note : To avoid damage from possible battery leakage, remove the
batteries if you do not plan to use the remote control handset for an
extended period of time.




                                                 - 5 -
                                           Side panel




                                                                   6




                                                          PR
                                                                   5




                                                          VOL
                                                                   4




                                                          OK
                                                                               9                   10




                                                          MENU
                                                                   3




                                                          TV/AV
                                                                   2

                                 7
                                 8                                             H/P    S-VIDEO   VIDEO MONO   L   AUDIO   R




                                                          ON/OFF
                                                                   1                                   AV2



                                                                                     Back panel




1. POWER (ON/OFF)                                   7. POWER/STANDBY INDICATOR ( )
   switches the set on from standby or off to          illuminates red in standby mode.
   standby.                                            illuminates green when the set is switched on.

2. TV/AV                                            8. REMOTE CONTROL SENSOR
   selects TV or AV monitor mode.
   clears the menu from the screen.                 9. HEADPHONE SOCKET
   switches the set on from standby.                   Connect the headphone plug to this socket.
3. MENU
                                                    10. AUDIO/VIDEO IN SOCKETS (AV2)
   selects a menu.
                                                        Connect the audio/video out sockets of exter-
                                                        nal equipment to these sockets.
4. OK
   accepts your selection or displays the current
                                                        S-VIDEO/AUDIO IN SOCKETS (SAV)
   mode.
                                                        Connect the video out socket of an S-VIDEO
                                                        VCR to the S-VIDEO socket.
5.   F  / G (Volume Up/Down)                            Connects the audio out sockets of the S-
     adjusts the volume.                                VIDEO VCR to the audio sockets as in AV2.
     adjusts menu settings.

6.   D  / E (Programme Up/Down)
     selects a programme or a menu item.
     switches the set on from standby.




                                              - 6 -
                                      ADJUSTMENT INSTRUCTION

1. Application Object
  This instruction is for the application to the LCD TV.



2. Notes
  (1) This set uses an adapter, so connect the adapter and the
     set correctly before adjustment.
  (2) The adjustment must be performed under the correct
     sequence.
  (3) The adjustment must be performed in the circumstance of
     25!5c of temperature and 65!10% of relative humidity if
           C
     there is no specific designation.
  (4) The set must be operated for 15 minutes preliminarily
     before adjustment if there is no specific designation.

[ `Heat Run' must be performed with the full white signal or TV
   noise signal in the internal part of the set.
[ The time for `Heat Run' can be changed owing to production
   plan.
[ Line Test condition (TV): standard color signal 65!1dBuV

3.RGB LEVEL adjustment.
3-1. Required Test Equipment
  (1) A pattern generator(408NPS-READER); It is possible for
     10 step.
  (2) A SVC communicator

3-2. Preparation for Adjustment
  (1) Press the ADJ key on the remote control hand set to select
     RGV LEVEL.
  (2) Select the mode by using VOL+ KEY.
  (3) Adjust the ninth and tenth STEP LEVEL to the undivided
     spot by using VOL+/- of R-Drive mode.
  (4) Adjust the G-DRIVE,B-DRIVE with the same method.
  (5) Press the OK key to return if the adjustment is completed.




                                                              - 7 -
4. Option 1 data setting (200PR ~ A2 ST:1bit, SYS:2bit composition)

OPTION                                                         OPTION
       200PR   TEXT   I/II SV   TOP   SCART   A2 ST   SYS             200PR   TEXT   I/II SV   TOP   SCART   A2 ST   SYS
 Data                                                           Data
  0      0      0       0        0      0       0      0           32   0      0       1        0      0       0      0
  1      0      0       0        0      0       0      1           33   0      0       1        0      0       0      1
  2      0      0       0        0      0       0      2           34   0      0       1        0      0       0      2
  3      0      0       0        0      0       0      3           35   0      0       1        0      0       0      3
  4      0      0       0        0      0       1      0           36   0      0       1        0      0       1      0
  5      0      0       0        0      0       1      1           37   0      0       1        0      0       1      1
  6      0      0       0        0      0       1      2           38   0      0       1        0      0       1      2
  7      0      0       0        0      0       1      3           39   0      0       1        0      0       1      3
  8      0      0       0        0      1       0      0           40   0      0       1        0      1       0      0
  9      0      0       0        0      1       0      1           41   0      0       1        0      1       0      1
 10      0      0       0        0      1       0      2           42   0      0       1        0      1       0      2
 11      0      0       0        0      1       0      3           43   0      0       1        0      1       0      3
 12      0      0       0        0      1       1      0           44   0      0       1        0      1       1      0
 13      0      0       0        0      1       1      1           45   0      0       1        0      1       1      1
 14      0      0       0        0      1       1      2           46   0      0       1        0      1       1      2
 15      0      0       0        0      1       1      3           47   0      0       1        0      1       1      3
 16      0      0       0        1      0       0      0           48   0      0       1        1      0       0      0
 17      0      0       0        1      0       0      1           49   0      0       1        1      0       0      1
 18      0      0       0        1      0       0      2           50   0      0       1        1      0       0      2
 19      0      0       0        1      0       0      3           51   0      0       1        1      0       0      3
 20      0      0       0        1      0       1      0           52   0      0       1        1      0       1      0
 21      0      0       0        1      0       1      1           53   0      0       1        1      0       1      1
 22      0      0       0        1      0       1      2           54   0      0       1        1      0       1      2
 23      0      0       0        1      0       1      3           55   0      0       1        1      0       1      3
 24      0      0       0        1      1       0      0           56   0      0       1        1      1       0      0
 25      0      0       0        1      1       0      1           57   0      0       1        1      1       0      1
 26      0      0       0        1      1       0      2           58   0      0       1        1      1       0      2
 27      0      0       0        1      1       0      3           59   0      0       1        1      1       0      3
 28      0      0       0        1      1       1      0           60   0      0       1        1      1       1      0
 29      0      0       0        1      1       1      1           61   0      0       1        1      1       1      1
 30      0      0       0        1      1       1      2           62   0      0       1        1      1       1      2
 31      0      0       0        1      1       1      3           63   0      0       1        1      1       1      3




                                                           - 8 -
OPTION                                                         OPTION
       200PR   TEXT   I/II SV   TOP   SCART   A2 ST   SYS             200PR   TEXT   I/II SV   TOP   SCART   A2 ST   SYS
 Data                                                           Data
 64      0      1       0        0      0       0      0           110   0     1       1        0      1       1      2
 65      0      1       0        0      0       0      1           111   0     1       1        0      1       1      3
 66      0      1       0        0      0       0      2           112   0     1       1        1      0       0      0
 67      0      1       0        0      0       0      3           113   0     1       1        1      0       0      1
 68      0      1       0        0      0       1      0           114   0     1       1        1      0       0      2
 69      0      1       0        0      0       1      1           115   0     1       1        1      0       0      3
 70      0      1       0        0      0       1      2           116   0     1       1        1      0       1      0
 71      0      1       0        0      0       1      3           117   0     1       1        1      0       1      1
 72      0      1       0        0      1       0      0           118   0     1       1        1      0       1      2
 73      0      1       0        0      1       0      1           119   0     1       1        1      0       1      3
 74      0      1       0        0      1       0      2           120   0     1       1        1      1       0      0
 75      0      1       0        0      1       0      3           121   0     1       1        1      1       0      1
 76      0      1       0        0      1       1      0           122   0     1       1        1      1       0      2
 77      0      1       0        0      1       1      1           123   0     1       1        1      1       0      3
 78      0      1       0        0      1       1      2           124   0     1       1        1      1       1      0
 79      0      1       0        0      1       1      3           125   0     1       1        1      1       1      1
 80      0      1       0        1      0       0      0           126   0     1       1        1      1       1      2
 81      0      1       0        1      0       0      1           127   0     1       1        1      1       1      3
 82      0      1       0        1      0       0      2           128   1     0       0        0      0       0      0
 83      0      1       0        1      0       0      3           129   1     0       0        0      0       0      1
 84      0      1       0        1      0       1      0           130   1     0       0        0      0       0      2
 85      0      1       0        1      0       1      1           131   1     0       0        0      0       0      3
 86      0      1       0        1      0       1      2           132   1     0       0        0      0       1      0
 87      0      1       0        1      0       1      3           133   1     0       0        0      0       1      1
 88      0      1       0        1      1       0      0           134   1     0       0        0      0       1      2
 89      0      1       0        1      1       0      1           135   1     0       0        0      0       1      3
 90      0      1       0        1      1       0      2           136   1     0       0        0      1       0      0
 91      0      1       0        1      1       0      3           137   1     0       0        0      1       0      1
 92      0      1       0        1      1       1      0           138   1     0       0        0      1       0      2
 93      0      1       0        1      1       1      1           139   1     0       0        0      1       0      3
 94      0      1       0        1      1       1      2           140   1     0       0        0      1       1      0
 95      0      1       0        1      1       1      3           141   1     0       0        0      1       1      1
 96      0      1       1        0      0       0      0           142   1     0       0        0      1       1      2
 97      0      1       1        0      0       0      1           143   1     0       0        0      1       1      3
 98      0      1       1        0      0       0      2           144   1     0       0        1      0       0      0
 99      0      1       1        0      0       0      3           145   1     0       0        1      0       0      1
 100     0      1       1        0      0       1      0           146   1     0       0        1      0       0      2
 101     0      1       1        0      0       1      1           147   1     0       0        1      0       0      3
 102     0      1       1        0      0       1      2           148   1     0       0        1      0       1      0
 103     0      1       1        0      0       1      3           149   1     0       0        1      0       1      1
 104     0      1       1        0      1       0      0           150   1     0       0        1      0       1      2
 105     0      1       1        0      1       0      1           151   1     0       0        1      0       1      3
 106     0      1       1        0      1       0      2           152   1     0       0        1      1       0      0
 107     0      1       1        0      1       0      3           153   1     0       0        1      1       0      1
 108     0      1       1        0      1       1      0           154   1     0       0        1      1       0      2
 109     0      1       1        0      1       1      1           155   1     0       0        1      1       0      3

                                                           - 9 -
OPTION                                                         OPTION
       200PR   TEXT   I/II SV   TOP   SCART   A2 ST   SYS             200PR   TEXT   I/II SV   TOP   SCART   A2 ST   SYS
 Data                                                           Data
 156     1      0       0        1      1       1      0        202    01      1       0        0      1       0      2
 157     1      0       0        1      1       1      1        203     1      1       0        0      1       0      3
 158     1      0       0        1      1       1      2        204     1      1       0        0      1       1      0
 159     1      0       0        1      1       1      3        205     1      1       0        0      1       1      1
 160     1      0       1        0      0       0      0        206     1      1       0        0      1       1      2
 161     1      0       1        0      0       0      1        207     1      1       0        0      1       1      3
 162     1      0       1        0      0       0      2        208     1      1       0        1      0       0      0
 163     1      0       1        0      0       0      3        209     1      1       0        1      0       0      1
 164     1      0       1        0      0       1      0        210     1      1       0        1      0       0      2
 165     1      0       1        0      0       1      1        211     1      1       0        1      0       0      3
 166     1      0       1        0      0       1      2        212     1      1       0        1      0       1      0
 167     1      0       1        0      0       1      3        213     1      1       0        1      0       1      1
 168     1      0       1        0      1       0      0        214     1      1       0        1      0       1      2
 169     1      0       1        0      1       0      1        215     1      1       0        1      0       1      3
 170     1      0       1        0      1       0      2        216     1      1       0        1      1       0      0
 171     1      0       1        0      1       0      3        217     1      1       0        1      1       0      1
 172     1      0       1        0      1       1      0        218     1      1       0        1      1       0      2
 173     1      0       1        0      1       1      1        219     1      1       0        1      1       0      3
 174     1      0       1        0      1       1      2        220     1      1       0        1      1       1      0
 175     1      0       1        0      1       1      3        221     1      1       0        1      1       1      1
 176     1      0       1        1      0       0      0        222     1      1       0        1      1       1      2
 177     1      0       1        1      0       0      1        223     1      1       0        1      1       1      3
 178     1      0       1        1      0       0      2        224     1      1       1        0      0       0      0
 179     1      0       1        1      0       0      3        225     1      1       1        0      0       0      1
 180     1      0       1        1      0       1      0        226     1      1       1        0      0       0      2
 181     1      0       1        1      0       1      1        227     1      1       1        0      0       0      3
 182     1      0       1        1      0       1      2        228     1      1       1        0      0       1      0
 183     1      0       1        1      0       1      3        229     1      1       1        0      0       1      1
 184     1      0       1        1      1       0      0        230     1      1       1        0      0       1      2
 185     1      0       1        1      1       0      1        231     1      1       1        0      0       1      3
 186     1      0       1        1      1       0      2        232     1      1       1        0      1       0      0
 187     1      0       1        1      1       0      3        233     1      1       1        0      1       0      1
 188     1      0       1        1      1       1      0        234     1      1       1        0      1       0      2
 189     1      0       1        1      1       1      1        235     1      1       1        0      1       0      3
 190     1      0       1        1      1       1      2        236     1      1       1        0      1       1      0
 191     1      0       1        1      1       1      3        237     1      1       1        0      1       1      1
 192     1      1       0        0      0       0      0        238     1      1       1        0      1       1      2
 193     1      1       0        0      0       0      1        239     1      1       1        0      1       1      3
 194     1      1       0        0      0       0      2        240     1      1       1        1      0       0      0
 195     1      1       0        0      0       0      3        241     1      1       1        1      0       0      1
 196     1      1       0        0      0       1      0        242     1      1       1        1      0       0      2
 197     1      1       0        0      0       1      1        243     1      1       1        1      0       0      3
 198     1      1       0        0      0       1      2        244     1      1       1        1      0       1      0
 199     1      1       0        0      0       1      3        245     1      1       1        1      0       1      1
 200     1      1       0        0      1       0      0        246     1      1       1        1      0       1      2
 201     1      1       0        0      1       0      1        247     1      1       1        1      0       1      3

                                                           - 10 -
  OPTION
         200PR     TEXT       I/II SV     TOP     SCART     A2 ST    SYS
   Data
   248     1        1           1             1     1         0       0
   249     1        1           1             1     1         0       1
   250     1        1           1             1     1         0       2
   251     1        1           1             1     1         0       3
   252     1        1           1             1     1         1       0
   253     1        1           1             1     1         1       1
   254     1        1           1             1     1         1       2
   255     1        1           1             1     1         1       3


5. Option2 data(ACMS~BBACK:1bit,LANG:3bit)
  OPTION                                                                   OPTION
           ACMS         VOL             BBACK      LANG                             ACMS   VOL   BBACK   LANG
   Data                                                                     Data
    0          0          0               0             0                    32      1      0      0      0
    1          0          0               0             1                    33      1      0      0      1
    2          0          0               0             2                    34      1      0      0      2
    3          0          0               0             3                    35      1      0      0      3
    4          0          0               0             4                    36      1      0      0      4
    5          0          0               0             5                    37      1      0      0      5
    6          0          0               0             6                    38      1      0      0      6
    7          0          0               0             7                    39      1      0      0      7
    8          0          0               1             0                    40      1      0      1      0
    9          0          0               1             1                    41      1      0      1      1
    10         0          0               1             2                    42      1      0      1      2
    11         0          0               1             3                    43      1      0      1      3
    12         0          0               1             4                    44      1      0      1      4
    13         0          0               1             5                    45      1      0      1      5
    14         0          0               1             6                    46      1      0      1      6
    15         0          0               1             7                    47      1      0      1      7
    16         0          1               0             0                    48      1      1      0      0
    17         0          1               0             1                    49      1      1      0      1
    18         0          1               0             2                    50      1      1      0      2
    19         0          1               0             3                    51      1      1      0      3
    20         0          1               0             4                    52      1      1      0      4
    21         0          1               0             5                    53      1      1      0      5
    22         0          1               0             6                    54      1      1      0      6
    23         0          1               0             7                    55      1      1      0      7
    24         0          1               1             0                    56      1      1      1      0
    25         0          1               1             1                    57      1      1      1      1
    26         0          1               1             2                    58      1      1      1      2
    27         0          1               1             3                    59      1      1      1      3
    28         0          1               1             4                    60      1      1      1      4
    29         0          1               1             5                    61      1      1      1      5
    30         0          1               1             6                    62      1      1      1      6
    31         0          1               1             7                    63      1      1      1      7




                                                                    - 11 -
6. Option3 data(IIC AFT~CH+AU:1bit)
OPTION
         HiDEV   TSS   IIC T   MONO   CH+AUS
 Data
  0        0      0     0       0       0
  1        0      0     0       0       1
  2        0      0     0       1       0
  3        0      0     0       1       1
  4        0      0     1       0       0
  5        0      0     1       0       1
  6        0      0     1       1       0
  7        0      0     1       1       1
  8        0      1     0       0       0
  9        0      1     0       0       1
 10        0      1     0       1       0
 11        0      1     0       1       1
 12        0      1     1       0       0
 13        0      1     1       0       1
 14        0      1     1       1       0
 15        0      1     1       1       1
 16        1      0     0       0       0
 17        1      0     0       0       1
 18        1      0     0       1       0
 19        1      0     0       1       1
 20        1      0     1       0       0
 21        1      0     1       0       1
 22        1      0     1       1       0
 23        1      0     1       1       1
 24        1      1     0       0       0
 25        1      1     0       0       1
 26        1      1     0       1       0
 27        1      1     0       1       1
 28        1      1     1       0       0
 29        1      1     1       0       1
 30        1      1     1       1       0
 31        1      1     1       1       1




                                               - 12 -
                                          TROUBLE SHOOTING
1. General Features
  No.         Symptom                            Cause                                        Check Point
   1    No screen                Input error of inverter connector       1) Bend the pin legs of P802B connector -> recheck them
                                                                         2) Check and repair IC805 SI4925.

                                 P1 and Pin 50 connector                 1) Check and fix P1 connector
                                 being slipped out

                                 Cracked components and                  1)Check and repair tuner board and main board
                                 soldering at tuner board                2)Solder Q403

   2    Dark screen              1) Defective LCD lamp                   1) Replace the inverter
                                 2) Defective inverter                   2) Replace the LCD lamp
                                 3) Input error of inverter connector    3) Check the connector input.




2. TV and external input
  No.         Symptom                            Cause                                        Check Point
   1    No sound                 Defective Reset IC of IC604.            1) Check volume and speaker.
        - Speaker                Defective MSP3410G of IC601.            - Sound comes out only when being inputted into Audio
        - Earphone               Defective B+(8V) of IC604.             L/R.
                                                                         2) Check after replacing IC603.
                                                                         3) Replace IC601.
                                                                         4) Check and replace B+ of IC604.

   2    Video color beat noise   Earphone shield case being touched.     Check the mould of shield and SJ209, Replace shield case.

                                 Soldering IC501.                        1) Check signal of Video input.
                                                                         2) Check signal of R.G.B output.
                                                                         3) Re-soldering




                                                             - 13 -
         ML-024B CHASSIS BLOCK DIAGRAM
                                                                                                                                                          5V
                                                                                                                                                                             TO MODULE(50P)
                                                                                                                                                                             TO MODULE(50P)

                        POWER                                                                                                                                   H/V Sync
                                                                                                                                                               Enable,CLK          R(8)     G(8)     B(8)
                        (SMPS)
                       INVEERTER                                                                                                                                                                                                           5.0V
                                                         15V
                                                                                EEP SCL1/SDA1                                        H/V                                                                                  R/G/B/FB
         6-LAMP OUT      Assay                                                  EEP
          (7mA/EA)                                                             ROM
                                                                               ROM                        IC100               SCL/SDA
                                                                                                                                                                       IC501                                                              IC502
                                                     INV-On/Off                                        MICOM / TXT
                                                                                                                                                                                                                                           OSD
                                                    (FROM MICOM)                                         6.0MHz              CVBS(From IC352)                  SCALER(Format Converter)
                                                                                    ST-BY
                                                                                  3.3V/2.5V                                                                                    LG8801
                                                                                                                                                                                                                                          RF V.
                                                                                                                                                         NTSC/PAL/SECAM Decoder with Analog
                                                                                                                           CAP./TXT                      YPbPr/RGB Input and Digital YCbCr /Digital
                                                                                                                           (R/G/B/FB)                    RGB Input                                                                        A/V V.
                                                                                                                                                         ===============================                                     IC352
                                                                                                                                                                                                                    Video    Video
                                                                                                                                                                                                                              S/W         S-Y/C
                                                                                                                    SCART R/G/B/FB                                                                                          CXA2040

                              15V                                                                                                                                                                                                         SCART V.
                                                                            15V
                              INVERTER                                                                        8.0V         5.0V
                              MSP34**                                                         SCL/SDA
                                                                                                                                                                                                                                      CVBS(To MJ201)

                                                                                                               IC601                RESET 4.2V
                              33V                                                                        MULTISTANDARD                                                                                              CVBS(To Micom )
                                                                                                                                     SIF
                                                                               3W                      SOUND PROCESSOR
                              TUNER                                                                                                  AUDIO MONO                                                               RF V.
                                                                                                                                                                     R/Y(8)   G/U(8)   B/V(8)




- 14 -
                                                                                                          MSP-34XX
                                                                                                                                      A/V L,R
               POWER                                                   IC602                           SIF : 2, SCART : 4                                                                                     AFT
                                                                      LA4282                           MONO : 1                      DVD L/R
          DC -DC Converter                                                                                                                                 SCL/SDA         IC701                              SIF
                                                                                                       I2S : 2
                              S-T 5V/5V                                                                                              S. L/R
                                                                                                       ------18.432MHz---                                               AD Converter                          AUDIO
                                                                               3W                                                                           3.3V
                              MICOM, TUNER                                                             L-SPK / WOOFER                                                      AD9883
                                                                                                                                                                                                              SW2
                                                                                                       H/P, I2S
                                                                                                                                                                                                                                                       BLOCK DIAGRAM




                                                                                                       SCART OUT : 2                                                                                          SW1

                                                                                                                                                                                                              B+
                              S-T 5V/3.3V                                                     S. L/R      H/P L,R
                                                                                                                                                                                          Y/U/V               IF-0UT     TUNER
                              LG8801, MODULE,
                              AD9883,MICOM                                                                                                                                                                    ADC
            12V(DC)
                                                                                                                                                                                                              33V

                                                S. L/R(In/Out)                                                                                                                                                SDA

                                                                                          YUV
                                                                                                                                                                                            MJ201             SCL
                                                                                                             H/P L,R                                               A/V L,R    V. OUT            A/V L,R OUT
                      SCART V. RF V.                                                                                       S-V.            A/V V.                                                             CTR
                                                                        DVD L/R
                                                                                                                                                                                                              AGC


                                                                                                                              ....
                                  R/G/B/FB L/R in                 DVD(Audio)           DVD/DTV Input
               DC In                                                                                                 H/P          S-Input           VIDEO Input                    VIDEO Output
                                     TV L/R out                                         (480I/480P)                                                                                                                 ANT (RF) Input
                                   CVBS in ID-1
MEMO




- 15 -
                                                          500

                                   540




                                                                                        430

                                                    520

                                                                400




                                                                            450




- 16 -
         120



                                                   112
                                                                                              EXPLODED VIEW




                                             510
                                                                      420

                     120



                                       310
                                                                                  410


                                 530



                                       330


                           300
               340
                    EXPLODED VIEW PARTS LIST

No.   PART NO.                                      DESCRIPTION

112   6304VT2011A       LCD MODULE,LC201V1-A1 TFT COLOR 20.1 640*RGB*480 400CD/M2 8BIT

120   120-D44E          SPEAKER,FULLRANGE ,G705/080701A 4OHM 3/5W 80DB 70X50MM

300   3091V00A20R       CABINET ASSEMBLY,RZ-20LA31 STEREO ML024B .

310   5020V00552G       BUTTON,CONTROL PR-20LA30 HF-380 7 KEY METALIC BLUE

330   5020V00553D       BUTTON,POWER RP-15LA31 NON 1 KEY SET

340   3091V00A19K       CABINET ASSEMBLY,RZ-20LA31 STEREO ML024B .

400   3809V00A10Z       BACK COVER ASSEMBLY,RZ-20LA31 1SCART 3850VC0002F

410   4811V00019A       BRACKET ASSEMBLY,STAND RE-20LA30 NON .

420   4950V00081B       METAL,SUPPORTER SUS HINGE FIXER

430   3550V00202A       COVER,A/V ABS RN-20LA30 .

450   4950V00079B       METAL,FRAME SBHG ML024B 20LA31

500   4950V00050J       METAL,SHIELD SBHG RZ-20LA31

510   6871VSMA74A       PWB(PCB) ASSEMBLY,SUB ,SUB MF-002A CTL ASSY RE/RL/RN-20LA30

520   6871VMMP73A       PWB(PCB) ASSEMBLY,MAIN ML024B

530   6871VSMV36A       PWB(PCB) ASSEMBLY,SUB POWER ML024B 20INCH POWER ASSY

540   6633VA0003P       INVERTER ASSEMBLY,15V NON ECT FRONTEC 6633VA0003JVE




                                   - 17 -
                                                      REPLACEMENT PARTS LIST
For Capacitor & Resistors, the    CC, CX, CK, CN : Ceramic   RD : Carbon Film
charactors at 2nd and 3rd digit   CQ : Polyestor             RS : Metal Oxide Film
in the P/No. means as follows;    CE : Electrolytic          RN : Metal Film
                                                             RF : Fusible



LOCA. NO         PART NO                 DESCRIPTION                                     LOCA. NO   PART NO         DESCRIPTION

                                                                                          Q803      0TR387500AA   TR, CHIP 2SC3875S(ALY) KEC
                                            IC
IC101             0IAL241610B         IC, AT24C16A-10PI-2.7 8PIN DIP ST                                             DIODE
IC102             0IFA752700A         IC, KA75270Z 3 TP RE-SET IC MC-007
                                                                                          D100      0DD181009AB   DIODE, KDS181 TP KEC - 85V - - - 300MA
IC351            0IMCRFA010A          IC, KA7809R, 2P D-PAK, R/TP REGULATOR
                                                                                          D601      0DD181009AB   DIODE, KDS181 TP KEC - 85V - - - 300MA
IC352            0ISO204000A          IC, 32P,QFP BK IIC BUS VIDEO S/W
                                                                                          D602      0DD181009AB   DIODE, KDS181 TP KEC - 85V - - - 300MA
IC601           0IMCRMN011D           IC, MSP3410G QA B8 V3 MICRONAS 80P
                                                                                          D801      0DD181009AB   DIODE, KDS181 TP KEC - 85V - - - 300MA
IC602            0ISA428200A          IC, LA4282 12S 2CHX10W AUDIO AMP - - -
                                                                                          D802      0DD100009AM   DIODE,RECTIFIERS EU1ZV(1) TP SANKEN
IC603             0IKE704200J         IC, KIA7042AF SOT-89 TP 4.2V VOLTAGE
                                                                                          D807      0DD181009AB   DIODE, KDS181 TP KEC - 85V - - - 300MA
IC604            0IMCRFA009A          IC, KA78M08RTM,2P D-PAK, R/TP REGULATOR
                                                                                          D896      0DD410009AA   DIODE,RECTIFIERS SCHOTTKY,BAT 41 TP
IC801            0ITC786000A          IC, SI786 28SSOP TP DUAL-OUTPUT
                                                                                          D897      0DD410009AA   DIODE,RECTIFIERS SCHOTTKY,BAT 41 TP
IC905            0ISA428200A          IC, LA4282 12S 2CHX10W AUDIO AMP - - -
                                                                                          D898      0DD410009AA   DIODE,RECTIFIERS SCHOTTKY,BAT 41 TP
Q101              0IFA270000A         IC, 3P TP LEVEL SHIFT 60V/0.2A,MC007A
                                                                                          D899      0DD410009AA   DIODE,RECTIFIERS SCHOTTKY,BAT 41 TP
Q102              0IFA270000A         IC, 3P TP LEVEL SHIFT 60V/0.2A,MC007A
                                                                                          ZD200     0DZRM00178A   DIODE, R/TP SMD 0.2W 5.1V 5MA -PF
                                  TRANSISTOR                                              ZD201     0DZRM00178A   DIODE, R/TP SMD 0.2W 5.1V 5MA -PF
                                                                                          ZD202     0DZRM00178A   DIODE, R/TP SMD 0.2W 5.1V 5MA -PF
IC2              0TF492509AA          TR, SI4925DY TP TEMIC 30V 6.1A SO-8
                                                                                          ZD203     0DZRM00178A   DIODE, R/TP SMD 0.2W 5.1V 5MA -PF
IC802            0TFVI80001A          TR, SI4808DY R/TP SO-8 30V 7.5A
                                                                                          ZD204     0DZRM00178A   DIODE, R/TP SMD 0.2W 5.1V 5MA -PF
IC803            0TFVI80001A          TR, SI4808DY R/TP SO-8 30V 7.5A
                                                                                          ZD205     0DZRM00178A   DIODE, R/TP SMD 0.2W 5.1V 5MA -PF
IC804            0TFVI80005A          TR, SI4963DY R/TP SO-8 -20V 6.2A
                                                                                          ZD206     0DZRM00178A   DIODE, R/TP SMD 0.2W 5.1V 5MA -PF
IC805            0TF492509AA          TR, SI4925DY TP TEMIC 30V 6.1A SO-8
                                                                                          ZD220     0DZRM00178A   DIODE, R/TP SMD 0.2W 5.1V 5MA -PF
Q1               0TR387500AA          TR, CHIP 2SC3875S(ALY) KEC
                                                                                          ZD221     0DZRM00178A   DIODE, R/TP SMD 0.2W 5.1V 5MA -PF
Q100             0TR387500AA          TR, CHIP 2SC3875S(ALY) KEC
                                                                                          ZD222     0DZRM00178A   DIODE, R/TP SMD 0.2W 5.1V 5MA -PF
Q1101            0TR387500AA          TR, CHIP 2SC3875S(ALY) KEC
                                                                                          ZD400     0DZ330009BA   DIODE, ZENERS HZT33 TAPING
Q1102            0TR387500AA          TR, CHIP 2SC3875S(ALY) KEC
Q1103            0TR387500AA          TR, CHIP 2SC3875S(ALY) KEC                                                  CAPACITOR
Q200             0TR387500AA          TR, CHIP 2SC3875S(ALY) KEC
                                                                                          C10       0CE227DF618    220UF STD 16V M FL TP5
Q353             0TR150400BA          TR, CHIP 2SA1504S(ASY) KEC
                                                                                          C101      0CE107BF618    100UF KME 16V M FL TP5
Q354             0TR150400BA          TR, CHIP 2SA1504S(ASY) KEC
                                                                                          C113      0CE107BF618    100UF KME 16V M FL TP5
Q402             0TR150400BA          TR, CHIP 2SA1504S(ASY) KEC
                                                                                          C209      0CE476DF618    47UF STD 16V M FL TP5
Q403             0TR150400BA          TR, CHIP 2SA1504S(ASY) KEC
                                                                                          C211      0CE106DF618    10UF STD 16V M FL TP5
Q404             0TR387500AA          TR, CHIP 2SC3875S(ALY) KEC
                                                                                          C212      0CE227DD618    220UF STD 10V M FL TP5
Q405             0TR387500AA          TR, CHIP 2SC3875S(ALY) KEC
                                                                                          C219      0CE226DF618    22UF STD 16V M FL TP5
Q406             0TR387500AA          TR, CHIP 2SC3875S(ALY) KEC
                                                                                          C220      0CE226DF618    22UF STD 16V M FL TP5
Q407             0TR387500AA          TR, CHIP 2SC3875S(ALY) KEC
                                                                                          C281      0CE105BK618    1UF KME 50V M FL TP5
Q502             0TR150400BA          TR, CHIP 2SA1504S(ASY) KEC
                                                                                          C282      0CE105BK618    1UF KME 50V M FL TP5
Q510             0TR150400BA          TR, CHIP 2SA1504S(ASY) KEC
                                                                                          C289      0CE104DK618    0.1000UF STD 50V M FL TP5
Q551             0TR150400BA          TR, CHIP 2SA1504S(ASY) KEC
                                                                                          C351      0CE227DF618    220UF STD 16V M FL TP5
Q560             0TR387500AA          TR, CHIP 2SC3875S(ALY) KEC
                                                                                          C353      0CE475DK618    4.7UF STD 50V 20% FL TP 5
Q602             0TR150400BA          TR, CHIP 2SA1504S(ASY) KEC
                                                                                          C354      0CE106DF618    10UF STD 16V M FL TP5
Q603             0TR150400BA          TR, CHIP 2SA1504S(ASY) KEC
                                                                                          C356      0CE106DF618    10UF STD 16V M FL TP5
Q604             0TR150400BA          TR, CHIP 2SA1504S(ASY) KEC
                                                                                          C357      0CE106DF618    10UF STD 16V M FL TP5
Q605             0TR150400BA          TR, CHIP 2SA1504S(ASY) KEC
                                                                                          C361      0CE477BF618    470UF KME 16V M FL TP5
Q651             0TR150400BA          TR, CHIP 2SA1504S(ASY) KEC
                                                                                          C362      0CE107DF618    100UF STD 16V M FL TP5
Q801             0TR387500AA          TR, CHIP 2SC3875S(ALY) KEC
                                                                               



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