Service Manuals, User Guides, Schematic Diagrams or docs for : Philips Blue Ray Player BDP3010 BDP3010F8_SS-ET-SB-EX-SI_1413263766 (1)

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SERVICE MANUAL

 BLU-RAY DISC PLAYER

BDP3010/F8 / BDP3010/F8 C
                                         IMPORTANT SAFETY NOTICE
Proper service and repair is important to the safe, reliable operation of all
P&F Equipment. The service procedures recommended by P&F and
described in this service manual are effective methods of performing
service operations. Some of these service special tools should be used
when and as recommended.
It is important to note that this service manual contains various CAUTIONS
and NOTICES which should be carefully read in order to minimize the risk
of personal injury to service personnel. The possibility exists that improper
service methods may damage the equipment. It also is important to
understand that these CAUTIONS and NOTICES ARE NOT EXHAUSTIVE.
P&F could not possibly know, evaluate and advice the service trade of all
conceivable ways in which service might be done or of the possible
hazardous consequences of each way. Consequently, P&F has not
undertaken any such broad evaluation. Accordingly, a servicer who uses a
service procedure or tool which is not recommended by P&F must first use
all precautions thoroughly so that neither his safety nor the safe operation
of the equipment will be jeopardized by the service method selected.

                                                       TABLE OF CONTENTS
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1-1
Laser Beam Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2-1
Important Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3-1
Standard Notes for Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4-1
Cabinet Disassembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5-1
How to Initialize the BLU-RAY Disc Player . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6-1
Firmware Renewal Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7-1
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8-1
Block Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9-1
Schematic Diagrams / CBA and Test Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10-1
Waveforms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11-1
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12-1
System Control Timing Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13-1
IC Pin Function Descriptions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14-1
Lead Identifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15-1
Exploded Views. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16-1
Mechanical Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17-1
Electrical Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18-1




                              Manufactured under license from Dolby Laboratories.
                              Dolby and the double-D symbol are trademarks of Dolby Laboratories.
SPECIFICATIONS




     1-1-1       E5P32SP
                   LASER BEAM SAFETY PRECAUTIONS
This BD player uses a pickup that emits a laser beam.



                                                  Do not look directly at the laser beam coming
                                                  from the pickup or allow it to strike against your
                                                  skin.




The laser beam is emitted from the location shown in the figure. When checking the laser diode, be sure to keep
your eyes at least 30 cm away from the pickup lens when the diode is turned on. Do not look directly at the laser
beam.
CAUTION: Use of controls and adjustments, or doing procedures other than those specified herein, may result in
hazardous radiation exposure.


               Drive Mechanism Assembly


                    Laser Beam Radiation



                               Laser Pickup




                                  Turntable




                               Location: Inside Top of BD mechanism.




                                                      1-2-1                                            B2NLBSP
                     IMPORTANT SAFETY PRECAUTIONS
Product Safety Notice                                           I.   Also check areas surrounding repaired locations.
                                                                J. Be careful that foreign objects (screws, solder
Some electrical and mechanical parts have special                  droplets, etc.) do not remain inside the set.
safety-related characteristics which are often not
                                                                K. When connecting or disconnecting the internal
evident from visual inspection, nor can the protection
                                                                   connectors, first, disconnect the AC plug from the
they give necessarily be obtained by replacing them
                                                                   AC outlet.
with components rated for higher voltage, wattage,
etc. Parts that have special safety characteristics are
identified by a # on schematics and in parts lists. Use
of a substitute replacement that does not have the
same safety characteristics as the recommended
replacement part might create shock, fire, and/or other
hazards. The Product's Safety is under review
continuously and new instructions are issued
whenever appropriate. Prior to shipment from the
factory, our products are carefully inspected to confirm
with the recognized product safety and electrical
codes of the countries in which they are to be sold.
However, in order to maintain such compliance, it is
equally important to implement the following
precautions when a set is being serviced.

Precautions during Servicing
A. Parts identified by the # symbol are critical for
   safety. Replace only with part number specified.
B. In addition to safety, other parts and assemblies
   are specified for conformance with regulations
   applying to spurious radiation. These must also be
   replaced only with specified replacements.
   Examples: RF converters, RF cables, noise
   blocking capacitors, and noise blocking filters, etc.
C. Use specified internal wiring. Note especially:
    1) Wires covered with PVC tubing
    2) Double insulated wires
    3) High voltage leads
D. Use specified insulating materials for hazardous
   live parts. Note especially:
    1) Insulation tape
    2) PVC tubing
    3) Spacers
    4) Insulators for transistors
E. When replacing AC primary side components
   (transformers, power cord, etc.), wrap ends of
   wires securely about the terminals before
   soldering.
F. Observe that the wires do not contact heat
   producing parts (heat sinks, oxide metal film
   resistors, fusible resistors, etc.).
G. Check that replaced wires do not contact sharp
   edges or pointed parts.
H. When a power cord has been replaced, check that
   5 - 6 kg of force in any direction will not loosen it.


                                                            1-3-1                                           BDN_ISP
Safety Check after Servicing
Examine the area surrounding the repaired location for damage or deterioration. Observe that screws, parts, and
wires have been returned to their original positions. Afterwards, do the following tests and confirm the specified
values to verify compliance with safety standards.

1. Clearance Distance
When replacing primary circuit components, confirm
specified clearance distance (d) and (d') between
soldered terminals, and between terminals and                            Chassis or Secondary Conductor
surrounding metallic parts. (See Fig. 1)
                                                                                     Primary Circuit
Table 1: Ratings for selected area

 AC Line Voltage       Clearance Distance (d), (d')                        d'             d

       120 V
                                  3mm(d)
                                  4mm(d')
Note: This table is unofficial and for reference only. Be
      sure to confirm the precise values.




                                                                                                            Fig. 1

2. Leakage Current Test
Confirm the specified (or lower) leakage current
between B (earth ground, power cord plug prongs) and                      Exposed Accessible Part
externally exposed accessible parts (RF terminals,
antenna terminals, video and audio input and output
terminals, microphone jacks, earphone jacks, etc.) is
lower than or equal to the specified value in the table
below.
                                                                                         AC Voltmeter
                                                                     Z
Measuring Method (Power ON):                                                             (High Impedance)
Insert load Z between B (earth ground, power cord plug
prongs) and exposed accessible parts. Use an AC
voltmeter to measure across the terminals of load Z.
See Fig. 2 and the following table.
                                                                          One side of
                                                                     B
                                                                          Power Cord Plug Prongs

                                                                                                            Fig. 2


Table 2: Leakage current ratings for selected areas

                                                                          One side of power cord plug
  AC Line Voltage            Load Z            Leakage Current (i)
                                                                                 prongs (B) to:
                           2k RES.
                                                 i0.7mA AC Peak                       RF or
                          Connected in
                                                    i2mA DC                      Antenna terminals
                            parallel
        120 V
                           50k RES.
                                                 i0.7mA AC Peak
                          Connected in                                           A/V Input, Output
                                                    i2mA DC
                             parallel

Note:This table is unofficial and for reference only. Be sure to confirm the precise values.



                                                       1-3-2                                            BDN_ISP
                      STANDARD NOTES FOR SERVICING
Circuit Board Indications                                    Pb (Lead) Free Solder
1. The output pin of the 3 pin Regulator ICs is              When soldering, be sure to use the Pb free solder.
   indicated as shown.
                                                             How to Remove / Install Flat Pack-IC
          Top View                   Bottom View
                           Input                             1. Removal
    Out              In
                                                             With Hot-Air Flat Pack-IC Desoldering Machine:
                                                             1. Prepare the hot-air flat pack-IC desoldering
2. For other ICs, pin 1 and every fifth pin are                 machine, then apply hot air to the Flat Pack-IC
   indicated as shown.                                          (about 5 to 6 seconds). (Fig. S-1-1)

                                     5

       Pin 1



                                    10

3. The 1st pin of every male connector is indicated as
   shown.


                                                                                                        Fig. S-1-1
       Pin 1
                                                             2. Remove the flat pack-IC with tweezers while
                                                                applying the hot air.
Instructions for Connectors                                  3. Bottom of the flat pack-IC is fixed with glue to the
1. When you connect or disconnect the FFC (Flexible             CBA; when removing entire flat pack-IC, first apply
   Foil Connector) cable, be sure to first disconnect           soldering iron to center of the flat pack-IC and heat
   the AC cord.                                                 up. Then remove (glue will be melted). (Fig. S-1-6)
2. FFC (Flexible Foil Connector) cable should be             4. Release the flat pack-IC from the CBA using
   inserted parallel into the connector, not at an              tweezers. (Fig. S-1-6)
   angle.
                                                             CAUTION:
                                                             1. The Flat Pack-IC shape may differ by models. Use
                                                                an appropriate hot-air flat pack-IC desoldering
                                                                machine, whose shape matches that of the Flat
                                                                Pack-IC.
                      FFC Cable                              2. Do not supply hot air to the chip parts around the
                                                                flat pack-IC for over 6 seconds because damage
                                                                to the chip parts may occur. Put masking tape
                      Connector                                 around the flat pack-IC to protect other parts from
                                                                damage. (Fig. S-1-2)
                          CBA


          * Be careful to avoid a short circuit.




                                                         1-4-1                                             BDN_SN
3. The flat pack-IC on the CBA is affixed with glue, so       With Soldering Iron:
   be careful not to break or damage the foil of each         1. Using desoldering braid, remove the solder from
   pin or the solder lands under the IC when                     all pins of the flat pack-IC. When you use solder
   removing it.                                                  flux which is applied to all pins of the flat pack-IC,
                                                                 you can remove it easily. (Fig. S-1-3)

                                       Hot-air
                                       Flat Pack-IC                Flat Pack-IC          Desoldering Braid
                                       Desoldering
                                       Machine
        CBA




                                                                                             Soldering Iron
      Masking                        Flat Pack-IC                                                          Fig. S-1-3
      Tape
        Tweezers                                              2. Lift each lead of the flat pack-IC upward one by
                                                                 one, using a sharp pin or wire to which solder will
                                           Fig. S-1-2
                                                                 not adhere (iron wire). When heating the pins, use
                                                                 a fine tip soldering iron or a hot air desoldering
                                                                 machine. (Fig. S-1-4)




                                                                                                       Sharp
                                                                                                       Pin

                                                                      Fine Tip
                                                                      Soldering Iron
                                                                                                           Fig. S-1-4

                                                              3. Bottom of the flat pack-IC is fixed with glue to the
                                                                 CBA; when removing entire flat pack-IC, first apply
                                                                 soldering iron to center of the flat pack-IC and heat
                                                                 up. Then remove (glue will be melted). (Fig. S-1-6)
                                                              4. Release the flat pack-IC from the CBA using
                                                                 tweezers. (Fig. S-1-6)




                                                          1-4-2                                                BDN_SN
With Iron Wire:                                                 2. Installation
1. Using desoldering braid, remove the solder from              1. Using desoldering braid, remove the solder from
   all pins of the flat pack-IC. When you use solder               the foil of each pin of the flat pack-IC on the CBA
   flux which is applied to all pins of the flat pack-IC,          so you can install a replacement flat pack-IC more
   you can remove it easily. (Fig. S-1-3)                          easily.
2. Affix the wire to a workbench or solid mounting              2. The "" mark on the flat pack-IC indicates pin 1.
   point, as shown in Fig. S-1-5.                                  (See Fig. S-1-7.) Be sure this mark matches the
3. While heating the pins using a fine tip soldering               pin 1 on the PCB when positioning for installation.
   iron or hot air blower, pull up the wire as the solder          Then presolder the four corners of the flat pack-IC.
   melts so as to lift the IC leads from the CBA                   (See Fig. S-1-8.)
   contact pads as shown in Fig. S-1-5.                         3. Solder all pins of the flat pack-IC. Be sure that
4. Bottom of the flat pack-IC is fixed with glue to the            none of the pins have solder bridges.
   CBA; when removing entire flat pack-IC, first apply
   soldering iron to center of the flat pack-IC and heat
   up. Then remove (glue will be melted). (Fig. S-1-6)              Example :
5. Release the flat pack-IC from the CBA using
   tweezers. (Fig. S-1-6)
Note: When using a soldering iron, care must be
      taken to ensure that the flat pack-IC is not
      being held by glue. When the flat pack-IC is
      removed from the CBA, handle it gently
      because it may be damaged if force is applied.
                                                                    Pin 1 of the Flat Pack-IC
                                                                    is indicated by a " " mark.
                                Hot Air Blower                                                             Fig. S-1-7



                                                    or
                                                                                     Presolder

                                        Iron Wire


                                     Soldering Iron

        To Solid
        Mounting Point
                                             Fig. S-1-5
                                                                                                     Flat Pack-IC

                                                                    CBA

                                        Fine Tip                                                           Fig. S-1-8
      CBA                               Soldering Iron




                                       Flat Pack-IC
        Tweezers


                                             Fig. S-1-6




                                                            1-4-3                                              BDN_SN
Instructions for Handling Semi-
conductors
Electrostatic breakdown of the semi-conductors may
occur due to a potential difference caused by
electrostatic charge during unpacking or repair work.

1. Ground for Human Body
Be sure to wear a grounding band (1 M) that is
properly grounded to remove any static electricity that
may be charged on the body.

2. Ground for Workbench
Be sure to place a conductive sheet or copper plate
with proper grounding (1 M) on the workbench or
other surface, where the semi-conductors are to be
placed. Because the static electricity charge on
clothing will not escape through the body grounding
band, be careful to avoid contacting semi-conductors
with your clothing.


  




                                 CBA




                          Grounding Band




                                             1M


                           CBA


      1M
                             Conductive Sheet or
                             Copper Plate




                                                          1-4-4   BDN_SN
                    CABINET DISASSEMBLY INSTRUCTIONS
1. Disassembly Flowchart                                            Note:
                                                                    (1) Identification (location) No. of parts in the figures
This flowchart indicates the disassembly steps to gain
                                                                    (2) Name of the part
access to item(s) to be serviced. When reassembling,
follow the steps in reverse order. Bend, route, and                 (3) Figure Number for reference
dress the cables as they were originally.                           (4) Identification of parts to be removed, unhooked,
                                                                        unlocked, released, unplugged, unclamped, or
          [1] Top Cover                                                 desoldered.
                                                                        P = Spring, L = Locking Tab, S = Screw,
        [2] Front Assembly               [3] Front CBA                  CN = Connector
                                                                        * = Unhook, Unlock, Release, Unplug, or Desolder
         [4] Rear Panel
                                                                        e.g. 2(S-2) = two Screws (S-2),
                                                                             2(L-2) = two Locking Tabs (L-2)
  [5] BD Main CBA &
  BD Mechanism Assembly                                             (5) Refer to "Reference Notes."

                                                                    Reference Notes
    [6] Main PCB Bracket
                                                                    1. CAUTION 1: Locking Tabs (L-1) , (L-2) and (L-3)
        [7] Motor DC Fan                                               are fragile. Be careful not to break them.
                                                                    2. The BD Main CBA & BD Mechanism Assembly
        [8] Power Holder                                               is adjusted as a unit at factory. Therefore, do
                                                                       not disassemble it. Replace the BD Main CBA
           [9] AV CBA                                                  & BD Mechanism Assembly as a unit.




2. Disassembly Method
                                       Removal
 ID/                                                                    (S-1)
                                                                                                                        (S-1)
Loc.         Part                Remove/*Unhook/
                        Fig.
No.                     No.       Unlock/Release/        Note
                                 Unplug/Desolder
  [1]    Top Cover        D1 6(S-1)                       ---
         Front                  *4(L-1), *3(L-2),
  [2]                     D2                              1
         Assembly               *4(L-3), *CN6000
                                                                            [1] Top Cover
  [3]    Front CBA        D2 ---------------              ---
                                (S-1), 3(S-2), (S-3),
  [4]    Rear Panel D3                                    ---
                                2(S-4)                                                                                (S-1)
         BD Main
         CBA & BD     2(S-5), 4(S-6),
  [5]              D4                                     2
         Mechanism    *CN6101, *CN7101
         Assembly
         Main PCB
  [6]                     D4 (S-7)                        ---
         Bracket
         Motor DC
  [7]                     D5 *CN2004                      ---
         Fan
         Power                                                                                                      Fig. D1
  [8]                     D5 4(S-8), Hook                 ---
         Holder
  [9]    AV CBA           D5 ---------------              ---
                                                          
 (1)          (2)         (3)             (4)            (5)




                                                                1-5-1                                               E5P31DC
                                                                          (S-6)
                                                                                          [5] *BD Main CBA
                                                                                          & BD Mechanism
                                                                                          Assembly




                                                                                                    CN7101
   (L-1)                                                        (S-5)
                                                                                           CN6101
              (L-3)   CN6000                                      (S-7)
                                                                                          [6] Main PCB
                               [3] Front CBA                                              Bracket


                                       (L-1)
(L-2)


            [2] Front Assembly
                                        Fig. D2

                                                            * See Reference Notes 2.                  Fig. D4


           [4] Rear Panel

                                                                                  (S-8)
                               (S-1)
                                        (S-2)
                                         (S-3)               [9] AV CBA
                                                                                                    [7] Motor
                                            (S-4)
                                                                                                    DC Fan




                                                                                   CN2004


                                        Fig. D3
                                                                                                         Hook
                                                                                          [8] Power Holder




                                                                                                      Fig. D5




                                                    1-5-2                                            E5P31DC
3. How to Eject Manually
1. Remove the Top Cover , Front Assembly and BD Main CBA & BD Mechanism Assembly.
2. Slide the portion A in the direction of the arrow.
3. Pull the tray out manually and remove a disc.




                                                                Portion A




                                                        1-5-3                       E5P31DC
         HOW TO INITIALIZE THE BLU-RAY DISC PLAYER
To put the program back at the factory-default,
initialize the BD player as the following procedure.
1. Turn the power on.
2. Remove the disc on the tray and close the tray.
3. Press [1], [2], [3], [4], and [INFO] buttons on the
   remote control unit in that order.
   Fig. a appears on the screen. All VFD lights.
                        "*******" differ depending on the models.

         Version Info

         F/W Name         :   *******
         Version          :   *.***
         Region           :   */*
         Pickup           :   **




         EEPROM CLEAR : STOP              EXIT : POWER


                                 Fig. a
4. Press [ C ] button on the remote control unit.
   Fig. b appears on the screen and Fig. c appears
   on the VFD.
                        "*******" differ depending on the models.

         Version Info

         F/W Name         :   *******
         Version          :   *.***
         Region           :   */*
         Pickup           :   **




         EEPROM CLEAR : OK
         EEPROM CLEAR : STOP              EXIT : POWER


                                 Fig. b




                                 Fig. c
5. To exit this mode, press [             ] button.




                                                                    1-6-1   E5P31INT
                                   FIRMWARE RENEWAL MODE
Note: The file extension of the available firmware is                             The appearance shown in (*1) of Fig. c is
      "b30".                                                                      described as follows:
1. Turn the power on and remove the disc on the tray
                                                                             No.      Appearance                           State
   and close the tray.
2. To put the BD player into version up mode, press                           1     Now Loading... Loading the disc
   [9], [8], [7], [6], and [DISC MENU/POP-UP MENU]                                                       Sending files into the
   buttons on the remote control unit in that order.                                                     memory.
   The tray will open automatically.                                          2     Reading...
                                                                                                         After reading, automatically
   Fig. a appears on the screen and Fig. b appears                                                       the tray opens.
   on the VFD.
                                                                                                    Writing new version data,
                      "*******" differ depending on the models.               3     See FL Display. the progress will be displayed
                                                                                                    as shown in Fig. f.
          F/W VERSION UP MODE       FW Name:******* Ver *.***


                                                                                                    "*******" differ depending on the models.

          Please Insert a Disc                                                         F/W VERSION UP MODE        FW Name:******* Ver *.***
                 For F/W Version Up.
                                                                                       1. ALL
                                                                                          Version : *.***         **************.b30
                                                                                          CHECKSUM : ****

                                                                                         See LED.
                                                                                         Updating :     and     flash alternately.
            Fig. a Version Up Mode Screen                                                Success :      and     remain on.
                                                                                         Error      All          flash alternately.
                                                                                                                        EXIT : POWER


                                                                                              Fig. e Version Up Mode
            Fig. b VFD in Version Up Mode
3. Load the disc for version up.
4. The BD player enters the F/W version up mode
   automatically. Fig. c appears on the screen and                                        Fig. f VFD in Version Up Mode
   Fig. d appears on the VFD. Make sure to insert the                    5. After programming is finished, the checksum on
   proper F/W for the state of this model.                                  the VFD (Fig. g).
                         "*******" differ depending on the models.

             F/W VERSION UP MODE        FW Name:******* Ver *.***


                                                                             Fig. g VFD upon Finishing the Programming Mode (Exampl)
                                                                                  Checksum appears on the VFD then the tray will
   (*1)        Now Loading...                                                     open automatically. Remove the disc on the tray.
                                                                                  At this time, no button is available.
                                                                         6. Unplug the AC cord from the AC outlet. Then plug
                                              EXIT : POWER                  it again.
                                                                         7. Turn the power on.
    Fig. c Programming Mode Screen (Example)




    Fig. d VFD in Programming Mode (Example)




                                                                     1-7-1                                                              E5P31FW
How to Verify the Firmware Version
1. Turn the power on.
2. Remove the disc on the tray and close the tray.
3. Press [1], [2], [3], [4], and [INFO] buttons on the
   remote control unit in that order.
   Fig. h appears on the screen.
                        "*******" differ depending on the models.

         Version Info

         F/W Name         :   *******
         Version          :   *.***
         Region           :   */*
         Pickup           :   **




         EEPROM CLEAR : STOP              EXIT : POWER


                                 Fig. h
4. To exit this mode, press [             ] button.




                                                                    1-7-2   E5P31FW
                                FIRMWARE RENEWAL MODE (for User)
1. Press [            ] button to display Setup menu.                     6. Firmware loading starts. Fig. f will appear on the
2. Select to Settings - Advanced Setup - Others -                            screen and Fig. g appears on the VFD.
   Software Upgrade.                                                                Software Upgrade

3. The screen appears in Fig. a when "Yes" is                                         1.Loading              2.Upgrading

   chosen and the tray opens. Insert the disc and                                    Loading Software...
   press [ A ] button.
           Software Upgrade
                                                                                     If you want to exit the download, press 'BACK'.

             Please insert a disc for software Upgrade.


             If you want to exit Upgrade, press 'BACK'.

                                                                                                                      Fig. f




                                             Fig. a                                       Fig. g VFD in Update Mode
4. Disc loading starts. Fig. b will appear on the                         7. Updating starts automatically. Writing new version
   screen and Fig. c appears on the VFD.                                     data, the progress will be displayed as shown in
           Software Upgrade                                                  Fig. h and Fig. i appears on the VFD.
                                                                                    Software Upgrade
             Loading Disc....
                                                                                      1.Loading              2.Upgrading

                                                                                     Upgrading Software...


                                                                                     Please wait for a few minutes.
                                                                                     Do not unplug the AC cord or interrupt upgrading process.
                                                                                     When upgrade is completed unit will automatically turn Off.
                                                                                     Upgrade disc will eject after unit automatically turns back on.

                                             Fig. b
                                                                                                                      Fig. h



                  Fig. c VFD in Update Mode
5. Fig. d will appear on the screen, then select "Yes".                                   Fig. i VFD in Update Mode
   Fig. e will appears on the VFD.                                        8. "GOODBYE" on the VFD and turn the power off
           Software Upgrade                                                  automatically when it finishes.
                                                                          9. The power turns on and the tray will open
             Current Version :     X.XXX
             Insert Version :      X.XXX
                                                                             automatically. Remove the disc on the tray.
                                                                             All the item of SETUP are initialized.
             Select 'Yes' and press 'OK' button to start upgrading.
             Press 'No' to exit software upgrade .


                   Yes                No




                                             Fig. d




                  Fig. e VFD in Update Mode




                                                                      1-7-3                                                                            E5P31FW
                                     TROUBLESHOOTING
FLOW CHART NO.1
The power cannot be turned on.

                                                        No
Is the fuse normal?                                              See FLOW CHART No.2 
                          Yes
Is normal state restored when once unplugged       No            Check if there is any leak or short-circuiting on the
power cord is plugged again after several seconds?               primary circuit component, and service it if defective.
                              Yes                                (IC1001, Q1001, Q1002, T1002, D1001, D1002,
                                                        No
Is +5V voltage supplied to the cathode of D1011?                 D1003, D1004, D1007, D1008, C1010, R1013)
                              Yes
Check each rectifying circuit of the secondary
circuit and service it if defective.

FLOW CHART NO.2
The fuse blows out.

Check the presence that the primary component                    Check the presence that the rectifying diode or
is leaking or shorted and service it if defective.               circuit is shorted in each rectifying circuit of
                                                                 secondary side, and service it if defective.

After servicing, replace the fuse.

FLOW CHART NO.3
When the output voltage fluctuates.

Does the photo coupler circuit on the secondary  No             Check IC1003, IC1011 and their periphery,
side operate normally?                                          and service it if defective.
                             Yes
Check IC1001, IC1003, D1006 and their periphery,
and service it if defective.

FLOW CHART NO.4
When buzz sound can be heard in the vicinity of power circuit.


Check if there is any short-circuit on the rectifying diode and the circuit in each rectifying circuit of the secondary
side, and service it if defective. (D1011, D1013, D1010, D1014, D1018, D1023, IC2600, IC2601, IC2602, Q1011,
Q2603, Q2604, Q2606, Q2607)

FLOW CHART NO.5
-FL is not outputted.
                                                       No       Check D1018, C1021 and their periphery,
Is -25V voltage supplied to the anode of D1018?
                                                                and service it if defective.
                            Yes
Check for load circuit short-circuiting or leak, and
service it if defective.




                                                        1-8-1                                                 E5P31TR
FLOW CHART NO.6
P-ON+13V is not outputted.

                                                         No
Is 13V voltage supplied to the emitter of Q2603?                 Check D1023, D1018, C1024, L1003 and
                            Yes                                  their periphery circuit, and service it if defective.
                                                         No
Is the voltage of base on Q2603 lower than the                   Check Q2601, D2601 and PWSW4 line and service
voltage of emitter on Q2603 when turning the power on?           it if defective.
                             Yes
Replace Q2603.

FLOW CHART NO.7
P-ON+5V (P-ON+5V(2)) is not outputted.

                                                         No
Is 5V voltage supplied to the emitter of Q2604?                  Check D1013, D1014, C1019, C1025, and
                            Yes                                  their periphery circuit, and service it if defective.
                                                         No
Is the voltage of base on Q2604 lower than the                   Check Q2605, D2614 and PWSW4 line and service
voltage of emitter on Q2604 when turning the power on?           it if defective.
                             Yes
Replace Q2604.

FLOW CHART NO.8
P-ON+5V (1) is not outputted.

                                                         No
Is 5V voltage inputted to the emitter of Q2606?                  Check D1013, D1014, C1019, C1025, and
                            Yes                                  their periphery, and service it if defective.
                                                         No
Is the voltage of base on Q2606 lower than the                   Check Q2605, D2605 and PWSW4 line and service
voltage of emitter on Q2606 when turning the power on?           it if defective.
                             Yes
Replace Q2606.

FLOW CHART NO.9
P-ON+10.5V is not outputted.

                                                         No
Is 13V voltage inputted to the collector of Q2607?               Check D1023, C1018, C1024, L1003 and
                            Yes                                  their periphery, and service it if defective.
                                                         No
Is 11V voltage inputted to the base of Q2607?                    Is 12.5V voltage inputted to the base of Q2602?
                            Yes                                                   Yes                       No
Replace Q2607.                                                   Check Q2602, D2606,         Check Q2601, D2613,
                                                                 and their periphery, and    and PWSW4 line, and
                                                                 service it if defective.    service it if defective.




                                                         1-8-2                                                   E5P31TR
FLOW CHART NO.10
P-ON+1.2V is not outputted.

                                                      No
Is 5V voltage supplied to Pin(2) of IC2601?                   Check D1013, D1014, C1019, C1025 and
                            Yes                               the periphery circuit, and service it if defective.
                                                      No
Is the "H" signal inputted to the Pin(7) of IC2601?           Replace IC2000.
                              Yes
Replace IC2601.

FLOW CHART NO.11
P-ON+1.8V is not outputted. (P-ON+1.2V is outputted normally.)

                                                      No
Is 5V voltage supplied to Pin(2) of IC2602?                   Check D1013, D1014, C1019, C1025 and their
                           Yes                                periphery circuit, and service it if defective.
                                                      No
Is the "H" signal inputted to the Pin(7) of IC2602?           Replace IC2000.
                              Yes
Replace IC2602.

FLOW CHART NO.12
EV+3.9V is not outputted.

                                                      No
Is 5V voltage supplied to the collector of Q1011?             Check D1013, D1014, C1019, C1025, and
                            Yes                               their periphery circuit, and service it if defective.
                                                      No
Is 4V voltage supplied to the base of Q1011?                  Check IC1012, R1046, R1048, and their
                            Yes                               periphery circuit, and service it if defective.
Replace Q1011.

FLOW CHART NO.13
P-ON+3.3V is not outputted.

                                                      No
Is 5V voltage supplied to Pin(1) of IC2600?                   Check D1013, D1014, C1019, C1025 and
                            Yes                               their periphery circuit, and service it if defective.
                                                      No
Is 1.2V voltage supplied to Pin(4) of IC2600?                 Is the "L" signal outputted to the collector of Q2600?
                            Yes                                             Yes                       No
Replace IC2600.                                               Check D2600 and their         Check Q2600 and
                                                              periphery circuit, and        PWSW1 line, and
                                                              service it if defective.      service it if defective.




                                                      1-8-3                                                     E5P31TR
FLOW CHART NO.14
The fluorescent display tube does not light up.

                                                      No
Is 5V voltage supplied to Pin(13, 43) of IC6001?                 Check the P-ON+5V line and service it if defective.
                           Yes                        No
Is approximately -24V to -28V voltage supplied to                Check the -FL line and service it if defective.
Pin(30) of IC6001?
                            Yes
                                                      No
Is there approximately 500kHz oscillation to                     Check R6007, IC6001 and their periphery, and
Pin(5) of IC6001?                                                service it if defective.
                            Yes
Are the filament voltage applied between (1,2)        No         Check the power circuit, D1010, D1017, C1016
and (31,32) of the fluorescent display tube?                     and their periphery, and service it if defective.
Also negative voltage applied between these pins
and GND?
                            Yes
Replace the fluorescent display tube.


FLOW CHART NO.15
The key operation is not functioning.


Are the contact point and the installation state No             Re-install the switches (SW6000, SW6001,
of the key switches (SW6000, SW6001, SW6003,                    SW6003, SW6004) correctly or replace the
SW6004) normal?                                                 poor switch.
                           Yes
When pressing each switches (SW6000, SW6001, No                 Check the switches (SW6000, SW6001, SW6003,
SW6003, SW6004), do the voltage of Pin(30)                      SW6004) and their periphery, and service
of IC2000 increase?                                             it if detective.
                           Yes
Replace IC2000.

FLOW CHART NO.16
No operation is possible from the remote control unit.(Operation is possible from the unit.)

                                                      No
Is 5V voltage supplied to Pin(2) of RS6000                     Check EV+3.3V line and service it if defective.
(remote control receiver) ?
                              Yes
Is the "L" pulse sent out Pin(1) of RS6000 (remote    No       Replace the RS6000 (remote control receiver) or
control receiver) when the remote control unit                 remote control unit.
is activated?
                              Yes
                                                      No
Is the "L" pulse inputted to the Pin(5) of IC2000?              Check the line between the RS6000 (remote
                            Yes                                 control receiver) and the Pin(5) of IC2000, and
Replace IC2000.                                                 service it if detective.




                                                       1-8-4                                                E5P31TR
FLOW CHART NO.17
The disc tray cannot be opened and closed. (It can be done using the remote control unit.)

                                                       No
Is the normal control voltage inputted to Pin(30) of           Replace the "OPEN/CLOSE" switch (SW6004).
IC2000? Refer to "FLOW CHART NO.15" 
                             Yes
Replace the BD Main CBA & BD Mechanism
Assembly.

FLOW CHART NO.18
The disc tray cannot be opened and closed.
[No Disc] indicated.
Both functions of picture and sound do not operate normally.
                        Yes
Replace the BD Main CBA & BD Mechanism
Assembly.

FLOW CHART NO.19
Picture does not appear normally.

Set the disc on the disc tray, and playback.
                                                       No
Are the video signals outputted to each pin of                 Replace the BD Main CBA & BD Mechanism
CN2200?                                                        Assembly.
CN2201 13PIN       VIDEO
CN2201 11PIN       VIDEO-Y(I/P)
CN2201 9PIN        VIDEO-Pb/Cb
CN2201 7PIN        VIDEO-Pr/Cr
                          Yes
Are the video signals shown above inputted into                Check the line between each pin of CN2200 and
each pin of IC2300?                                    No      each pin of IC2300, and service it if detective.
IC2300     1PIN   VIDEO                                        CN2200 13PIN  IC2300          1PIN   VIDEO
IC2300     3PIN   VIDEO-Y(I/P)                                 CN2200 11PIN  IC2300          3PIN   VIDEO-Y(I/P)
IC2300     4PIN   VIDEO-Pb/Cb                                  CN2200 9PIN  IC2300           4PIN   VIDEO-Pb/Cb
IC2300     5PIN   VIDEO-Pr/Cr                                  CN2200 7PIN  IC2300           5PIN   VIDEO-Pr/Cr
                            Yes
Are the video signals outputted to each pin of
IC2300?
IC2300 12PIN      VIDEO-Y(I/P)                         No
                                                                Is 5V voltage supplied to the Pin(13) of IC2300?
IC2300 10PIN      VIDEO-Pb/Cb                                            Yes                           No
IC2300 9PIN       VIDEO-Pr/Cr
                                                               Replace IC2300.       Check P-ON+5V line and
IC2300 14PIN      VIDEO
                                                                                     service it if detective.
                            Yes
Are the video signals outputted to the specific
output terminal?
                                                       No
Are the component video signals outputted to the               Check the periphery of JK2300 from Pin(9,10,12)
VIDEO OUT terminal (JK2300)?                                   of IC2300 and service it if detective.
                                                       No
Are the composite video signals outputted to                   Check the periphery of JK2300 from Pin(14) of
the VIDEO OUT terminal (JK23 00)?                              IC2300 and service it if detective.



                                                       1-8-5                                             E5P31TR
FLOW CHART NO.20
Audio is not outputted normally.

Set the disc on the disc tray, and playback.

                                                     No
Are the analog audio signals outputted to each pin           Replace the BD Main CBA & BD Mechanism
of CN2200?                                                   Assembly.

CN2200 16PIN AUDIO(L)
CN2200 18PIN AUDIO(R)
                          Yes
Are the analog audio signals inputted to each pin            Check each line between each pin of CN2200
of IC2200?                                                   and each pin of IC2200, and service it if detective.
                                                     No
IC2200 6PIN AUDIO(L)                                         CN2200 16PIN  IC2200 6PIN AUDIO(L)
IC2200 2PIN AUDIO(R)                                         CN2200 18PIN  IC2200 2PIN AUDIO(R)
                            Yes
Is the "H" level mute signal outputted to CN2200?
                                                     No
CN2200 20PIN AUDIO(R)-MUTE                                   Replace the BD Main CBA & BD Mechanism
CN2200 19PIN AUDIO(L)-MUTE                                   Assembly.
                              Yes
                                                     No
Is the signal at Pin(22) of IC2000 "H" ?                     Check AUDIO-MUTE line, and service it if
                              Yes                            detective.
Are the analog audio signals outputted to each pin
of IC2200?
                                                     No
IC2200 7PIN AUDIO(L)                                         Replace IC2200.
IC2200 1PIN AUDIO(R)
                            Yes
Are the audio signals outputted to the audio         No      Check the periphery between Pin(1,7) of IC2200
terminal (JK2300)?                                           and JK2300, and service it if detective.




                                                     1-8-6                                               E5P31TR
           2 NOTE:                                                                               1 NOTE:
           Either IC6701 or IC6703 is used for BD MAIN CBA.                                      Either IC2001 or IC2002 is used for AV CBA.


                                                                                                       IC2000
                                                                                                       (SUB MICRO CONTROLLER)
                                                                                      IC2001

                                                                       EV+3.3V         RESET         18 RESET
                                                                                                                                                                      VIDEO-MUTE         TO VIDEO
                                                                                                                    VIDEO-MUTE 23
                                                                                      IC2002                                                                                             BLOCK DIAGRAM

                                                                                       RESET
                                                                                                *1
                                                                                                                                                                          PWSW1
                                                                                                                        PWSW1    40
                                                                                      X2000                                                                               PWSW2
                                                                                                                        PWSW2    41
                                                                                        6MHz         20 XOUT                                                              PWSW3
                                                                                                                        PWSW3    39                                                      TO POWER SUPPLY
                                                                                        X'TAL        19 XIN                                                               PWSW4
                                                                                                                        PWSW4    26                                                      BLOCK DIAGRAM
                                                                                                                                                                        FAN-CONT
                                                                                                                      FAN-CONT   25
                                                                                                                                                                           FL-SW
                                                                                                                         FL-SW   37

                                                                                 Q2620, Q2621
                               JK7501                                            SWITCHING
                                                   CN7101              CN2200      Q2619              6 CEC-IN
                            CEC 13                     20 CEC          5            BUFFER           42 CEC-OUT                                                       AUDIO-MUTE         TO AUDIO
                                                                                                                    AUDIO-MUTE 22
                                                                                                                                                                                         BLOCK DIAGRAM
                                                                                                                                                                                                                                              System Control Block Diagram




               IC6002 (EEPROM)

             5 SDA
             6 SCL

                                                                                                                                                                                   RS6000




1-9-1
                                                                                                                                                                                    REMOTE
               IC6001                                                                                                                                                               SENSOR
               (MAIN MICRO CONTROLLER)


            V31 SCL0                               CN7101              CN2200
                                                                                                                        REMOTE 5                         CN2002                 CN6000       IC6001 (VFD DRIVER)
            W30 SDA0                    RXD1 U34        23 SUB-TXD     2                             11 SUB-TXD                                                                                                                     FL6001
                                                                                                                                       Q2010                 10   REMOTE        10
                                        TXD1 V32        24 SUB-RXD     1                             12 SUB-RXD
                                                                                                                       VFD-STB 34       BUFFER               16   VFD-STB       4        9   VFD-STB          8G 35
                                                        21 SYS-RESET   4                             14 SYS-RESET                              Q2008
                                                                                                                                                                                                                   ~
                                                                                                                                                                                                              ~




                                                                                                                       VFD-CLK 35                    BUFFER  18   VFD-CLK       3        8   VFD-CLK                      GRID          VFD
                                                                                                                                                                                                              1G 42
                                                                                                                       VFD-DAT 36       BUFFER               20   VFD-DAT        2       7   VFD-DIN
                                                                                                                                                                                                                                                                             BLOCK DIAGRAMS




                                                                                                                                       Q2009                  1   STANDBY-LED   1
                                                                                                                                                                                                              P1 14
                                                                                                                                                                                                                   ~
                                                                                                                                                                                                              ~




                                                                                                                                                                                                             P16 29       SEGMENT
                           XTRST AE32                                                                                                 Q2007
                                                                                                                    STANDBY-LED 4                                                 



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