Service Manuals, User Guides, Schematic Diagrams or docs for : Pioneer Car Audio keh-p6010r
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Service KEH-P6010R/X1M/EW
Manual ORDER NO.
CRT2599
MULTI-CD CONTROL HIGH POWER CASSETTE PLAYER WITH RDS TUNER
KEH-P6010R X1M/EW
KEH-P6010RB X1M/EW
KEH-P6011R 1M X /EE
- This service manual should be used together with the following manual(s):
Model No. Order No. Mech. Module Remarks
CX-1011 CRT2406 3L Cassette Mech. Module:Mech.Description, Disassembly, Adjustment
NOTE:
- This service manual does not describe the CD test mode.
For the operations in the CD test mode, refer to the CD player's Service manual.
- Extension cable of cassette mechanism : Jig No. GGD1121
CONTENTS
1. SAFETY INFORMATION ............................................2 7. GENERAL INFORMATION .......................................37
2. EXPLODED VIEWS AND PARTS LIST .......................2 7.1 DIAGNOSIS ........................................................37
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ...10 7.1.1 DISASSEMBLY ..............................................37
4. PCB CONNECTION DIAGRAM ................................24 7.1.2 CONNECTOR FUNCTION DESCRIPTION ....38
5. ELECTRICAL PARTS LIST ........................................32 7.2 PARTS .................................................................39
6. ADJUSTMENT..........................................................36 7.2.1 IC ....................................................................39
7.2.2 DISPLAY.........................................................45
7.3 OPERATIONAL FLOW CHART ..........................46
8. OPERATIONS AND SPECIFICATIONS.....................47
PIONEER CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A.
PIONEER EUROPE NV Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936
C PIONEER CORPORATION 2000 K-ZZU. DEC. 2000 Printed in Japan
KEH-P6010R,P6010RB,P6011R
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer.
Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair
complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty.
If you are not qualified to perform the repair of this product properly and safely; you should not risk trying to do so
and refer the repair to a qualified service technician.
2. EXPLODED VIEWS AND PARTS LIST
2.1 PACKING
3
5
4
6 2
7
14
12
1
10
8
13
11
9
2
KEH-P6010R,P6010RB,P6011R
NOTE:
- Parts marked by "*" are generally unavailable because they are not in our Master Spare Parts List.
- Screws adjacent to mark on the product are used for disassembly.
- PACKING SECTION PARTS LIST
Part No.
Mark No. Symbol and Description KEH-P6010R/X1M/EW KEH-P6010RB/X1M/EW KEH-P6011R/X1M/EE
1 Cord Assy CDE6435 CDE6435 CDE6438
2 Inner Box CHW1754 CHW1754 CHW1754
* 3 Accessory Assy CEA2397 CEA2397 CEA2397
4 Screw CBA1002 CBA1002 CBA1002
5 Handle CNC5395 CNC5395 CNC5395
6 Bush CNV3930 CNV3930 CNV3930
* 7 Polyethylene Bag E36-615 E36-615 E36-615
8 Polyethylene Bag CEG-162 CEG-162 CEG-162
9 Carton CHG4203 CHG4204 CHG4207
10 Contain Box CHL4203 CHL4204 CHL4207
11 Protector CHP2243 CHP2243 CHP2243
12 Protector CHP2244 CHP2244 CHP2244
13-1 Polyethylene Bag CEG1116 CEG1116 CEG1116
13-2 Owner's Manual CRD3338 CRD3338 CRD3335
13-3 Owner's Manual CRD3339 CRD3339 Not used
13-4 Owner's Manual CRD3340 CRD3340 Not used
13-5 Installation Manual CRD3345 CRD3345 CRD3343
* 13-6 Passport CRY1013 CRY1013 Not used
* 13-7 Warranty Card CRY1157 CRY1157 CRY1157
* 13-8 Caution Card CRP1241 CRP1241 CRP1241
14 Case Assy CXB3520 CXB3520 CXB3520
- Owner's Manual, Installation Manual
Model Part No. Language
KEH-P6010R/X1M/EW CRD3338 English, Spanish
KEH-P6010RB/X1M/EW CRD3339 German, French
CRD3340 Italian, Dutch
CRD3345 English, Spanish, German, French, Italian, Dutch
KEH-P6011R/X1M/EE CRD3335 English, Russian
CRD3343 English, Russian
3
KEH-P6010R,P6010RB,P6011R
2.2 EXTERIOR(EW model)
C
A
B
4
KEH-P6010R,P6010RB,P6011R
- EXTERIOR SECTION PARTS LIST(EW model)
Mark No. Description Part No. Mark No. Description Part No.
1 Screw BMZ30P040FZK 44 Spring CBH2431
2 Screw BMZ30P100FMC 45 Spring CBH2491
3 Screw BSZ26P050FMC 46 Cover CNS6282
4 Screw BSZ30P060FMC 47 Holder CNV6505
5 Cord Assy CDE6435 48 Holder CNV6506
6 Cap CKX-003 49 Keyboard Unit(P6010R) CWM7413
7 Fuse(10A) CEK1136 Keyboard Unit(P6010RB) CWM7415
8 IC(IC361) PAL006A 50 LCD(P6010R) CAW1627
9 Case CNB2686 LCD(P6010RB) CAW1625
10 Holder CNC5704 51 Connector(CN1901) CKS4205
11 Holder Unit CXB6681 52 Holder CNC9053
12 Cushion CNM4870 53 Sheet CNM6969
13 Insulator CNM6948 54 Cushion CNM6984
14 Panel CNS6332 55 Connector CNV6440
15 Tuner Amp Unit(P6010R) CWM7391 56 Lighting Conductor CNV6441
Tuner Amp Unit(P6010RB) CWM7393 57 Sub Grille Assy(P6010R) CXB7165
16 Screw ASZ26P060FMC Sub Grille Assy(P6010RB) CXB7166
17 Screw BPZ26P100FMC 58 Button(EJECT) CAC6839
18 Screw BSZ26P160FMC 59 Door CAT2109
19 Pin Jack(CN351) CKB1035 60 Screw(M2x2) CBA1176
20 Plug(CN901) CKM1330 61 Washer CBF1038
21 Connector(CN701) CKS3408 62 Washer CBF1039
22 Plug(CN750) CKS3537 63 Spring CBH1838
23 Connector(CN551) CKS3568 64 Spring CBH2428
24 Antenna Jack(CN402) CKX1056 65 Spring CBH2429
25 Holder(CN403) CNC5399 66 Spring CBL1512
26 Holder CNC8615 67 Holder CNC9096
27 Holder CNC9472 68 Panel CNS6280
28 Insulator CNM6949 69 Pin CNV6486
29 Heat Sink CNR1583 70 Gear CNV6507
30 FM/AM Tuner Unit CWE1562 71 Arm CNV6508
31 Holder CNC8815 72 Panel Unit CWM7627
32 Chassis Unit(P6010R) CXB6104 73 Socket(CN1950) CKS3550
Chassis Unit(P6010RB) CXB6105 74 Connector(CN1951) CKS4206
33 Detach Grille Assy(P6010R) CXB6303 75 Damper Unit CXB5070
Detach Grille Assy(P6010RB) CXB6305 76 Holder Unit CXB6356
34 Screw BPZ20P100FZK 77 Holder Unit CXB6357
35 Button(1-6) CAC6773 78 Clutch Unit CXB6358
36 Knob(Volume) CAC6775 79 Screw IMS20P045FZK
37 Button(FUNC/AUDIO) CAC6776 80 Cassette Mechanism Module EXK4070
38 Button(SOURCE/DISP) CAC6777
81 Screw ISS26P055FUC
39 Button(EQ) CAC6778 82 Transistor(Q910) 2SD2396
40 Button(SEEQ) CAC6779 83 IC(IC1902) SBX8035-H
41 Button(OPEN) CAC6780 84 Film(P6010RB) CNM6983
* 42 Badge CAH1754
43 Spring CBH2430
5
KEH-P6010R,P6010RB,P6011R
2.3 EXTERIOR(EE model)
C
A
B
6
KEH-P6010R,P6010RB,P6011R
- EXTERIOR SECTION PARTS LIST(EE model)
Mark No. Description Part No. Mark No. Description Part No.
1 Screw BMZ30P040FZK 46 Holder CNV6505
2 Screw BMZ30P100FMC 47 Holder CNV6506
3 Screw BSZ26P050FMC 48 Keyboard Unit CWM7411
4 Screw BSZ30P060FMC 49 LCD CAW1627
5 Cord Assy CDE6438 50 Connector(CN1901) CKS4205
6 Fuse(10A) CEK1136 51 Holder CNC9053
7 IC(IC361) PAL006A 52 Sheet CNM6969
8 Case CNB2609 53 Cushion CNM6984
9 Holder CNC5704 54 Connector CNV6440
10 Holder Unit CXB6681 55 Lighting Conductor CNV6441
11 Cushion CNM4870 56 Sub Grille Assy CXB7167
12 Insulator CNM6948 57 Button(EJECT) CAC6839
13 Panel CNS6332 58 Door CAT2109
14 Tuner Amp Unit CWM7389 59 Screw(M2x2) CBA1176
15 Screw ASZ26P060FMC 60 Washer CBF1038
16 Screw BPZ26P120FMC 61 Washer CBF1039
17 Screw BSZ26P160FMC 62 Spring CBH1838
18 Pin Jack(CN351) CKB1035 63 Spring CBH2428
19 Plug(CN901) CKM1330 64 Spring CBH2429
20 Connector(CN701) CKS3408 65 Spring CBL1512
21 Plug(CN750) CKS3537 66 Holder CNC9096
22 Connector(CN551) CKS3568 67 Panel CNS6280
23 Antenna Jack(CN402) CKX1056 68 Pin CNV6486
24 Holder(CN403) CNC5399 69 Gear CNV6507
25 Holder CNC8615 70 Arm CNV6508
26 Holder CNC9472 71 Panel Unit CWM7627
27 Insulator CNM6949 72 Socket(CN1950) CKS3550
28 Heat Sink CNR1583 73 Connector(CN1951) CKS4206
29 FM/AM Tuner Unit CWE1566 74 Damper Unit CXB5070
30 Holder CNC8815 75 Holder Unit CXB6356
31 Chassis Unit CXB6106 76 Holder Unit CXB6357
32 Detach Grille Assy CXB6301 77 Clutch Unit CXB6358
33 Screw BPZ20P100FZK 78 Screw IMS20P045FZK
34 Button(1-6) CAC6773 79 Cassette Mechanism Module EXK4050
35 Knob CAC6775 80 Screw ISS26P055FUC
36 Button(FUNC/AUDIO) CAC6776 81 Transistor(Q910) 2SD2396
37 Button(SOURCE/DISP) CAC6777 82 IC(IC1902) SBX8035-H
38 Button(EQ) CAC6778
39 Button(SEEQ) CAC6779
40 Button(OPEN) CAC6780
* 41 Badge CAH1754
42 Spring CBH2430
43 Spring CBH2431
44 Spring CBH2491
45 Cover CNS6282
7
KEH-P6010R,P6010RB,P6011R
2.4 CASSETTE MECHANISM MODULE
D
E
8
KEH-P6010R,P6010RB,P6011R
- CASSETTE MECHANISM MODULE SECTION PARTS LIST
Mark No. Description Part No. Mark No. Description Part No.
1 Screw BSZ20P040FMC 46 Pinch Roller ENV1518
2 Washer CBF1037 47 Pinch Holder Unit EXA1607
3 Washer CBG1003 48 Pinch Roller ENV1518
4 Screw EBA1028 49 Reel Unit EXA1585
5 Screw CBA1037 50 Head Base Unit EXA1611
6 Spring EBH1531 51 Lever Unit EXA1587
7 Spring EBH1642 52 Gear Unit EXA1596
8 Spring EBH1641 53 Motor Unit(Service) EXX1055
9 Spring EBH1626 54 Washer HBF-179
10 Spring EBH1627 55 Spring EBH1537
11 Spring EBH1649
12 Cord EDD1024
13 Photo-reflector(EGN1) EGN1004
14 Arm ENC1526
15 Lever ENC1544
16 Lever ENC1543
17 Arm ENC1532
18 Frame ENC1533
19 Holder ENC1534
20 Gear ENC1535
21 Arm ENC1550
22 Roller ENR1040
23 Belt ENT1027
24 Collar ENV1508
25 Arm ENV1539
26 Arm ENV1540
27 Gear ENV1544
28 Gear ENV1547
29 Gear ENV1560
30 Worm Wheel ENV1566
31 Lever ENV1551
32 Flywheel ENV1554
33 Gathering PCB ENX1068
34 Switch(S1,S2) ESG1007
* 35 Deck Unit EWM1032
36 Plug(CN251) CKS3540
37 Gathering PCB ENX1067
38 Motor Unit(M1) EXA1491
39 Motor EXM1028
40 Head Assy(HD1) EXA1592
41 Motor Unit(M2) EXA1580
42 Screw BMZ20P022FMC
43 Bracket ENC1528
44 Chassis Unit EXA1615
45 Pinch Holder Unit EXA1608
9
1 2 3 4
KEH-P6010R,P6010RB,P6011R
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM
A
3.1 BLOCK DIAGRAM
A TUNER AMP UNIT
FM/AM TUNER UNIT
Q415 Q414
FM/AM 1ST IF 10.7MHz MPXREF 41kHz
AMRF T51 Q51 CF51 CF52 CF53 AMDET
AMANT Q420 Q413
28 ATT L ch
IC 2 FM MPX 6 Q411
R ch
5
4
ANT ADJ IC1
COMP
21
MIXER, IF AMP, DET. LDET
RDS
ANT 18 DECODER Q481 VDD
FMANT 20 4
27 ATT
NL2 8 IC 481
7 WC FMRF 4 PM4009A
9 NC CF202
11 12
11 DGND
IC 3 X481
CN402 17 NC IMG ADJ AM 2ND IF X901 EEPROM 8
450kHz 10.25MHz
20 NC Q416
STIND
VDD
SDBW
FMSD
DI/DO
24 FMLOCL 4
CREQ
RF ADJ
NL1
CE2
CE1
VCC CK
SL
26 RFGND 3
LOCH LOCL
23 25 22 10 19 14 12 15 16 8 13 2 3 1 3
Q410
CURRQ
PDIO
3
4
LOCH 4
LOCL VCC
5
VDD 5
B 7
7
9
9
Q710
9
B.U
7
Q711
CN701
IP-BUS DRIVER
5 1 TX
8 IC 710
6 HA12187FP 2 RX
5 BUS-- 41
8
D DECK UNIT 1 BUS+
IPPW
7 BUS+L 44
42
CN252 CN251
CN551
1 Lch BZ610
FWD 3 3
6 ALARM
L-ch BUZZER
37 EQ AMP
16 MS MS
36 5 5
5 IC251 17 f/R DIRO
REV 39 6 6
HA12229F 68 66 100
L-ch
4 DIRO MSIN PEE
20 MUTE MCMUTE 65 72
9 9 RIMUTE
MUTE
CN254 Q362
B.U
M2 20 20 B.U
2 37 mute
SUB M 2 5 18 19 mute
MOTOR 1 11 61
POS 13 13 POS 16
POS
MECHANISM 13 ES NES 59
X1
DRIVER 15 15 NES X610
14 SC2 58 SYSTEM
C CN255 1
IC351 15
SC2
SC1
16 16
SC1 57
SC2
CONTROLLER X2
15
PA2020A 17 17 SC1
16 56
IC 601(2/2) Q910
M1 CM CM
18 18 CM PE5206A
MAIN M 17 stby stby 55
VCC
MOTOR 19 19 stby 21
8 SYSPW SYSPW
7 10
LOAD 11 loadsw 69
11 loadsw
CN253
3 1 5 6 6
LCDPW
96
DPDT
3 95
1 5 6 KYDT
EJECTIN
FLPILM
ILMPW
SWVDD
CN256
CSENS
29
ROT0
25
EGN1 ROT1
REEL
9 23 4 77 20
SENSE
S2 S1 B
MODE LOAD
Q751 CN750 CN19
B.U
E REEL SENSE PCB ILB+
7 7
E
S
Q753 CSENS
4 4
EJECT
VDD 8 8
FILM+
S750 B.U 5 5
DETACH
SENSE SW SW5V
10 10
Q750
Q752
D FILM--
6 6
DPDT
11 11
KYDT
14 14
Q754 ROT1
12 12
B.U ROT0
13 13
BL+B
2 2
Q755
10
1 2 3 4
5 6 7 8
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