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MC11H6033CT_AA_140612


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                            MODEL :      MC11H6033CT
                            MODEL CODE : MC11H6033CT/AA




                                1. Precaution


                                3. Disassembly and Reassembly
                                4. Troubleshooting
                                5. PCB Diagrams
                                6. Wiring Diagrams




STOP
       ECO           +30s
             START
1. Precaution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
   1-1 Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
   1-2 Special High Voltage Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

                     . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
    2-1 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
                                       . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
    2-3 Accessory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

3. Disassembly and Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
   3-1 Disassembly of Magnetron, Motor Assembly and Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
   3-2 Replacement of High Voltage Transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
   3-3 Replacement of Door Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
   3-4 Replacement of Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
   3-5 Replacement of Drive Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
   3-6 Replacement of Control Circuit Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
   3-7 Replacement of Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
   3-8 Replacement of Stopper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
   3-9 Replacement of Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

4. Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
    4-1 Parts checking method. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
    4-2 Error Code Numbering Rule. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
    4-3 Error Code List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
    4-4 Electrical Malfunction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

5. PCB Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
   5-1 PCB Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

6. Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
   6-1 Wiring Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33




                                                                                   2
1. Precaution




                3
1. Precaution

Follow these special safety precautions. Although the microwave oven is completely safe during ordinary use,
repair work can be extremely hazardous due to possible exposure to microwave radiation, as well as potentially
lethal high voltages and currents.

1-1 Safety precautions (                     )
1.  All repairs should be done in accordance with the             13. Design Alteration Warning: Use exact replacement
    procedures described in this manual. This product
    complies with Federal Performance Standard 21                     drawings and parts lists of this manual. This is
    CFR                                                               especially important for the Interlock switches,
2. Microwave emission check should be performed                       described above. Never alter or add to the
    prior to servicing if the oven is operative.                      mechanical or electrical design of the MWO.
                                                                      Any design changes or additions will void the
3. If the oven operates with the door open :Instruct
                                                                      manufacturer's warranty. Always unplug the unit's
    the user not to operate the oven and contact
                                                                      AC power cord from the AC power source before
    the manufacturer and the center for devices and
                                                                      attempting to remove or reinstall any component or
    radiological health immediately.
                                                                      assembly.
4. Notify the Central Service Center if the microwave
                                                                  14. Never defeat any of the B+ voltage interlocks. Do not
    leakage exceeds 5 mW/cm2.
                                                                      apply AC power to the unit (or any of its assemblies)
5. Check all grounds.                                                 unless all solid-state heat sinks are correctly
6. Do not power the MWO from a "2-prong" AC cord.                     installed.
    Be sure that all of the built-in protective devices are       15. Some semiconductor ("solid state") devices
    replaced. Restore any missing protective shields.                 are easily damaged by static electricity. Such
7. When reinstalling the chassis and its assemblies,                  components are called Electrostatically Sensitive
    be sure to restore all protective devices, including:             Devices (ESDs). Examples include integrated
    nonmetallic control knobs and compartment covers.
8. Make sure that there are no cabinet openings                         before handling any semiconductor components or
    through which people --particularly children--might                 assemblies, drain the electrostatic charge from your
    insert objects and contact dangerous voltages.                      body by touching a known earth ground.
    Examples: Lamp hole,ventilation slots.                        16.   Always connect a test instrument's ground lead to
9. Inform the manufacturer of any oven found to have                    the instrument chassis ground before connecting the
    emission in excess of 5 mW/cm2 ,Make repairs to                     positive lead; always remove the instrument's ground
    bring the unit into compliance at no cost to owner                  lead last.
    and try to determine cause. Instruct owner not to use         17.   When checking the continuity of the switches or
    oven until it has been brought into compliance.                     transformer, always make sure that the power is
    CENTRAL SERVICE CENTER                                              OFF, and one of the lead wires is disconnected.
10. Service technicians should remove their watches               18.   Components that are critical for safety are indicated
    while repairing an MWO.                                             in the circuit diagram by shading,    or    .
11. To avoid any possible radiation hazard,replace parts          19.   Use replacement components that have the same
    in accordance with the wiring diagram. Also, use
    only the exact replacements for the following parts:
    Primary and secondary interlock switches, interlock                 not have the same safety characteristics as the
    monitor switch.
12. If the fuse is blown by the Interlock Monitor Switch:               NOTE : Connect the oven to a 20A circuit. When
    Replace all of the following at the same time:                      connecting the oven to a 15A circuit,make sure that
    Primary, door sensing switch and power relay, as                    circuit breaker can operate.
    well as the Interlock Monitor Switch. The correct
    adjustment of these switches is described elsewhere
    in this manual. Make sure that the fuse has the
    correct rating for the particular model being repaired.




                                                              4
1. Precaution

1-2 Special High Voltage Precautions
1.   High Voltage Warning Do not attempt to measure any of          H. V. Capacitor

     magnetron. High voltage is present during any cook cycle.
     Before touching any components or wiring, always unplug
     the oven and discharge the high voltage capacitor (See
     Figure 1-1)
2.   The high-voltage capacitor remains charged about 30
     seconds after disconnection. Short the negative terminal
     of the high-voltage capacitor to to the oven chassis. (Use a
     screwdriver.)
3.
     tolerance, safety-related components and adjustments. If

     of the special components.

                                                                                                   H. V. Diode
                                                                                           Short




           PRECAUTION
     There exists HIGH VOLTAGE ELECTRICITY with high current capabilities in the circuits of the HIGH

     near these circuits with the oven energized.




           PRECAUTION
     Servicemen should remove their watches whenever working close to or replacing the magnetron.




           PRECAUTION
     Never touch any circuit wiring with your hand nor with uninsulated tool during operation.




                                                            5
2-1 Features
                                                    Features


The stainless Steel(STSS) exterior delivers a luxurious look to your kitchen. The design matches perfectly
with your other kitchecn appliances, providing a harmonious kitchen interior.


With the 1.1 cu.ft capacity, it offers enough space to cook. The big capacity combined with 900 watts of output
achieves superior cooking results.


The interior is fully coated with Ceramic Enamel that offers a solid surface that never scratches and cracks.
So you can enjoy the same new interior even after long use. Moreover, it prevents bacteria and the smooth

severe discoloration and cleaning issuse. But the Ceramic Enamel Interior prevents all of them.


It takes very little force to open the door, making it easy and convenient.
The design allows the door to open softly and economize on space. Additionally, when the door is open, more
of the interior is open to view.


You don't need to set either cooking time or power level. You can adjust the Slim Fry cook category in user
manual. You will use less oil compared to frying with oil fryer. Using this function, you can feel that is much
more healthy as you reduce use of oil.




                                                       6
                                                                           Basic
                           Item                                     MC32F604TCT/AP
                                                                                               MC11H6033CT/AA
                                                                    MC32F604TCT/AX
            Capacity                                                        32L                         32L
                                  Power Source                         120V~60Hz                    120V~60Hz
                                  Output Power(Microwave)                1,000W                       1,000W
                                  Output Power(Grill)                    1,300W                       1,300W
            Power
                                  Output Power(Convection)               1,750W                       1,750W
                                  Power Consumption(MW)                  1,600W                       1,600W
                                  Max Output power                       1,750W                       1,750W
                                                                      100W/1,000W                 100W/1,000W
            Output Power
                                                                        (IEC-705)                    (IEC-705)
            Operation Frequency                                         2,450MHz                     2,450MHz
            Cooling Method                                          Cooling Fan Motor           Cooling Fan Motor
GENERAL                       Dimension        Outside             523 x 309 x 506 mm     20 9/16" x 12 3/16" x 19 15/16"
                              (W x H x D)      Cavity              373 x 233 x 370 mm      14 11/16" x 9 1/8" x 14 9/16"
            Physical
                              Volume                                     1.1 Cu.ft                    1.1 Cu.ft
                                               Net                        20.0 kg                      44.1lbs
                                  Weight
                                               Gross                      23.0 kg                      50.7lbs
                                                                         Panama
            Export Zone                                                                                USA
                                                                          Mexico
            Sensor                                                     Temperature                Temperature
            Display                                                  LED (Ice Blue)              LED (Ice Blue)
            Contorl Method                                            TACT + DIAL                 TACT + DIAL
            Door Open Mechanism                                       DROP DOWN                   DROP DOWN
            MW Distribution Mechanism                                SIDE FEEDING                SIDE FEEDING
            MWO Mode          1. MW                                        YES                        YES
            Grill Mode        1. GRILL                                     YES                        YES
            Convection
                              1. Convection                               YES                          YES
            Mode
                              1. MW + GRILL                               YES                         YES
            Combi mode
                              2. MW + CONVECTION                          YES                         YES
                              1. Slim Fry                               YES(10)                      YES(9)
                              2. Yogurt                                   NO                          NO
            Auto Cook Mode 3. Auto Reheat/Cook                          YES(10)                      YES(7)
                              4. Auto Defrost                           YES(5)                       YES(5)
                              5. Local Recipe                           YES(6)                        NO
            Other             1. Fast Preheat                             YES                         YES
 Feature
            Convection Temperature                                    40 ~ 200                   100     400
            Clock                                                         YES                         YES
                              MW                                         99 min                      99 min
                              Grill                                      60 min                      60 min
            Max time
                              Convection                                 60 min                      60 min
            Cooking
                              MW+Grill                                   60 min                      60 min
                              MW+Convection                              60 min                      60 min
            Power Level                                                 YES(6)                      YES(10)
                              Sound Option                                YES                         YES
                              Clock System Option
            Setting                                                    24H+12H                      24H+12H
                              (24H/12H/24H+12H)
                              Child Lock                                   YES                        YES
            Outer Panel Color                                        Neo STSS Silver            Neo STSS Silver
            Door Color                                           STSS + Neo STSS Silver     STSS + Neo STSS Silver
Material
            Cavity Interior                                          Ceramic Enamel             Ceramic Enamel
    &
            Grill Heater                                          Sheath Heater(1,300W)      Sheath Heater(1,300W)
Finishes
            Convection Heater                                      Quartz heater(600W)        Quartz heater(600W)
            Packing Case                                               Yellow Box                  Color Box
                              Low                                          Yes                        Yes
            Wire rack
Accessory                     High                                         Yes                        Yes
            Crusty Plate                                                   Yes                        Yes


                                                             7
2-3 Accessory
       Item           Description                  Code No.            Q'ty




                   Assy-Guide Roller              DE92-90189S           1




                      Tray-cooking                DE74-20016A           1




                                             Low rack : DE97-00136B
                    Assy-Wire Rack                                      1
                                             High rack : DE97-00136A




                Tray Brolier(Crispy Plate)        DE92-90534B           1




                                       8
3. Disassembly and Reassembly

3-1 Disassembly of Magnetron, Motor Assembly and Lamp
Remove the magnetron including the shield case, permanent magnet, choke coils and capacitors (all of which
are contained in one assembly)
        Parts                          Explanation Photo                              Explanation




                                                                          1.   Disconnect all lead wires from
                                                                               the magnetron and lamp.




 Magnetron,                                                               2.   Remove the screw securing air
 Motor Assembly                                                                cover.
 and Lamp




                                                                          3.   Remove the air cover.




                                                     9
3. Disassembly and Reassembly

3-1 Disassembly of Magnetron, Motor Assembly and Lamp
     Parts              Explanation Photo                 Explanation




                                              4.   Remove screws securing the
                                                   magnetron to the wave guide.




                                              5.   Take out the magnetron very
                                                   carefully.



Magnetron,
Motor Assembly
and Lamp




                                              6.   Remove two screws from the
                                                   back panel.
                                              7.   Take out the fan motor.




                                     10
3. Disassembly and Reassembly

3-1 Disassembly of Magnetron, Motor Assembly and Lamp
        Parts                          Explanation Photo                              Explanation




 Magnetron,
                                                                          8.   Remove the oven lamp from
 Motor Assembly                                                                hole of air cover.
 and Lamp




NOTE1: When removing the magnetron, make sure that its antenna does not hit any adjacent parts, or it may be
damaged.
NOTE2: When replacing the magnetron, be sure to remount the magnetron gasket in the correct position and
make sure the gasket is in good condition.



3-2 Replacement of High Voltage Transformer

        Parts                          Explanation Photo                              Explanation




                                                                          1.   Discharge the high voltage
                                                                               capacitor.




 High Voltage
 Transformer




                                                                          2.   Disconnect all the leads.




                             Replace read, with red




                                                      11
3. Disassembly and Reassembly

3-2 Replacement of High Voltage Transformer
       Parts                           Explanation Photo                             Explanation




                                                                         3.   Remove the mounting bolts.




High Voltage
Transformer




                                                                         4.   Replace the High Voltage
                                                                              Transformer
                                                                         5.   After replace, reconnect the




        PRECAUTION
  Servicemen should remove their watches whenever working close to or replacing the magnetron.




        PRECAUTION
  There exists HIGH VOLTAGE ELECTRICITY with high current capabilities in the circuits of the

  or near these circuits with the oven energized.




                                                    12
3. Disassembly and Reassembly

3-3 Replacement of Door Assembly
    Parts           Explanation Photo                                      Explanation




                                             Door "C"
                                                        between Door "A" and Door "C" to remove
Removal of
                                                        Door "C". Be careful when handling Door
Door "C"                                                "C" because it is fragile.
                                                        Then remove the door assembly.



                                    Door "A"




Removal of
Springs and                                             the arm sliders.
Arm Slider




Removal
                                                        Open the door carefully and push the door to
of Door                                                 left side.
Assembly




                                        13
3. Disassembly and Reassembly

3-3 Replacement of Door Assembly
       Parts                        Explanation Photo                                     Explanation




                                                                         Following the procedure as shown in the
Removal of                                                               between Door "E" and Door "A" until you
Key Door &                                                               hear the `tick' sound.
Spring
                                                                         should be 0.5mm or less.




                                         Pin



Removal of
                                                                         First, remove the springs
Key Doors,
                                                                         Second, remove the pins & key door from
Springs &                                                                Door E
Pins                  spring
                                                                spring




                                          Key door

Reassembly Test


 leakage.
1.   When mounting the door to the oven, be sure to adjust the door parallel to the bottom line of the oven face plate
     by moving the upper hinge and lower hinge in the direction necessary for proper alignment.
2.   Adjust so that the door has no play between the inner door surface and oven front surface. If the door assembly is
     not mounted properly, microwave energy may leak from the space between the door and oven.
3.   Do the microwave leakage test.




                                                          14
3. Disassembly and Reassembly

3-4 Replacement of Fuse

    Parts           Explanation Photo                        Explanation




                                             1.   Disconnect the oven from the power
                                                  source.
                                             2.   When 12A fuse blows out by the
                                                  operation of interlock monitor switch
Interlock                                         failure, replace the primary interlock
Monitor                                           switch, door sensing switch, monitor
Swithch                                           switch and power relay.
                                             3.   When the above three switches operate
                                                  properly, check if any other part such as
                                                  the control circuit board, blower motor
                                                  or high voltage transformer is defective.




                                        15
3. Disassembly and Reassembly



      Parts           Explanation Photo                  Explanation




                                             1.   Take out the glass tray,
                                                  guide roller from oven cavity,
                                                  disconnect power.
                                             2.   Remove turn table motor cover
                                                  from case bottom.

                                             CAUTION : Remove sharp edge
                                                       after cover removal.



Drive Motor




                                             3.   Disconnect leads from motor.
                                             4.   Remove the screws securing
                                                  motor to bottom of oven cavity.




                                             5.   Lift out the motor.
                                             6.   When replacing the motor, be
                                                  sure to remount it in the correct
                                                  position.

                                             NOTE : The
                                                    in the coupler.
Drive Motor


                                             7.   When reassembling the
                                                  draive motor cover, turn
                                                  the cover 180 degrees and
                  COVER FIXING SCREW :            secure with a screw.
                MACHINE SCREW(6006-001170)
                                             NOTE : A screw for the motor cover is
                                                    not supplied with the MWO.
                                                    Use a spare screw from stock.

                                   16
3. Disassembly and Reassembly

3-6 Replacement of Control Circuit Board
      Parts                 Explanation Photo                              Explanation


                                                            1.   Be sure to ground any static electric
                                                                 charge in your body and never touch
Removal of                                                       the control circuit.
Control Box         screw                                   2.   Disconnect the connectors from the
Assembly                                                         control circuit board.
                                                            3.   Remove screws securing the control
                                                                 box assembly.




                                                 Assy PCB




                      Assy Key Module



                                 Screw

                                                            1.   Remove screws securing the control
Removal of                                                       circuit board.
P.C.B Assembly                                              2.   Lift up the control circuit board from
                                         Screw                   the Ass'y control box.




                                                            1.   First, Remove the Assy PCB.
                                                            2.   Remove screw on the key Module
                                                                 PCB.
Removal of Key
                                                            3.   Lift out key Module PCB to the
Module                                                           underside from the control panel.
                                                            4.   Remove knob dial, button select A,
                                                                 Button select B on the control panel




                                                 17
3. Disassembly and Reassembly

3-7 Replacement of Heater
     Parts                  Explanation Photo               Explanation




                                                1.   Remove a screw from the
                                                     Bracket upper (Right).




Bracket Upper




                                                2.   Remove the latch and screw
                                                     from the Bracket upper(left).




                                         18
3. Disassembly and Reassembly

3-8 Replacement of Stopper
     Parts                  Explanation Photo               Explanation




                                                1.   Press the center of stopper
Stopper                                              with tools.




3-9 Replacement of Gasket
     Parts                  Explanation Photo               Explanation




                                                1.   Remove the Nuts to
Gasket                                               disassemble the Gasket and
                                                     lead Wire.




                                         19
4. Troubleshooting

4-1 Parts checking method
    Parts         Photo          Good   No Good




    Fuse




   T.C.O




 H.V Trans




 Convection




 Fan Motor




 Grill Heater




                            20
4. Troubleshooting

4-2 Error Code Numbering Rule
1.   ERROR CODE NUMBERING RULE is applied to a microwave oven and oven.
     (CMO, OTR, Grill, Convection, Commercial etc.)
2.   All sensors and devices have their own number. ex) Gas Sensor = 1, Temp. Sensor = 2, ...
3.   Of each device, No.1 and No.2 refer to "Open Error" (not sensed) and "Short Error", respectively.
4.   This numbering rule has been applied to models to have been developed since January, 1, 2005.
     (But, GE or Customize model are excluded.)




                            DEVICE                               ERROR CASE
                            0- Others                            1- Open
                            1- Gas Sensor                        2- Short
                            2- Temp. Sensor
                            3- Weight Sensor
                            4- Easy/PH Sensor
                            5- EEPROM
                            6- Humidity Sensor
                            7- Steam Sensor
                            8- Master/Slave communication
                            X- additional error




                                                          21
4. Troubleshooting

4-3 Error Code List
               Error
    Device                        Symptom                             Solution             Page
               Code
                       Key Short Error (10 seconds)
                       If KEY input is sensed for more
    Others     -SE-    than 10 seconds, SE error code     Turn off set and restart        23 page
                       occurs and converts to cancel
                       mode.
                       Open
                       When temperature sensor value
               E-21    more than 250 AD value, marks                                      24 page
                       E-21 and                           Check sensor part and con-
                       coverts to cancel mode.            nection of sensor housing and
                       Short                              PCB's connector.
                       When temperature sensor value
               E-22                                                                       25 page
                       is below 5 AD value, marks E-22
 TEMP SENSOR           and converts to cancel mode.
                       T1 Max Time Error
                       If the PREHEAT does not reach
                       the preset temperature within 30
               E-23                                       Check Sensor and Heater         26 page
                       minutes, it causes E-23 indi-
                       cation and converts to cancel
                       mode.
               E-24    Over temperature error             Check Sensor and Heater         27 page




                                                22
4. Troubleshooting

4-4 Electrical Malfunction
4-4-1 -SE-



                                                    Key Short Error (- SE -)




                                YES                   Is the key not recognized
                                                                at all?


                                                                      NO



                                YES                     Is the key recognized
                                                             intermittently?


                                                                      NO



                                YES                       Is a specific key
                                                          not recognized?


                                                                      NO

              The membrane
                is defective.
                                                              S/W Error




                Replace the
               Control Panel.
                                          NO              After Power > On,
                                                     does the symptom continue?


                                                                     YES

                                                           Replace the PCB.




                                              Perform the operation again and check if it
                                                         is working properly.



                                  membrane

                                  Connector




                                                   23
4. Troubleshooting

4-4-2 E-21



                                           Sensor Open Error (E-21)




                                                                                     : Check if the sensor housing
                                                                                       is inserted into the connector
      Connect the sensor.                     Is the sensor disconnected?              of the main PCB.




                                                                                                                        sensor


              Connect the                         Is the sensor wire
                                                                                     : Check if the sensor wire is damaged, if the
              wire properly.                     connected properly?
                                                                                       housing is loose and if the sensor and the
                                                                                       wire are properly connected.




                                                                                                                        housing
                                               Does the voltage change                                                  connector
                   S/W Error
                                              as the humidity, temperature
                                                  and weight change?
                                                                                     : Check if the voltage of the GND and sensor
                                                                                       changes using a digital multi-meter
                                                                                       by forcefully changing the humidity, temperature
                                                                                       and weight.
             After Power -> On, does
              the symptom continue?           The sensor is out of order.




                Replace the PCB.
                                                  Replace the sensor.




                                       Perform the operation again and check if it
                                                  is working properly.




                                                                 24
4. Troubleshooting

4-4-3 E-22



                                        Sensor Short Error (E-22)

                                                                            : Check if both terminals of the
                                                                              sensor are slightly shorted.


      Remove the shorted part               Is the sensor shorted?
     of the temperature sensor.
                                                                                                          sensor


                                                                            : Check if the sensor and related
                                                                              parts such as the connector or
          Remove any foreign              Is the sensor terminal part
                                                                              soldering parts are slightly shorted.
          Substance from the                  of the PCB shorted?
             shorted part.


                                                                                                         sensor
                                                                                                         terminal
                                           Does the voltage change
                      S/W Error           as the humidity, temperature
                                               and weight change.           : Check if the voltage of the GND and
                                                                              sensor changes using a digital multi-meter
                                                                              by forcefully changing the humidity,
                                                                              temperature and weight.
               After Power > On, does
               the symptom continue?
                                          The sensor is out of order.
                                                                                                         connector


                   Replace the PCB.

                                              Replace the sensor.




                                        Perform the operation again and
                                         check if it is working properly.




                                                         25
4. Troubleshooting

4-4-4 E-23



                                              Preheating Error (E-23)


                                                                                : Check the voltages of
                                                                                  both heater terminals.
       Check the heater
                                                 Does the heater work?
       related drive part.


                                                                                                                      Heater
                                                                                                                      terminal
                        Replace the             Is the heater temperature
                          heater.                        very low?              : After operating the heater for more then
                                                                                  10 minutes check if the heater temperature
                                                                                  remains low.


                    Reconnect the
                                               Is the temperature sensor
                     temperature
                                                  connected properly?
                    sensor properly.




                                                  Is the resistance
                        Replace the          between the heater terminals
                          heater.                                                    A short circuit increases the resistance




                                                        S/W Error
                                                                                                                   Heater
                                                                                                                   terminal


                                                   After Power > On,
                                              does the symptom continue?




                                                     Replace the PCB.




                                       Perform the operation again and check if it
                                                  is working properly.




                                                       26
4. Troubleshooting

4-4-5 E-24



                                                                    Oven Temperature Error (E-24)




                                An "E-24" error                      Has the oven internal temperature
                                   occurred.                            reached over 200 degrees?




                                     Reconnect the                        Is the temperature sensor
                                       temperature                            connectivity normal?
                                     sensor properly.




                                       Check and repair
                                          the heater                           Is the Heater
    Turn the oven off and let            drive part if                      connectivity normal?
       it cool sufficiently.              necessary.




                                                                                  S/W Error




                                                                             After Power > On,
                                                                             does the symptom
                                                                                 continue?




                                                                              Replace the PCB.




                                                                    Perform the operation again and check
                                                                            if it is working properly




                                                          sensor
                                                          housing




                                                          27
4. Troubleshooting




   Oven does not operate.                       *Inspection method



                                           NO        Is Primary interlock   NO                                 Secondary
          Is Fuse OK?                                                                                          interlock
                                                     switch normal?                                            switch

                                                                                                               Primary
                                                                                                               interlock
                                                                                                               switch



                                                           YES

            YES


                                                                                                               Door
                                                                                                               Sensing
                                                                                                               switch

                                                                            NO
                                                  Is Power Relay normal?



     Is the magnetron                      NO                               NO
     temperature switch normal?                    Replace switch


                                                                                 Power supply circuit check point
            YES


       Is SMPS power supply                NO      Check power supply       NO
       circuit normal?                             circuit

            YES


       Is the IC01 output of               NO      Check                    NO
       PCB normal?                                 Relay control circuit         Relay control circuit check point




                                                   Is high voltage diode
            YES
                                                   normal?


                          Checking high            Is high voltage diode    NO
                          voltagecircuts           normal?

                                                           YES

                                                   Is high voltage          NO
                                                   capacitor normal?

                                                           YES


                                                   Is magnetron normal?     NO




                                                                 28
4. Troubleshooting

4-4-7 If button malfunction



  Buttons of the control panel do not work.                 *Inspection method



       Are button pressed                 NO
                                                Refer to User Manual
       in the correct order?


             YES                                Tact type


      Is the connector of the             NO
      control panel normal?


             YES




          Replace PCB.




                                Menbrane type




                                                    29
4. Troubleshooting




 Food is not heated even though the oven works.                *Inspection method




       Is the latch switch         NO
                                        Method to control latch switch
       operating normally?


                                          Door open
             YES




  Checking high voltage circuits




                                          Door Close




                                              1. Loosen the screw to check
                                                 whether the primary interlock switch
                                                 and secondary interlock switch works
                                                 by slightly moving latches to right and left.
                                                 Then firmly tighten nuts.




                                              2. Loosen the screw to check
                                                 whether the Door sensing interlock
                                                 switch works by slightly moving
                                                 latches to right and left.
                                                Then firmly tighten nuts.




                                           30
5. PCB Diagrams

5-1 PCB Diagrams




                                                                                                                         9

                                   13




                                                                                                                    10

                                                 12
                                                                  7



                                                                                            3     2    4     1      5        6
                              11                                  8




             Parts
      No.                      Part Name                                      Function and Rule
            Number
       1     RY01    Main Relay                        Fan, Lamp, T/T Control
       2     RY02    Inrush Relay                     Inrush Electric Current Decrease
       3     RY03    Power Relay                      MW Power Control
       4     RY04    T/T Relay                        Turn Table Motor Control (model option)
       5     RY05    Fan Relay                        Fan Motor Control
       6     RY06    Conv. Motor Relay                Conv. Motor Control
       7     RY07    Grill Heater Relay               Grill Heater Control
       8     RY08    Conv. Heater Relay               Conv. Heater Control
       9     CN01    Power Connector                  A Terminal for Connecting with Power supply
      10     CN02    Relay Connector                  A Terminal for Connecting with Relay Contact (Load Control)
      11     CN03    Membrane switch Connector        A Terminal for Connecting with Membrane Switch
      12     CN04    Gas Sensing Connector            A Terminal for Connecting with Gas Sensor
      13     CN05    On board witing connector        This is for on board writing micom program




                                                            31
5. PCB Diagrams

5-1 PCB Diagrams




                                                                1) T/TABLE RELAY (MODEL OPTION)          1) AC POWER LIVE (110-120VAC)
                                                                2) NO PIN                                2) NO PIN
                                                                3) MAIN RELAY (Connect Lamp, T/Table)    3) MONITOR S/W
                                                                4) NO PIN                                4) NO PIN
                                                                5) Fan Motor                             5) INRUSH CIRCUIT
                                                                6) NO PIN
                                                                7) CONV. MOTOR




         1) KEY OUTPUT1           1) DOOR SWITCH .+12V      1) GRILL HEATER RELAY CONTACT1              1) POWER RELAY CONTACT1
         2) KEY OUTPUT2           2) GND                    2) GRILL HEATER RELAY CONTACT2                 (HVT POWER1)
         3) KEY OUTPUT3           3) DOOR SWITCH RY_12V                                                    AC POWER NEUTAL
         4) KEY OUTPUT4           4) TEMP. SENSOR 1                                                        (110-120VAC))
         5) KEY OUTPUT5           5) TEMP. SENSOR 2. GND                                                2) POWER RELAY CONTACT2
         6) KEY OUTPUT6                                                                                    (HVT POWER2)
         7) KEY OUTPUT7                                     1) CONV. HEATER RELAY CONTACT1
         8) KEY OUTPUT8                                     2) CONV. HEATER RELAY CONTACT2
            ENCODER COMMON
            (ENCODER S/W MODEL)
         9) KEY INPUT1
         10) KEY INPUT2
         11) KEY INPUT3
         12) KEY INPUT4
         13) KEY INPUT5
         14) KEY INPUT6
         15) KEY INPUT7
         16) KEY INPUT8




                                                           32
6. Wiring Diagrams

6-1 Wiring Diagrams




                      33
                                                                                   WHT WHT         MAGNETRON
                                                                                                                              HIGH VOLTAGE
                                                                                                                              DIODE
                                                                               BRN
                                                                                                                                                      TO CHASSIS
                                                                               BRN
                                                 SECONDARY SWITCH
                                                 TOP                                                              RED
                                                                                                   FA       F
                                           ORG                               BRN
                                                                    YEL
                                                           ORG                                                                    HIGH VOLTAGE CAPACITOR
                                                                                       WHT BLU
                                                                                                                        RED                       RED




                                                                                                                                                                   34
                                                                                                                                    RED
                                                                                             BRN
                                           DOOR SENSING SWITCH            MONITOR SWITCH
                                                                                             BLK
                                           BOTTOM                         CENTER                                                  SYMBOL     COLOR
                                                                                                                                   ORG       ORANGE
                                                                                                   HIGH VOLTAGE                    WHT       WHITE
                                                             BLK     BLU                           TRANSFORMER
                                                                                                                                   BLK        BLACK
                                                                                                                                   BLU        BLUE
                                                                                                                                   RED         RED
                                              BLU
                                                                     POWER RELAY
6. Wiring Diagrams

                     6-1 Wiring Diagrams
GSPN (GLOBAL SERVICE PARTNER NETWORK)
Area                        Web Site
Europe, CIS, Mideast & Africa gspn1.samsungcsportal.com
Asia                        gspn2.samsungcsportal.com
North & Latin America       gspn3.samsungcsportal.com
China                       china.samsungportal.com




                                                



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