Service Manuals, User Guides, Schematic Diagrams or docs for : Samsung Plasma PS63P5HX chassis D72C samsung_ps63p5hx_chassis_d72c_sm

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                  PDP-TELEVISION
                  Chassis     : D72C(P_Europe_63)_Bach
                  Basic Model : PS63P5HX/XSG
                  Model       : PS63P5HX/XEE




SERVICE                       Manual

 PDP-TELEVISION                            FEATURES

                                DTV Ready PDP TV

                                2 Way 4 Speakers

                                1 HDMI input

                                Slim line design

                                Energy Saving

                                2Tuner PIP




            PS-63P5H
Table of Contents
    Chapter 1 Precaution
              1-1 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
              1-2 Servicing Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
              1-3 Static Electricity Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
              1-4 Installation Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5


    Chapter 2 Product Specification
              2-1 Product Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
              2-2 Key Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
              2-3 Specifications Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
              2-4 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6


    Chapter 3 Alignment & Adjustment
              3-1 Service Instruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
              3-2 How to Access Service Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
              3-3 Factory Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
              3-4 Service Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
              3-5 Software Upgrade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
              3-6 Replacements & Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14


    Chapter 4 Exploded View & Part List
              4-1 PS63P5HX/XEE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1


    Chapter 5 Electrical Part List
              5-1 PS63P5HX/XEE Service Item . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1


    Chapter 6 Troubleshooting
              6-1 First Checklist for Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
              6-2 Checkpoints by Error Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
              6-3 Troubleshooting Procedures by ASS'Y . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7


    Chapter 7 Block Diagram
              7-1 Overall Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
              7-2 Partial Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2


    Chapter 8 Wiring Diagram
              8-1 Overall Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
              8-2 Partial Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
Chapter 9 PCB Diagram
         9-1 Overall PCB Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
         9-2 MAIN Board, Function Key Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2


Chapter 10 Schematic Diagram
         10-1 Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
         10-2 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-14
         10-3 Power/IR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-15
                                                                                                                            Precaution



1. Precaution
     To avoid possible damages or electric shocks or exposure to radiation, follow the instructions below with regard to safety,
     installation, service and ESD.

1-1 Safety Precautions
1.   Make sure all protective devices are properly installed           5.   Warning for Engineering Changes:
     including non-metallic handles and compartment covers                  Never make any changes or additions to the circuit
     when installing or re-installing the chassis or chassis                design or the internal part for this product.
     assemblies.                                                            Ex: Do not add any audio or video accessory
                                                                            connectors. This might cause physical damage.
2.   Make sure that no gaps exist between the cabinets for                  Furthermore, any changes or additions to the original
     children to insert their fingers in to prevent children from           design/engineering will invalidate the warranty.
     receiving electric shocks. Gaps mentioned above include
     ventilation holes of a too great magnitude between the            6.   Warning - Hot Chassis:
     PDP module and the cabinet mask, and the improper                      Some TV chassis are directly connected to one end of
     installation of the rear cabinet.                                      the AC power cord for electrical reasons.
                                                                            Without insulated transformers, the product can only be
     Errors may occur when the resistance is below 1.0  or                  repaired safely when the chassis is connected to the
     over 5.2 .                                                             earthed end of the AC power source.
     In these cases, make sure that the device is repaired
     before sending it back to the customer.                                To make sure the AC power cord is properly connected,
                                                                            follow the instructions below. Use the voltmeter to
3.   Check for Electricity Leakage (Figure 1-1)                             measure the voltage between the chassis and the
     Warning: Do not use an insulated transformer for check-                earthed ground. If the measurement is over 1.0V, unplug
     ing the leakage. Use only those current leakage testers                the AC power cord and change the polarity before re-
     or mirroring systems that comply with ANSIC 101.1 and                  inserting it. Measure the voltage between the chassis
     the Underwriter Laboratory's specifications (UL1410,                   and the ground again.
     59.7).
                                                                       7.   Some TV chassis are shipped with an additional
                                                                            secondary grounding system. The secondary system is
                                              (READING SHOULD               adjacent to the AC power line. These two grounding
                                    LEAKAGE     NOT BE ABOVE
                                                   0.5mA)
                                                                            systems are separated in the circuit using an
          DEVICE                    CURRENT
          UNDER                      TESTER                                 unbreakable/unchangeable insulation material.
           TEST
                       TEST ALL
                    EXPOSED METAL                                      8.   When any parts, material or wiring appear overheated or
                      SURFACES
                                                                            damaged, replace them with new regular ones
               2-WIRE CORD                                                  immediately. When any damage or overheating is
               ALSO TEST WITH                                               detected, correct this immediately and make a regular
               PLUG REVERSED
             (USING AC ADAPTER                     EARTH
                                                                            check of possible errors.
             PLUG AS REQUIRED)                    GROUND
                                                                       9. Check for the original shape of the lead, especially that
                   Fig. 1-1 AC Leakage Test                               of the antenna wiring, any sharp edges, the AC power
                                                                          and the high voltage power. Carefully check if the wiring
4.   A high voltage is maintained within the specified limits             is too tight, incorrectly placed or loose. Never change the
     using safety parts, calibration and tolerances. When                 space between the part and the printed circuit board.
     voltage exceeds the specified limits, check each special             Check the AC power cord for possible damages. Keep
     part.                                                                the part or the lead away from any heat-emitting
                                                                          materials.




Samsung Electronics                                                                                                                 1-1
Precaution


10. Safety Indication:
    Some electrical circuits or device related materials
    require special attention to their safety features, which
    cannot be viewed by the naked eye. If an original part is
    replaced with another irregular one, the safety or
    protective features will be lost even if the new one has a
    higher voltage or more watts.

      Critical safety parts should be bracketed with (      ! ).
      Use only regular parts for replacements (in particular,
      flame resistance and dielectric strength specifications).
      Irregular parts or materials may cause electric shock or
      fire.




1-2                                                                Samsung Electronics
                                                                                                                                 Precaution


1-2 Servicing Precautions
 Warning 1: First carefully read the "Safety Instruction" in this service manual.
            When there is a conflict between the service and the safety instructions, follow the safety instruction at all times.

 Warning 2: Any electrolytic capacitor with the wrong polarity will explode.

1.   The service instructions are printed on the cabinet, and           7.     Any B+ interlock should not be damaged.
     should be followed by any service personnel.                              If the metal heat sink is not properly installed, no
                                                                               connection to the AC power should be made.
2.   Make sure to unplug the AC power cord from the power
     source before starting any repairs.                                8.     Make sure the grounding lead of the tester is connected
     (a) Remove or re-install parts or assemblies.                             to the chassis ground before connecting to the positive
     (b) Disconnect the electric plug or connector, if any.                    lead. The ground lead of the tester should be removed
     (c) Connect the test part in parallel with the electrolytic               last.
     capacitor.
                                                                        9.     Beware of risks of any current leakage coming into
3.   Some parts are placed at a higher position than the                       contact with the high-capacity capacitor.
     printed board. Insulated tubes or tapes are used for this
     purpose. The internal wiring is clamped using buckles to           10. The sharp edges of the metal material may cause
     avoid contact with heat emitting parts. These parts are                physical damage, so ensure wearing protective gloves
     installed back to their original position.                             during the repair.

4.   After the repair, make sure to check if the screws, parts          11. Due to the nature of plasma display panels, partial after-
     or cables are properly installed. Make sure no damage is               images may appear if a still picture is displayed on the
     caused to the repaired part and its surroundings.                      screen for a long period of time.
                                                                            This is caused by brightness deterioration due to the
5.   Check for insulation between the blade of the AC plug                  storage effect of the panel, and to prevent this from
     and that of any conductive materials (i.e. the metal                   happening, we recommend that the brightness and con-
     panel, input terminal, earphone jack, etc).                            trast are reduced.
                                                                            (e.g.) Contrast: 25, Brightness: 50
6.    Insulation Check Process: Unplug the power cord from
     the AC source and turn the switch on. Connect the insu-
     lating resistance meter (500v) to the AC plug blade.

     The insulating resistance between the blade of the AC
     plug and that of the conductive material should be more
     than 1 .




Samsung Electronics                                                                                                                    1-3
Precaution


1-3 Static Electricity Precautions
1.    Some semi-conductive ("solid state") devices are             6.    Use only anti-static solder removal devices.
      vulnerable to static electricity. These devices are known          Most solder removal devices do not support an
      as ESD. ESD includes the integrated circuit and the field          anti-static feature. A solder removal device without an
      effect transistor. To avoid any materials damage from              anti-static feature can store enough static electricity to
      electrostatic shock, follow the instructions described             cause damage to the ESD.
      below.
                                                                   7.    Do not remove the ESD from the protective box until the
2.    Remove any static electricity from your body by                    replacement is ready. Most ESD replacements are
      connecting the earth ground before handling any                    covered with lead, which will cause a short to the entire
      semi-conductive parts or ass'ys. Alternatively, wear a             unit due to the conductive foam, aluminum foil or other
      dischargeable wrist-belt.                                          conductive materials.
      (Make sure to remove any static electricity before
      connecting the power source - this is a safety instruction   8.    Remove the protective material from the ESD
      for avoiding electric shock)                                       replacement lead immediately after connecting it to the
                                                                         chassis or circuit ass'y.
3.    Remove the ESD ass'y and place it on a conductive
      surface such as aluminum foil to prevent accumulating        9.    Take extreme caution in handling any uncovered ESD
      static electricity.                                                replacements. Actions such as brushing clothes or lifting
                                                                         your leg from the carpet floor can generate enough static
4.    Do not use any Freon-based chemicals.                              electricity to damage the ESD.
      Such chemicals will generate static electricity that
      causes damage to the ESD.

5.    Use only grounded-tip irons for soldering purposes.




                                                                                              CAUTION

                                                                        These servicing instructions are for use by
                                                                        qualified service personnel only.
                                                                        To reduce the risk of electric shock do not
                                                                        perform any servicing other than that contained in the
                                                                        operating instructions unless you are qualified to do so.




1-4                                                                                                            Samsung Electronics
                                                                                                                       Precaution


1-4 Installation Precautions
1.   For safety reasons, more than two people are required      6.   Keep the antenna far away from any high-voltage cables
     for carrying the product.                                       and install it firmly. Contact with the high-voltage cable or
                                                                     the antenna falling over may cause fire or electric shock.

                                                                7.   When connecting the RF antenna, check for a DTV
                                                                     receiving system and install a separate DTV reception
                                                                     antenna for areas with no DTV signal.

                                                                8.   When installing the product, leave enough space (4")
2.   Keep the power cord away from any heat emitting                 between the product and the wall for ventilation
     devices, as a melted covering may cause fire or electric        purposes.
     shock.                                                          A rise in temperature within the product may cause fire.

3.   Do not place the product in areas with poor ventilation    9.   When moving a PDP with removable speakers, detach
     such as a bookshelf or closet. The increased internal           the speakers first before moving the main body.
     temperature may cause fire.                                     Moving the PDP main body without separating the
                                                                     speakers may cause the speakers to detach, possibly
4.   Bend the external antenna cable when connecting it to           causing damage or injury.
     the product. This is a measure to protect it from being
     exposed to moisture. Otherwise, it may cause a fire or
     electric shock.

5.   Make sure to turn the power off and unplug the power
     cord from the outlet before repositioning the product.
     Also check the antenna cable or the external connectors
     if they are fully unplugged. Damage to the cord may
     cause fire or electric shock.




Samsung Electronics                                                                                                           1-5
      MEMO




1-6          Samsung Electronics
                                                                                           Product Specification



2. Product Specification
2-1 Product Features
     Block                      Specfication                                Major IC         Remark
                                                                  Main : Alps TMQZ6-407A
      RF                           Tuner
                                                                  Sub : Alps TMQZ6-409A
                       Input Voltage : AC 100V ~ 220V
    Power
                              Stand-By : 3W less
                                   Scaler                                   SVP-EX62        (Trident)
                               Sub Decoder                                  SAA7119         (Philips)
                              Picture Enhance                               FRCplus        (Samsung)
     Video
                                 Video S/W                              TEA6425*3
                              Component S/W                                  BA7657
                                   HDMI                                     MST3385          (MST)
                              Sound Processor                           MSP4410G           (Micronas)
                               Sound Control                            NSP6241A
    Sound                        Audio S/W                              TEA6422*2
                                Sound Amp                                   TAS5122
                               Sound Output                                 15W+15W
                                   CPU                                      M30620         (Renesas)
    Control
                                Sub Micom                                    3F8668        (Samsung)
   Remocon                       Remocon                                     TM77
                               Product Model                                PS63P5H
      etc.                        Module                                    V4 50"HD        50", 63"
                                  Cabinet                                     P5

 Chip Description
- SVP-EX62 : 480i/576i, CVBS, Y/C, HDMI, PC Input Video signal processing
- SAA7119 : CVBS, Y/C Sub Video signal, Scart RGB signal processing
- FRCplus : Image Enhancer
- MST3385 : HDMI signal receiver
- MSP4410G : SIF, Analog Audio Decoder
- NSP6241A : Sound Output Control
- TAS5122 : Sound Amp
- M30620 : Main Micom
- 3F8668 : Sub Micom




Samsung Electronics                                                                                         2-1
Product Specification


2-2 Key Features
           Model                                             PS-63P5H
        Dimensions                               1505.3(W) X 1051.4(H) X 411.7(D) mm
          Weight                                                87Kg
          Voltage                                        AC100-240V~, 50Hz
   Power Consumption                                           570W
      Number of Pixels                                    1366(H) X 768(V)
        Screen Size                                            63inch
                                                      TV (VHF, UHF Antenna)
                                                    Scart1 : CVBS/S-Video/RGB
                                                      Scart2 : CVBS/S-Video
        VIDEO input                                        CVBS/S-Video
                                                 COMPONENT : 480i/480p/720p/1080i
                                                                PC
                                                               HDMI
                                                           CVBS/S-Video
                                                           COMPONENT
        AUDIO input
                                                               PC
                                                              HDMI
         AV Output                                    Video (CVBS), Audio (L/R)
       Audio Output                                        15W+15W (8 )

 H/W Configuration
- Video : SVP-EX62, TEA6425, BA7657F, FRCplus
- Sound : MSP4440G, NSP6241A, TAS5122
- Tuner : TMQZ6-407A, 409A

 S/W Configuration
- SVP-EX62 Trident Chip Control, FRCplus
- CPU Master Control + Sub Micom, TTX Software
- Favorite CH, Label CH

 Picture
- System : Video  PAL/SECAM/NTSC4.43
              Sound  Analog
- Progressive
- Output resolution : 1024*768
- OSD : Smart user Interface Grade1
- Picture Enhancement : FRCplus
- Still picture, Noise reduction
- Comb Filter : 3D comb filter
- PIP : D/W, Large
- Panorama : Wide




2-2                                                                                    Samsung Electronics
                                                       Product Specification


 Sound
- System : Stereo
- Dolby Digital : Tru Surround XT
- Output : 15W + 15W
- Speaker : built-in.

 Feature
- Component Interface(480i/480p/720p/1080i, Y/Pb/Pr)
- Digital Interface : HDMI
- Picture Size : 16:9/Wide 4:3/Panorama/Zoom/4:3
- Auto Program
- Sleep Timer : 180minite
- Clock
- Zoom, Previous channel, White Screen, Color Tone

 In/Out Terminals(Rear)
- 1 AV Input, 1 SVHS Input
- AV Monitor Output
- Component Input : 480i / 480p / 720p / 1080i
- 15 Pin D-sub Input : ~ XGA (1024 x 768)
- 1 HDMI Input (HDCP) : DTV(480p / 720p / 1080i)
- 1 RF Input

 Remocon
- Normal : TM77

 Power Supply
- 100V ~ 240V

 Power
- Standy-by : 3W Less
- Max Power : 420W

 HDMI
- 640x480p @59.94/60Hz
- 720x480p @59.94/60Hz
- 1280x720p @59.94/60Hz
- 1920x1080i @59.94/60Hz




Samsung Electronics                                                     2-3
Product Specification


 The table below shows all of the display modes that are supported. (N : Negative, P : Positive)
                           Resolution             Vertical            Horizontal             Vertical       Horizontal
      Video Signal
                          (Dot X Line)        frequency (Hz)       frequency (kHz)           polarity        polarity
                           640 X 350              70.086                31.469                     P            N
                           720 X 400              70.087                31.469                     N            P
                                                  59.940                31.469                     N            N
                                                  70.000                35.000                 N/P             N/P
                           640 X 480
                                                  72.809                37.861                     N            N
                                                  75.000                37.500                     N            N
                                                  56.250                35.156                 N/P             N/P
                                                  60.317                37.879                     P            P
      IBM PC / AT
                           800 X 600              70.000                43.750                 N/P             N/P
       Compatible
                                                  72.188                48.077                     P            P
                                                  75.000                46.875                     P            P
                                                  60.004                48.363                     N            N
                                                  70.069                56.476                     N            N
                          1024 X 768
                                                  72.000                57.672                 N/P             N/P
                                                  75.029                60.023                     P            P
                          1280 x 720              59.855                44.772                     N            P
                          1360 x 768              60.015                47.712                     P            P

 The interlace mode is not supported.
 The television might operate abnormally if a non-standard video format is selected.
 480i/p, 576i/p, 720p, or 1080i is not available in pc mode.




2-4                                                                                                     Samsung Electronics
                                                                                                     Product Specification


2-3 Specifications Analysis
               Model                                  Bach                                Napoleon



               Design



                  Display Type                      PDP TV                                PDP TV
                  Built-In Tuner                       O                                     O
                    Resolution                      1366*768                              1024*768
                   PDP Module                          V4                                    V3
   Basic           Screen Size                      63 inches                            42 inches
                  Aspect Ratio                        16:9                                  16:9
               Power Consumption                     570 W                                 420 W
                   Dimensions          1505.3(W) X 1051.4(H) X 411.7(D) mm   1425.5 (W) x 114 (D) x 825.4 (H) mm
                        Weight                        87 kg                                59.2 kg
                    Brightness                     1500cd/m2                             1000cd/m2
                  Contrast Ratio                    10000:1                                3000:1
  Picture
                 Image Enhacer                      FRCplus                                DNIe 3
                Digital Comb Filter                    3D                                    2D
                    Equalizer                          O                                     O
                  Auto Volume                          O                                     O
  Audio          Surround Sound               SRS TreSurround XT                    SRS TreSurround XT
                 Speaker Output                    15W +15W                              15W +15W
                     Speaker                        Included                              Included
                         PIP                           O                                     O
                 Double Screen                         O                                     O
                       Caption                         x                                     x
                    Still Image                        O                                     O
                 My Color Control                      O                                     O
                 Color Weakness                        O                                     O
 Features         Energy Saving                        O                                     x
                        Anynet                         x                                     x
              D-Net(IEEE1394 S.400)                    x                                     x
                         POD                           x                                     x
                    Gemstar
                                                       x                                     x
              (TV Guide On Screen)
              Screen Burn Protection                   O                                     O
                     Antenna                         1Input                                1Input
                        CVBS                          2AV                                   3AV
                     S-Video                         2Input                                2Input
              Component(Y/PB/PR)                     2Input                                2Input
                   PC(D-SUB)                   1Input(15Pin D-Sub)                  1Input(15Pin D-Sub)
Connections
                         DVI                           X                                     O
                        HDMI                         1Input                                  X
                   Sub Woofer                          X                                     X
                        Optical                        X                                     X
                       Coaxial                         X                                     X




Samsung Electronics                                                                                                   2-5
Product Specification


2-4 Accessories
                                    Accessories          Item            Item code             Remark


                                                     User Manual        BN68-00973G


                                                    Remote Control      BN59-00500A
                                                     AAA Batteries      4301-000103
        Supplied Accessories




                                                    Warranty Card/      BN68-00514A/
                                                   Registration Card/   AA68-03575A/   Samsung Service center
                                                  Safety Guide Manual   AA68-03242E


                                                      Power Cord        3903-000145



                                                      Ferrite Core      3301-001110



                                                    S-VIDEO Cable            -



                                                     HDMI Cable              -



                                                    HDMI/DVI cable           -
Accessories that can be purchased




                                                  Component Cables           -
           additionally




                                                                                        Internal shopping mall

                                                       PC Cable              -



                                                    PC Audio Cable           -



                                                      Scart Cable            -



                                                    Antenna Cable            -




2-6                                                                                          Samsung Electronics
                                                                          Alignment & Adjustment



3. Alignment & Adjustment
3-1 Service Instruction
* Check items listed after changing each

1. Main Board replace : ATM Channel fixing and White Balance adjustment

2. Main SMPS Board replace: Vs, Va Voltage check and adjust

3. DC-DC SMPS Board replace : Output voltage check and adjust

4. Logic Board replace : Not adjustment

5. Y-Main Board replace : Not adjustment

6. X-Main Board replace : Not adjustment

7. Buffer Board replace : Not adjustment




Samsung Electronics                                                                         3-1
Alignment & Adjustment


3-2 How to Access Service Mode
 Using the Customer Remote

1. Turn the power off and set to stand-by mode.

2. Press the remote buttons in this order; POWER OFFINFOMENUMUTEPOWER ON to turn the set on.

3. The set turns on and enters service mode.

4. Press the Power button to exit and store data in memory.
   If you fail to enter service mode, repeat steps 1 and 2 above.

5. Initial SERVICE MODE DISPLAY State
       Factory     AIR 10                                                  Current input mode


       White Balance
       uPD64083
       ADV7402 Main
       SDP51
       MST9883
       ADV7402 Sub
       DNIe
       Logic
       PW318
       Option
       PW318 Upgrade
       TL945 Upgrade
       Reset

       Release Date : XXX XX      XXXX XX:XX:XX
       Code No. :    M1 Micom     XX                                       Firmware version
                    PW318         T_XXXXXXXXX-XXXX
                    TL945        0.XX


   The firmware version is subject to change without notice.

6. Buttons operations within Service Mode
          MENU              Full Menu Display / Move to Parent Menu
  Direction keys  /         Item Selection by Moving the Cursor
  Direction keys  /         Data Increase/Decrease for the Selected Item
          Source            Cycles through the active input source that are connected to the unit




3-2                                                                                                 Samsung Electronics
                                                                                                              Alignment & Adjustment


3-3 Factory Data               The underlined are items applied during the service adjustment. None of the others should be adjusted.

 Factory mode OSD Display

              1. Calibration
              2. Option Table
              3. White Balance
              4. SVP-EX
              5. SAA7119
              6. MSP34XX/44XX
              7. YC Delay
              8. Adjust
              9. DNIe
              10. Chip Debugger OFF
              11. Checksum
              12. Reset
              13. Spread Spectrum
              14. FRC
              15. Hotel

              T-BCH42PEAH-XXXX
              Sub Micom Ver-1005


1. Calibration
    AV Calibration
    PC Calibration
    DTV Calibration

2. Option Table
 No               ITEM              Initial Value               Remark
 1          Panel Option              Bach HD            42S5S/42D5S/Bach HD
 2            Gamma                   Mode - 2               Mode - 1,2,3,4
 3         Analog Dimming             Mode - 3               Mode - 1,2,3,4
 4           Auto Power                  On                     ON/OFF
 5            Key Lock                  OFF                     ON/OFF
 6             Anynet                   OFF                     ON/OFF
 7           DDC Write                  OFF                     ON/OFF
 8                LNA                   ON                      ON/OFF
 9        Ant. Gain Display             OFF                     ON/OFF
 10          Language                 English                     Osd
 11           Auto FM                   OFF                     ON/OFF
 12        High Deviation                Off                    ON/OFF
 13               TTX                    On                     ON/OFF
 14           TTX List                  Flop                    Flop/List
 15           TTX TOP                    Off                    ON/OFF
 16          TTX Group             Auto Language                  TTX
 17          TTX Level                Level 1.5              LEVEL 1.5 / 2.5
 18           Shift Test                OFF                     ON/OFF
 19         Sound Delay1                OFF                     ON/OFF
 20         Sound Delay2                OFF                     ON/OFF
 21               Debug                 OFF                     ON/OFF




Samsung Electronics                                                                                                               3-3
Alignment & Adjustment


3. White Balance
 No            Item              Range             TV/AV             Component   PC             DVI(HDMI)
 1         Sub-Briteness         0~255              128                    128   128              128
 2           R-offset            0~255              128                    128   128              128
 3           G-offset            0~255              128                    128   128              128
 4           B-offset            0~255              128                    128   128              128
 5         Sub-Contrast          0~255              128                    128   128              128
 6           R-offset            0~255              128                    128   128              128
 7           G-offset            0~255              128                    128   128              128
 8           B-offset            0~255              128                    128   128              128


4. SVP-EX
   ComB Filter
      No                Item             Range             Initial Value               Remark
      1               Y-Filter           0 ~ 255               80H
      2                                  0 ~ 255               80H
      3                                  0 ~ 255               80H
      4                                  0 ~ 255               80H
      5                                  0 ~ 255               80H

   Peaking
      No                Item             Range             Initial Value               Remark
      1            V-Peaking             0 ~ 255               80H
      2          Peaking Delay           0 ~ 255               80H
      3          Peaking Gain            0 ~ 255               80H
      4          Peaking Width           0 ~ 255               80H
      5            Praking f0            0 ~ 255               80H

   NR
      No                Item             Range             Initial Value               Remark
      1               Y-NR-Off           0 ~ 255               80H
      2               C-NR-Off           0 ~ 255               80H
      3               Y-NR-ON            0 ~ 255               80H
      4               C-NR-ON            0 ~ 255               80H


   Deinterlace
      No                Item             Range             Initial Value               Remark
      1                Motion            0 ~ 255               80H
      2                                                        80H
      3                                                        80H
      4                                                        80H




3-4                                                                                                         Samsung Electronics
                                                                                                                   Alignment & Adjustment


      Picture Gain Adjust
      No           Item            Range           TV/AV/S_Video             Component              PC          DVI/HDMI      Remark
      1       TCD3 Contrast       0 ~ 255          AV Calibration
      2      TCD3 Brightness      0 ~ 255          AV Calibration
      3     TCD3 CR Saturation    0 ~ 255                                          78h
      4     TCD3 CB Saturation    0 ~ 255                                          78h
      5       TCD3 YC Delay        0 ~ 15                                          00h
                                   Range     480I/576I/480P/576P/1080I          720P                PC           HDMI
      6      Analog Y/G offset    00 ~ 255            720P~ Offset         DTV Calibration     PC Calibration    00 40h
      7     Analog PB/B offset    00 ~ 255            720P~Offset          DTV Calibration     PC Calibration    02 00h
      8     Analog PR/R offset    00 ~ 255            720P~Offset          DTV Calibration     PC Calibration    02 00h
      9      Analog Y/G Gain      00 ~ 255                           D6h                            E9h           D6h
      10     Analog PB/B Gain     00 ~ 255                           FEh                            E9h           FEh
      11    Analog PR/R Gain      00 ~ 255                           FEh                            E9h           FEh
      12    Black Level Setting   00 ~ 255                                         00h
      13     Brightness(SVP)      0 ~ 255                                          00h


5. SAA7119
No                Item                        Range                            Initial Value
 1                HTC                        00 ~ 255                               2
 2                ATVT                       00 ~ 255                               1
 3                LUFI                       00 ~ 255                               5
 4             NAICO_Brig                    00 ~ 255                              128
 5            NAICO_Cont                     00 ~ 255                               64
 6            NAICO_Satu                                                            64
 7            NAICO_Hue                                                             3
 8             COMP_Brig                                                           162
 9            COMP_Cont                                                             92
 10           COMP_Satu                                                             64
 11            TASKA_Brig                                                          140
 12           TASKA_Cont                                                            64
 13           TASKA_Satu                     00 ~ 255                               64
 14              LIMOD                                                              0
 15               LIFIL                                                             2
 16              LIWGT                                                              3


6. MSP34XX/44XX
No                Item                        Range                            Initial Value
 1            FM-Prescale                    00 ~ 255                              20h
 2           NT-M-Prescale                   00 ~ 255                              20h
 3          SECAM-L-Prescale                 00 ~ 255                              22h
 4             AV-Prescale                   00 ~ 255                              1Ah
 5           I2S_1 Prescale                  00 ~ 255                              10h
 6           I2S_2 Prescale                  00 ~ 255                              10h
 7            Carrier Mute                   00 ~ 255                              42h
 8              Pilot High                   00 ~ 255                              0Eh
 9              Pilot Low                    00 ~ 255                              07h




Samsung Electronics                                                                                                                    3-5
Alignment & Adjustment


7. YC Delay
 No                Item            Range     TV/AV/S_Video   Component   PC    DVI/HDMI        Remark
 1             RF PAL-B/G         00 ~ 255       102
 2             RF PAL-D/K         00 ~ 255       136
 3              RF PAL- I         00 ~ 255       102
 4            RF SECAM-B/G        00 ~ 255        51
 5            RF SECAM-D/K        00 ~ 255        34
 6            RF SECAM-L/L'       00 ~ 255        51
 7            RF NTSC3.58         00 ~ 255       187                                              -
                                                                77h      77h     77h
 8            RF NTSC4.43         00 ~ 255       187
 9               AV PAL           00 ~ 255        67
 10             AV SECAM          00 ~ 255        34
 11           AV NTSC 3.58        00 ~ 255       102
 12           AV NTSC4.43         00 ~ 255       102
 13             AV PAL60          00 ~ 255       119


8. Adjust
 No                Item            Range     TV/AV/S_Video   Component   PC    DVI/HDMI        Remark
 1           Video Mute Time                      10
 2            Melody Volume        0 ~ 20         5
 3             TTX Contrast       0 ~ 100         50
 4            TTX Brightness      0 ~ 100         50
 5              TTX Color         0 ~ 100         50
 6           Dynamic Contrast     0 ~ 100        100
 7            Dynamic Color       0 ~ 100         50
 8          Dynamic Sharpness     0 ~ 100         60
 9          Standard Contrast     0 ~ 100         90
 10         Standard Brightness   0 ~ 100         80                                              -
 11           Standard Color      0 ~ 100         70
 12         Standard Sharpness    0 ~ 100         70
 13           Movie Contrast      0 ~ 100         60
 14          Movie Brightness     0 ~ 100         50
 15            Movie Color        0 ~ 100         50
 16          Movie Sharpness      0 ~ 100         40
 17              RF_dB_1          0 ~ 255         0
 18              RF_dB_2          0 ~ 255         0
 19              RF_dB_3          0 ~ 255         0




3-6                                                                                    Samsung Electronics
                                                                                                           Alignment & Adjustment


9. DNIe Lite
 No               Item                    Range             TV/AV/S_Video   Component         PC    DVI/HDMI          Remark
 1              PATT_SEL                  0 ~ 63                                         0
 2              B_RATIO                  0 ~ 255                 38            38             38       38
 3              W_RATIO                  0 ~ 255                 19            19             19       19
 4              PDF_MIN                  0 ~ 255                 69            69             69       69
 5              URD_TH                   0 ~ 255                187            187            187     187
 6             MAX_GAIN                  0 ~ 255                206            206            206     206
 7             TEST_MCC                   0~1                    0              0              0       0
 8          OUTCLK_Phase                  0~7                    2              2              2       2
 9             CEP_Bypass                 0~1                    1              1              1       1
 10            BWS_Bypass                 0~1                    1              1              1       1
 11            MCC_Bypass                 0~1                    1              1              1       1
 12            DNIe_Bypass                0~1                    0              0              1       0

10. Chip Debugger : ON/OFF

11. Checksum         XXXX XXXX

12. Reset

13. Spread Spectrum

14. FRC
 No               Item                    Range             TV/AV/S_Video   Component         PC    DVI/HDMI          Remark
 1             FULL Bypass               ON/OFF                                         OFF
 2           RAMP SPEED                   0 ~ 15                                         3
 3          NONLINEAR ON                 ON/OFF                                         OFF
 4           OCC MODE ON                 ON/OFF                                         ON
 5              TEXT ENA                 ON/OFF                                         ON
 6           REPEAT MODE                 ON/OFF                                         OFF
 7        Post Com C Coeff Sel           ON/OFF                                         ON
 8        Post Com B Coeff Sel           ON/OFF                                         ON
 9          DATA OUT MODE                 0~3                                            2


15. Hotel
 No               Item                    Range             TV/AV/S_Video   Component         PC    DVI/HDMI          Remark
 1             Hotel Mode                ON/OFF                                         OFF
 2          Power On Channel             0 ~ 125                                         1
 3          Power On Volume              0 ~ 100                                        10
 4             Max Volume                0 ~ 100                                        100
                                 OFF/TV/AV1/AV2/S-Video1/
 5          Power On Source       S-Video2/Component1/                                  OFF
                                   Component2/PC/HDMI




Samsung Electronics                                                                                                            3-7
Alignment & Adjustment


3-4 Service Adjustment
3-4-1 White Balance Adjustment

1. W/B Adjustment is required for the following two modes : Component  Video
  (Signal equipment : MSPG-925LTH, Measurement equipment : CA210)
   To adjust HDMI, use the HDMI  DVI conversion cable, and connect the DVI output from MSPG-925LTH to the HDMI input.

2. Adjustment Method
  - Component and Video mode Adjustment PC, HDMI mode offset.

  Thus, Micom saves the W/B data separately for each memory mode of the block.

- White Balance Coordinates by Mode
                                                   VIDEO             COMPONENT
                                x                   265                   265
          H/L
                                y                   265                   265
      (High Light)
                              Y(fL)                  31                    21
                                x                   280                   280
         L/L
                                y                   285                   285
       Low Light
                              Y(fL)                 0.7                   0.7


1. Pattern Generator Device: 925 LTH (Manufacturer: Master)

2. Adjust Pattern : ABL Pattern(Master 925LTH #16 Pattern)

3. Adjust Timing : Video - PAL (Master 925LTH Model #2)
                   Component - 720P(Master 925LTH Model # 6)

4. The adjustment procedures for each mode are described as follows:
  1) Componen
     Send the Toshiba ABL Pattern (Pattern #16) of the 1080i (Model #5) resolution signal to the DVI IN port using the Master
       925 LTH.
     Enter Factory mode, move to "White Balance" and click Select.
     Set the coordinates of H/L and L/L by adjusting "Sub Contrast", "Sub Bright", "R Drive", "G Drive", "B Drive", "R Cutoff",
       "G Cutoff", and "B Cutoff".
  2) Video
     Send the Toshiba ABL Pattern (Pattern #16) of the 1080i (Model #5) resolution signal to the DVI IN port using the Master
       925 LTH.
     Enter Factory mode, move to "White Balance" and click Select.
     Set the coordinates of H/L and L/L by adjusting "Sub Contrast", "Sub Bright", "R Drive", "G Drive", "B Drive", "R Cutoff",
       "G Cutoff", and "B Cutoff".



                                                                       H/L Point




                                                                       L/L Point




3-8                                                                                                          Samsung Electronics
                                       Alignment & Adjustment




                            FRC plus




                  MST3385




Samsung Electronics                                      3-9
Alignment & Adjustment


3-5 Software Upgrade
3-5-1 Flash Upgrade

1. Connect one end of the RS-232C cable to the PC COM port and the other end of the cable to the PDP Service port while the
   power of the PDP is off.




2. Rome Flash Downloader.




3-10                                                                                                      Samsung Electronics
                                                                   Alignment & Adjustment


3. When the Flash Downloader is launched, click the Open button.




4. Select a file to be downloaded from the computer.




Samsung Electronics                                                                 3-11
Alignment & Adjustment


5. After selecting a target file, click the Connect button and turn the power on. When the program is activated, Ready click.




6. Note that the power must not be turned off during the download.




3-12                                                                                                            Samsung Electronics
                                                                                                        Alignment & Adjustment


7. After the download is finished, the Flash Download Completed popup window opens. That indicates S/W upgrade is completed.




Samsung Electronics                                                                                                      3-13
Alignment & Adjustment


3-6 Replacements & Calibration
3-6-1 Voltage Adjustment

 When the SMPS is replaced, the Va, Vs voltages must be checked and adjusted to the proper levels indicated on the panel
 sticker.




                                                                                                     Voltage Label




                                Vs Adjust                    Va Adjust
                                (VR8801)                     (VR8901)




 Ve Adjust
 (VR8751)




Vset Adjust
 (VR8771)




                          Vscan Adjust
                           (VR8731)




3-14                                                                                                    Samsung Electronics
                                                                                                                                                                                                                                 Exploded View & Part List



4. Exploded View & Part List
4-1 PS63P5HX/XEE
You can search for the updated part code through ITSELF web site.
URL:http://itself.sec.samsung.co.kr
                                                                                                                                       Loc.No.     Code No.           Description                   Specification           Q'ty       SA/SNA     Remark
                                                                                                                                        CIS7     AA61-60003B        SPRING ETC-CS            -,SUS304,-,-,OD11.2,N7,OD1      1         S.N.A
                                                                                                                                       FT532     2901-001363      FILTER-EMI AC LINE            250V,10A,-,0.22uF/220        1          S.A
                                                                                                                                       M0013     BN96-02333D      ASSY STAND P-BASE           63P5,XEC,ABS HB,BKN-25         1          S.A
                                                                                                                   T0506               M0013     BN96-02315C     ASSY COVER P-REAR            63P5H,ASIA,M/EAST,SECC         1          S.A
                                                                                                         M0013
                                                                                                                                       M0112     BN63-01916D        COVER-FRONT             63P5,HIPS,T3.5,HB,XEC,BLACK,     1         S.N.A
                                                                                                                                       M0145     BN96-02638A   ASSY BOARD P-FUNCTION            SCHUBERT,CT5000-38           1          S.A
                                                                                                                               T0448   M0146     BN96-02050E   ASSY BOARD P-POWER & IR           SCHUBERT,CT5000-            1         S.N.A
                                                                                                                                       T0023     BN64-00336A        KNOB POWER                    42P5,PC,VIOLET             1         S.N.A
          T0074              T0268
                                                                                                                                       T0044     BN96-02436A     ASSY PDP MODULE P            V4 63inch,M1,D71A,PANE         1          S.A
                                                                                                                                       T0061     BN64-00338A      WINDOW-REMOCON                  42P5,ACRYL,5%              1         S.N.A
                                                                                                                                       T0074     BN59-00500A          REMOCON            PS50P5H,TM81,3P80G9XGG-SOB9,49,B    1          S.A
                                                                                                                                       T0079     BN94-00830B     ASSY PCB MISC-MAIN           PS-63P5H,EU,D72C,BACH          1          S.A
                                                                                      FT532                                            T0091     BN94-00751B    ASSY PCB MISC-SIDE A/V          SPD-63P5HD,D71C,B            1          S.A
                                                                                                           T0079                       T0159     BN96-02414A      ASSY PCB P-SMPS             SPD-63P5HD,Vs,Va,Multi B       1          S.A
                                                                                                                                       T0159     BN96-02415A      ASSY PCB P-SMPS            SPD-63P5HD,PFC Board(110        1          S.A
                                                                              T0159
                                                                                                                                       T0175     BN96-02662A       ASSY SPEAKER P                 8ohm,P5,63,15W             1          S.A
                                                                                                      T0312                            T0211     BN61-01836A     BRACKET-FRONT TOP                63P5,AL EXT,BLK            1         S.N.A
                                                                    T0044
                                                                                                                                       T0268     3903-000145      CBF-POWER CORD             DT,EU,FP3/YES,U(IEC C13-R       1          S.A
                                                                                              T0159
                                                                                                                                       T0312     BN96-02316C   ASSY COVER P-REAR SUB            63P5H,ASIA,M/EAST,           1         S.N.A
                                                                                                                                       T0409     BN61-01839A   BRACKET-FRONT BOTTOM               63P5,AL EXT,BLK            1         S.N.A
                                                                                                                                       T0446     BN96-02314B    ASSY BRACKET P-FRONT            63P5,XAA,AL EXTR,L1          1          S.A

                                                                                                                           M0013       T0448     BN96-02836C   ASSY BRACKET P-TERMINAL           63P5,XEC,SECC T0            1         S.N.A
                                                                                                 T0091                                 T0456     BN67-00161A       GLASS-FILTER EMI          63P5HD,MESH,T=40%,1498*         1          S.A

                                      M0112                                                                                            T0506     BN63-02200A      COVER-CONNECTOR                  63P5,ABS,T3.0             1         S.N.A


                T0446




                                                                    M0145
             T0211


                     T0456                         T0175



                                                            M0146

                                                     CIS7                   T0061

                                                                    T0023




        T0409




Samsung Electronics                                                                                                                                                                                                                                   4-1
                                                                                                         Electrical Part List



5. Electrical Part List
5-1 PS63P5HX/XEE Service Item
You can search for the updated part code through ITSELF web 



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