Service Manuals, User Guides, Schematic Diagrams or docs for : Sanyo Monitor Sanyo_DP50749_P50749-02_J4FH_[SM]

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Sanyo_DP50749_P50749-02_J4FH_[SM]


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SANYO: DP50749-02 & DP50719-00                                                                                           12/28/10
with PANASONIC 50" PLASMA PANEL (MD50H12NBC)                                                                                  p#1
SYMPTOM: TV's GREEN POWER LED WILL NOT REMAIN ON                                                                         2009-9B
note:   Unplugging any power cable from the SMPS to isolate the defective PCB will not work on this Panasonic panel.
        Unplugging any of the power cables will cause the SMPS to shut down.
a) Unplug LVDS Cable (40 pin connector) from Main to Digital "D" Bd. (D5 connector) behind Main:
       This will eliminate the Main Bd., and see if the SMPS will power ON automatically, and remain ON.
       Plug the AC Cord to power (do not push the Pwr Key on the TV) and see if the SMPS will power ON.
       If the SMPS powers ON and remains ON, then the Main Bd. should be tried. If the SMPS continues to shutdown
       then resistance checks (#1-#12) below should be done.
       note: This panel has a self test mode, and unplugging the LVDS starts the self test. No raster is displayed,
             because a special jig is needed to activate the raster & video.
b) If the Base has ever been removed from the TV, the metal leg could have cut the Flat Ribbon and
       PCB underneath the leg. Please see page #4.
RESISTANCE CHECKS TO POSSIBLY ISOLATE DEFECTIVE PCB                                         Location of connectors is
1)  Is pin #1 or #2 (60V) of (P35 connector) shorted to chassis Gnd?                        on page #2
          yes, shorted = PDP Panel N/G
          not shorted = go to step #2                                                       Please re-install all PCB mounting
2)  Is Pin #5 or #6 (5V) of (P25 connector) shorted to chassis Gnd?                         screws whenever a board is
          yes, shorted = go to step #3                                                      changed, and before re-testing
          not shorted = go to step #4                                                       the TV. The ground screws are
3)  Disconnect (p25 connector)                                                              needed to prevent damage to the
    Is Pin #5 or #6 (5V) of (P25 connector) shorted to chassis Gnd?                         PCB.
          yes, shorted = SMPS N/G
          not shorted = go to step #4                                                       After working on TV, if it has
4)  Disconnect (SC20 connector)                                                             several horizontal lines or bars,
    Is pin #30 (5V) of SC20 connector shorted to chassis Gnd?                               please try reseating the flat
          yes, shorted = SC Bd N/G                                                          ribbons going to the SU & SD Bds.
          not shorted = go to step #5
5)  Disconnect (SS23 connector)
    Is pin #1 (5V) of SS23 connector shorted to chassis Gnd?
          yes, shorted = SS Bd N/G
          not shorted = go to step #6
Reconnect P25, SC20, & SS23 Connectors
6)      Disconnect (SC2 connector)
        Is TPVSUS (SC2, pin #1, 193V) on SC Bd. Shorted to chassis Gnd?
             yes, shorted = SC Bd. N/G
             not shorted = go to step #7
7)      Reconnect SC2 and disconnect (SS11 connector)
        Is TPVSUS (SS11, pin #1, 193V) on SS Bd. Shorted to chassis Gnd?
             yes, shorted = SS Bd. N/G
             not shorted = Power ON TV, and check TPVSUS on SC Bd. for 193V before shutdown
                        If no output, = SMPS N/G
                        If 193V OK is before shutdown, SC Bd. may be defective (can not be sure)
Reconnect SS11 Connector
8)      Is TPSC1 (143V) shorted to base pattern of SU/SD Bd?
        Base Pattern Test Points are on attached page (please do not use chassis Gnd)
             yes, shorted = go to step #9
             not shorted = go to step #11, not necessary to check #9 - #10
9)      Disconnect SU41 connector
        Is TPSC1 shorted to base pattern of SU/SD Bd?
             not shorted = SU Bd. may be defective
             yes, shorted = go to step #10
10)     Reconnect SU41 and disconnect SD42 connector
        Is TPSC1 shorted to base pattern of SU/SD Bd?
             not shorted = SD Bd. may be defective
             yes, shorted = SC Bd. may be defective
11)     Measure resistance across C956 (143V across cap.) on SD Bd.. If resistance is only a few ohms, the SD BD. is defective.
12)     Measure resistance across C907 (143V across cap.) on SU Bd.. If resistance is only a few ohms, the SU BD. is defective.

If you can not find anything wrong and you suspect the panel is shorted, you can unplug the eight flat ribbons from the panel
to the buffer bds. (SU & SD) and see if the SMPS will remain ON. You can not unplug the flat ribbons to the Sustain Drive
(SS) Bd. (if you unplug the flat ribbon/s to the SS Bd. the panel will shut down). If all PCBs and other connections are OK, the
SMPS will power ON and have all voltages with these ribbons unplugged. If the SMPS should remain ON with the ribbons
unplugged, you should re-connect them and then verify that the SMPS still shuts down when they are connected.
note: The SMPS will remain ON, if one or more of the flat ribbons are unplugged from the panel to the buffer bds. (SU & SD),
if the PCBs and other connections are OK.
                   SC Bd.                                                SMPS                           SS Bd.




                                                 SC2                            P35

                                                                                                 SS11
                                                                                P25
                                                 TPVSUS (SC Bd.)                      TPVSUS (SS Bd.)


                                                 SC20, pin #30                                   SS23


                                                 SU41

C907                                             SD42
C956
                                             TPSC1


BASE PATTERN TEST POINTS:
4 screws total: 2 screws through SU & SC Bds.,          VERY IMPORTANT                                  p#2
and 2 screws through SD & SC Bds.                                                                       DP50749-02
(these screws are not chassis ground)                                                                   DP50719-00
                                                                                                        12/16/10
DP50719-00                                                                                  p#3
DP50749-02                                                                              12/16/10

IF YOU BELIEVE THE SMPS IS DEFECTIVE

The SMPS can be checked, but all cables & flat ribbons from the SMPS & Digital Processor PCB
must be unplugged. The only exception is the cable from D25 (D Bd.) to P25 (SMPS) must be
connected. With everything disconnected except this one cable, and when power is applied to
the SMPS, the SMPS should turn ON.

If the SMPS is working OK, please reconnect all connectors to the SMPS & Digital Processor. If
one of the other PCBs is defective, it is possible to damage the SMPS, w/o the flat ribbons
connected to the Digital Processor.


                           SMPS & Digital Processor




Apply power to the SMPS.                        No cables attached to SMPS or Digital
                                                Bd., except cable from D25 to P25.

      These voltages should be present:                       P25    p1       15.5
      Connector:                                                     p2       15.5
      P2    p1      193.6        P7     p1                           p3
            p2                          p2                           p4
                                        p3                           p5         5.0
      P6    p1                          p4                           p6         5.0
            p2       15.5               p5         5.0               p7
            p3       15.5               p6                           p8
            p4                          p7                           p9         5.0
            p5                          p8                           p10
            p6                          p9                           p11        3.3
            p7                          p10                          p12
            p8       15.5               p11                          p13
            p9       15.5
            p10                  P11 p1          193.6        P35    p1       60.3
            p11                         p2                           p2       60.3
            p12                         p3                           p3
                                        p4        15.5               p4
                                                                                                         p#4
                                                                                                      12/16/10
If the Base is removed from the TV, the metal leg can damage the flat ribbon between the C2
& C3 PCBs, if it is not pulled straight out from the TV. It can also cut the foil on the C2 PCB. If
the ribbon is cut, the part # is TSXL737.




                                                                      Leg was not pulled straight
                                                                      out, and cut the ribbon &
                                                                      foil on PCB.
                                         Notice
                                             CORRECTION                    PRODUCTION CHANGE
                                             SERVICE FLASH                 ADD INFORMATION                                   FILE NO.

                                         Please add this notice to the Service Manual listed below.                          REVISION 0

                                          Category:       COLOR TELEVISION                                        Date:    OCTOBER / 29 / 2009


                                          Model:          DP50749                                  Effective from : Chassis No. P50749-02


                                         Destination: U.S.A. / CANADA               REF : No. SM780163-02



                                         NOTE: Match the Chassis No. on the unit's back cover with the Chassis No. in the Service
                                               Manual. If the Service Manual Chassis No. does not match the unit's, additional Service
                                               Literature is required. This chassis is similar to Chassis No. P50749-00. Only the
                                               difference Service Information is given in this manual. For detailed Service Information,
                                               refer to the Original Service Manual and Notices for Chassis No. P50749-00 used in
                                               Model DP50749 (SM780163).


                                         SERVICING SHOULD BE PERFORMED BY ONLY TRAINED AND QUALIFIED SERVICE PERSONNEL.

                                         1. IN THE SERVICE ADJUSTMENTS
                                           PAGE 4      ON-SCREEN SERVICE MENU
                                                Item No. 088 OP2 Data should be changed from 3Ch to 3Eh in the table and in Note 2.


                                         2. IN THE CHASSIS ELECTRICAL PARTS LIST MISCELLANEOUS
                                            The reason for change.
                                             A : Misprint     B : Quality Reliability              C : Standardization
                                             D : Design       E : Add as a possible sub            F : Schematic location change
                                             G : Purchasing Request

                                          Page &                                                                                 Interchange-
                                                       Schematic            Part No.
                                          Section       Location
                                                                                                   Description            Q'ty   ability        Reason

                                                                    Old   N/A             NOT USED                 0       NO
                                                       C1646       ------------------------------------------------------------------             D
                                                                    New CK1H333KLZBNG CERAMIC 0.033U K 50V         1       NO



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