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 SERVICE MANUAL



              DVD PLAYER


                                              SD-K780KU




  The above model is classified as a green product (*1), as indicated by the underlined serial
   number. This Service Manual describes replacement parts for the green product. When
  repairing this green product, use the part(s) described in this manual and lead-free solder (*2).
  For (*1) and (*2), see the next page.




C TOSHIBA CORPORATION 2008                                                             Jan., 2008 GREEN
(*1)                      GREEN PRODUCT PROCUREMENT

The EC is actively promoting the WEEE & RoHS Directives that define standards for recycling
and reuse of Waste Electrical and Electronic Equipment and for the Restriction of the use of
certain Hazardous Substances. From July 1, 2006, the RoHS Directive will prohibit any
marketing of new products containing the restricted substances.
Increasing attention is given to issues related to the global environmental. Toshiba Corporation
recognizes environmental protection as a key management tasks, and is doing its utmost to
enhance and improve the quality and scope of its environmental activities. In line with this,
Toshiba proactively promotes Green Procurement, and seeks to purchase and use products,
parts and materials that have low environmental impacts.


Green procurement of parts is not only confined to manufacture. The same green parts used in
manufacture must also be used as replacement parts.




(*2)                             LEAD-FREE SOLDER

This product is manufactured using lead-free solder as a part of a movement within the
consumer products industry at large to be environmentally responsible. Lead-free solder must
be used in the servicing and repair of this product.


                                           WARNING
                    This product is manufactured using lead free solder.

       DO NOT USE LEAD BASED SOLDER TO REPAIR THIS PRODUCT !
The melting temperature of lead-free solder is higher than that of leaded solder by 86        to
104     (30   to 40 ). Use of a soldering iron designed for lead-based solders to repair product
made with lead-free solder may result in damage to the component and or PCB being
soldered. Great care should be made to ensure high-quality soldering when servicing this
product-especially when soldering large components, through-hole pins, and on PCBs- as the
level of heat required to melt lead-free solder is high.
. Trouble Shooting Chart......................................................................1-1
. Block Diagram.................................................................................2-1
. Wiring Diagram..................................................................................3-1
. Electrical Circuit Diagrams
    Front Board...................................................................................4-1

    Power Board..................................................................................4-2
    Main Board....................................................................................4-3
. PCB Print-layouts

    Front Board...................................................................................5-1
    Power Board.................................................................................5-2
    Main Board....................................................................................5-3

. Set Mechanical Exploded view&Parts List............................. ..................6-1
                                                                     ...

. Technical Specifications.....................................................................7-1

. Revision List....................................................................................8-1
                                                  1-1                                      Trouble shooting chart
Spindle motor does not move


                  Motor no move

                        Go


              Check the FFC connection             No             Correct connection
              between 24P and the loader.


                        Yes




               Check whether "RFA5V"               No               Check    the   RFA5V    power
               (+5V) voltage is normal.                             supply



                        Yes



             Check whether laser voltage
                                                        No           Check/Replace Q4 Q5.
             (2.3V for DVD & 1.9V for CD)

             on Collector of Q4 and Q5




                        Yes




            1.Whether voltage on pin 97 of U2
            varies between 0 and 3.3V (3.3V for              No
            CD and 0V for DVD),                                       Check/ Replace U2.
            2.Whether peripheral components
            are eroded or badly soldered.




                        Yes

                                                             1.   Check U2 pin89 FOCUS_PWM
                                                  No              signals
                 Have no      focus
                                                             2.If there are F+, F-, T+ and T-
                                                             signals output from U4.

                        Yes
                                                         FOCUS_PWN waveform
              Check/Replace the loader
                                                    1-2                                Trouble shooting chart
The power can not be on or off


                  The power can't be
                         on or off

                         Go




              Check the power supply                No
                                                          Repair the power board
              on the power board is
              normal.



                         Yes




                  Check if the CON2 on the
                                                            Check/Correct
                  power board to XP2 on the
                                                     No
                                      Yes                   connection
                  decoder board is in good

                  contact.



                      Yes




          Check     if    the   xp1   on      the    No
          decoderboard to XS600 on the                        Correct the connection
          frontboard is in good contact



                         Yes
                                           1-3                                                   Trouble shooting chart
All output voltages on the power board is 0V or deviated.




          All output voltages on
          the power board is 0V or
          deviated



                    Yes


                                                Yes
               Check whether
                                                           Replace F1
                   F1 is blown



                   No



             Check whether there is                        Replace C1&C2 if D1, D2, D3, D4 are
                                                 No
             300V on C1 or C2.                             normal.




                    Yes


          Check whether 100KHz
                                                      No      Check/ replace U1.
          oscillating signal on
          Pin6 of U1
                                                           U1(PIN 3 - RC waveform)    U1(PIN 8 - Drain waveform)




                    Yes



          Check if +5V,      +12V are                 No      Check whether U1 are eroded.
          short.




                    Yes

Check whether the components in the
short-circuit voltage are defected or eroded.
                                                                                          Trouble shooting chart
                                                      1-4
Disc cannot be read.


             Disc cannot be read.



                        Yes



                                                 No
               Check the FFC connection
                                                             Check the loaded circuit
               between 24P and the loader.




                        Yes



                                                            1.Check voltage on pin 97 of U2 varies
                                                            between 0 and 3.3V:
             Check whether there is laser        No             3.3V for CD
             voltage (2.3V for DVD and 1.9V
                                                                0V for DVD
             for CD) on Collector of Q4 &Q5
                                                            2.Check whether peripheral components
                                                            are eroded or defect


                        Yes



                Check      U2,    U4,     and    No
                peripheral components are                   Re-solder or replace the defective parts
                eroded or badly soldered.




                  Yes




           Check if there is RFO signal on
                                                 No
           pin10 of XP7. (The normal RFO                      Check U1 and peripheral components
           signal is a clear reticulated wave)




                        Yes



                 Check the connection            No
                                                                Correct connection
                 between U2


                        Yes


           Replace U2 or loader.
                                                                                                  Trouble shooting chart
                                               1-5
Only DVD disc or only disc except DVD can be played


        Only DVD disc, or only disc

        except DVD can be Played.



                        Go



            Check     the    FFC                    No        Check the loaded circuit
            connection between
            24pin and the loader.



                   Yes



        Check laser voltage (2.3V) output                      Check the solder status on U2 and
                                                    No
        on Collector of Q4 if pin87 of U2 is                   peripheral components
        at low level.




                    Yes



            Check whether there                      No
                                                                 check if bad solder exist on U2 and
            is voltage variance on
            pin 88 of U2.                                        peripheral components



                 Yes



         Check whether pins of U2 and                    No
         peripheral      components    are                         Replace the bad spare parts
         badly soldered, defected




                 Yes


              Check Q4 whether                 No
              in good condition                           Correct connection




                    Yes


       Change U2 or the loader.
                                                      1-6                                         Trouble shooting chart
No display on LED, and buttons do not work

                     No display on LED, and
                     buttons do not work

                            Yes




                  Check whether there is
                                                       No
                  correct    contact   between
                  XS600 and XP1
                                                                   Correct connection




                            Yes




                  Check VCC(+5v) voltage              No           Fix power supply board top
                  on the power and front                           a power supply for should
                  board                                            electric circuit




                            Yes



                  Check there are CS, DATA             No            Check the U2's pin 48,95,96 arrive
                  and CLK signals on XS600
                                                                     the XP1 connect condition
                  on the front board.

                                                           XP1 (PIN 1 CLK)      XP1 (PIN3 DOUT)


                            Yes




           1.Check whether bad solder exists on
                                                            No
           U600 and pins of LED,
           2.Check whether the circuit connected to                     Correct connection
           SW600,SW601,SW602 and SW603 is
           broken,
           3.Check whether R604,R605,R606 are
           open-circuit.




                            Yes

                 Replace U600 or LED
                                                                             Trouble shooting chart
                                              1-7
Distorted audio and loud noise


          Distorted audio and
               loud noise


           Yes



      Check the power supply voltages
      +12VA                              No
                                              Check whether the output of
                                              the power board is normal.If
                                              abnormal ,change the power
                                              board
              Yes


          Check whether R79
                                        No
          and R80 are normal                   Replace R79 and R80




            Yes



          Check        whether   the
                                        No
          muting           transistor           Replace Q9,Q11
          Q9,Q11 are normal




              Yes


        Checking the U5 leads the        No
        feet has no to break to
        open



                 Yes




                                        No
         Check whether the U1 or
         U15 powersupply normal               Check U15



                 Yes

         Replace U2 or U15
                                                                               Trouble shooting chart
                                          1-8
Abnormal color of video picture




                 Abnormal color of
                   video picture

                 Yes


              Check       whether   the   No
                                                      Check Y2, R28, C31 and C33
              27MHz output signal


                    Yes




              Check whether the 3.3V            No
              and 1.8V power supply                       Check other of power supply electric
              voltages on the decoder                     circuit
              board are normal.




                       Yes



                Check whether the
                                                No
                video filter network                        Correct the connection
                circuit is normal.




                       Yes


                                                 No
                                                                      change U2
                                                             1-9                                          Trouble shooting chart
Remote reception is insensitive or fails.




                    Remote reception is
                    insensitive or fails.


                            Go


                   Check if the remote                       No            Check battery
                   control works properly.




                           Yes




                  Check if the power supply                  No
                  voltage to the remote censor                             Check      L2
                  is normal



                           Yes




              Use an oscilloscope to check if there is
                                                                   No
              output waveform from the first pin IR of the
                                                                             IR600 (PIN1 - RC waveform)
              remote censor after pressing button on the
              remote control.




                           Yes


                   Check if there is IR                      Yes
                                                                           Change U2
                   signal on pin 49 of U2


                                                                        IR waveform


                                No




                        Correct connection
                                                                                                           Trouble shooting chart
                                                                1-10
No video picture, no sound.


                        No video picture,
                           no sound.




                  Check whether all the voltages                    No
                  from the power board to the                                 Check the loaded circuit          CVBS(R1 point) waveform
                  decoder board are normal.


                             Yes



                  Check if the reset circuit consisting
                                                                   No
                  of CE3, D6 and R21 is normal (at a
                                                                              Change CE3, D6 and R21.
                  high level for tens of milliseconds,
                  then constantly at 3.3V).



                                                                                                                 27Mhz waveform
                            Yes
                                                                              Crystal oscillator Y2 and
                     Check whether there is
                                                                  No
                                                                              peripheral components
                     27MHz signal output.
                                                                              are defected or eroded.
                            Yes


                                                                        No
                    Check if there is 135MHz                                             Check whether
                                                                                         short-circuit or bad
                    signal output on R31.
                                                                                         solder on U1,U3




                                                          SDRAM(R31 PCLK) waveform                        No




                         Yes




                    Check if short-circuit and
                                                                                               Check U2.
                    bad solder exist on Pin
                    60
                                                                             No


                         Yes
                                                                                           Yes
                 Reconnect the component in
         2-1                                                                                                                                                                                           2-1

               A                                                    B                                                              C                                       D                       E
    ID


                                                SD-K780KU (2CH+S_VIDEO BLOCK DIAGRAM)                                                                                                      AC IN




                                                                S_Y        S_C                                 Pr         Y       COAX                R
                                                                                                                                                                                          CON1
4                                                                                                                                                                                                            4
                                                               P3                                              Pb        CVBS                         L

                                                                                                                    P1                 P2




                                (TCL)TDM-2 + IM S76R FS
                                                                                                                                         U5
                                                                                                                                         AUDIO
                                                                                                               VIDEO LPF&DRIVE           AMP&LPF
                                                           24

                   DVD LOADER
                                                                 XP7
                                                                                                                                                                                      POWER
                                                                 24PIN*0.5
                                                                                                                                                                       1   1
                                                                                                                                                                                      SUPPLY
                                                                                                                    U2
                                                                                                                                                                               XS201




                                                                                                                                                          3PIN*2.5
                                                                                                                    ZR36966XE
                                                                                                                                                                               3PIN*2.5




                                                                                                                                                             XP2
                                                                                                                                             U3 16M
3                                                                                                                                                                                                            3
                                                           1




                                                                                                                                            SDRAM
                                                           1                                                                                                           3   3




                                                                6PIN*2.0




                                                                             MOTER DRIVER
                                                                                            AM5888S
                                                                                      U4
                                                                 XP8




                                                                                                                                                          XP6 4P*2.0
                                                          6
                                                                                                                 U1
                                                          1                                                     8M FLASH
                                                                  XP9
                                                                 5PIN*2.0
                                                                                                      XP1 6PIN*2.0
                                                                                                                                  XP5 4P*2.0
                                                          5                                                1                  6
                                                          MAIN BOARD
                                                          MP-1
2                                                                                                                                                                                                            2




                                                                                                       6                      1
                                                                                                      XS600
                                                                                                      6PIN*2.0

                                                                                  LED/KEY&LED ET6202




1                                                                                                                                                                                                            1




               A                                                    B                                                              C                                       D                       E
    3-1                                                                                                                                                                                                           3-1


          A                                                            B                                                                C                                              D                      E




                                           SD-K780KU (2CH+S_VIDEO WIRING DIAGRAM)                                                                                                                     AC IN




                                                                   S_Y        S_C                                 Pr           Y       COAX                R

4                                                                                                                                                                                                                       4
                                                                  P3                                              Pb          CVBS                         L

                                                                                                                        P1                  P2




                           (TCL)TDM-2 + IM S76R FS
                                                                                                                                              U5
                                                                                                                                              AUDIO
                                                                                                                  VIDEO LPF&DRIVE             AMP&LPF
                                                              24

              DVD LOADER
                                                                    XP7
                                                                                                                                                                                                  POWER
                                                                    24PIN*0.5
                                                                                                                                                                            1          1
                                                                                                                                                                                                  SUPPLY
                                                                                                                        U2
                                                                                                                                                                                +5V
                                                                                                                                                                                GND        XS201




                                                                                                                                                               3PIN*2.5
                                                                                                                        ZR36966XE
                                                                                                                                                                                +12V       3PIN*2.5




                                                                                                                                                                  XP2
                                                                                                                                                  U3 16M
3                                                                                                                                                                                                                       3
                                                              1




                                                                                                                                                 SDRAM
                                                     SP-
                                                              1                                                                                                             3          3




                                                                   6PIN*2.0
                                                     SP+




                                                                                MOTER DRIVER
                                                                                               AM5888S
                                                                                         U4
                                                                    XP8
                                                     SL-




                                                                                                                                                               XP6 4P*2.0
                                                     SL+

                                                             6
                                                                                                                    U1
                                                             1                                                     8M FLASH
                                                     LOAD+
                                                     LOAD-           XP9
                                                     TROUT          5PIN*2.0
                                                     GND
                                                     TRIN                                                XP1 6PIN*2.0
                                                                                                                                       XP5 4P*2.0
                                                             5                                                1                    6
                                                             MAIN BOARD


                                                                                                                          DATA

                                                                                                                          LED_5V
                                                                                                                          IR
                                                                                                                          GND
                                                                                                                   CS
                                                                                                                        CLK
                                                             MP-1
2                                                                                                                                                                                                                       2




                                                                                                          6                        1
                                                                                                         XS600
                                                                                                         6PIN*2.0

                                                                                     LED/KEY&LED ET6202




1                                                                                                                                                                                                                       1




          A                                                            B                                                                C                                              D                      E
    4-1                                                                                                                                                                                                                                                                                                             4-1


                                           A                                                  B                                                                            C                                                                       D                                                            E
          C602        B1          CE601    C2   LED600    D2
          C600        A2          CE600    B1   C607      D2
          C606        C2          C601     A2   C608      D2    Front Board Electric Diagram for SD-K780KU
          R610        C2          R609     C1   C609      D2
          R611        C2          C603     B2   C610      D2
          R612        D2          C604     B2   SW601     D2                                                                             5V
                                                                               IR600                                         R600 100R
          R613        D2          C605     B2   SW603     D2               5              3
                                                                                GND VCC
          D600        C2          R600     B1   IR600     B1                       GND    2
                                                                                                  IR
                                                                           4    GND IR    1
          D601        C2          R601     B1   SW600     D2                                                   C602      +   CE600
                                                                               REM
          R604        B1          R602     B2   SW602     D2                                                   0.1uF
          R605        B1          R603     B2                                                                            47uF
          R606        B1          X13      D4
          R607        C2          XS600    A2
1         R608        C2          U600     C1                                                                                                                                                                                                                                                                             1

                                                                                                       5V




                                                                                                                                                                                        R609

                                                                                                                                R604 R605     R606

                                                                                                                                4.7K   4.7K   4.7K                                      51K
                                                                                                                                                                                                          U600
                                                         VSDA                                           R601       100                                                                                  ET6202
                                                                                                                                                                                                    1   OSC                 GND     28
                                                                                                                                                                                                    2                               27            GRID1
                                                         VSCK                                           R602       100                                                                                  DI/O               GRID1                  GRID2
                                                                                                                                                                                                    3   CLK                GRID2    26
            XS600                                                                                                                                                                                   4   STB                 GND     25
                                                                                                                                                                    R607   10K   R610         1K    5                               24            GRID3                           LED
                         IR                              VSTB                                           R603       100                                              R608   10K   R611         1K        KEY1               GRID3                  GRID4                     LED600
                1                                                                                                                                                                                   6   KEY2               GRID4    23
                       5V                                                                                                                                                                           7                               22                              GRID1   1                 12   SEG6
                2      GND                                                                                                      C603 C604 C605                                   SEG1                   VDD                 GND            5V                       SEG3        DIG.1     F        SEG2
                3                                                                                                                                                                                   8   SEG1/KS1             VDD    21                                      2   C         B   11
                       VSDA                                                                                                                                                      SEG2               9                               20                              SEG8    3                 10   GRID2
                4      VSTB                                                                                                     100P 100P 100P                                   SEG3                   SEG2/KS2     SEG14/GRID5                                                DP    DIG.2        SEG1
                5                                                                                                                                                                                  10   SEG3/KS3     SEG13/GRID6    19                                                    A   9
                       VSCK                                                                                                                                                      SEG4              11                               18                              SEG5    4
                6                                                                                                                                           CE601                SEG5                   SEG4/KS4     SEG12/GRID7                                    SEG4        E                  GRID3
                                                                                                                                                                                                   12   SEG5/KS5      SEG10/KS10    17                                      5   D     DIG.3   8
                                                                                                                                                     C606   +                    SEG6              13                               16                              SEG7    6
          CON6(2.0)                                                                                                                                                              SEG7                   SEG6/KS6        SEG9/KS9           SEG8                     GRID4       G
                                                                                                                                                                                                   14   SEG7/KS7        SEG8/KS8    15                                      7   DIG.4
                           C601    C600                                                                                                              0.1u
                                                                                                                                                            47uF
                           47pF    0.1uF


                                                                                                                                                                                                                                                           SW601
                                                                                                                                                                                                                   R6121K                                             OPEN/CLOSE
2                                                                                                                                                                                        1N4148         D600                                      KS1         4            3                                              2
                                                                                                                                                                                                                                                              1            2 KEY2
                                                                                                                                                                                         1N4148         D601   R613 1K                            KS2
                                                                                                                                                                                                                                                                                     SW602    STOP
                                                                                                                                                                                                                                                            SW600     STANDBY         4              3
                                                                                                                                                                                                                                                             4            3           1              2
                                                                                                                                                                                                                                                             1            2

                                                                                                                                                                                                                                                  KEY2                               SW603    PLAY/PAUSE KEY1
                                                                                                                                                                                                                                                                                      4            3
                                                                                                                                                                                                                                                  KEY1                                1            2



                                                                                                                                                                                                                                    C607        C608
                                                                                                                                                                                                                                                                   C609
                                                                                                                                                                                                                                   NC/100pF     NC/100pF                           C610
                                                                                                                                                                                                                                                              NC/100pF
                                                                                                                                                                                                                                                                                 NC/100pF




3                                                                                                                                                                                                                                                                                                                         3




4                                                                                                                                                                                                                                                                                                                         4




                                           A                                                  B                                                                            C                                                                       D                                                            E
               4-2                                                                                                                                                                                                                                                                                                           4-2

                                             A                                                                                   B                                                                        C                                                                   D                                          E
                                                                                                                                                                                      C11        C3              D4         A1                  L6         B1                F1   A1
    Power Board Electric Diagram for SD-K780KU                                                                                                                                        R2         B1              L2         C2                  P3         A1                x2   D4
                                  F1                            TR1                                                                                                                                                                                                          U3   B3
                                T2AL/250ac                    NTC 10&20
                                                                                                                                                                                      R3         B1              CON2       E2                  P2         A1
    P3                                                                                                                                                                                R8         B3              RV1        A1                  CN1        A1                U1   A2
                                                                             D1           D2
                                                                           1N4007       1N4007                                                                                        R9         C3              C3         D1                  CON1       A1



       1




                         2
                                                                                                                    L1                                                                R4         D2              C1         B1                  T1         B1




                          +
                                                                                                                                                                                      R7         D3              C2         B1                  D5         C1
    AC INPUT

               2




                          +
                            CON1                                                                                                                                                      R5         D2              C6
                   CN1    AC INPUT
                                                                                                                                                                                                                            C2                  D7         C2


               +
                                                        RV1                                                         680uH                                                             R11        B2              CY1        B3                  D8         B2




                         1
                     AC INPUT

               +
1                                                       10K471                                           + C1                    + C2                                                                                                                                                                                              1
                                                                             D3           D4                                                                                          R13        B2              C9         A2                  TR1        A1
                                                                           1N4007       1N4007            10uF/400V(250V/450V)       15uF/400V(250V/450V)                             R10        C2              C5         A2                  C14        C2
               1
       1




                                                                                                                                                                                      D1         A1              C8         D2                  R1         C2
    P2                                                                                                                                                                                D2         A1              L1         B1                  U2         B3
                                                                                                                    L6
                                                                                                                                                                                      D3         A1              C7         C2                  D10        C2

                                                                                                                                                             T1   EEL19
                                                                                                                                                   5

                                                                                                                                                                                                       D5                                                   C3
                                                                                                                                                                                                                                                       +
                                                                                                                                                                                                       FR102
                                                                                                C5          R2       R3                                                                                                                                      10uF/50V                                     CON2
                                                                                                                                                   4                  6
                                                                                              152/1KV    1/4W120K 1/4W120K                                                                                                                                                                            6   -22V
                                                                                                                                                                                                                                                                                                      5   GND
                                                                                                                                                                      7                                                                                                                               4   +12V
                                                                                                                                                   3                                                                                                                                                  3   GND
                                                                                                                                                                                                                                                                   R4                                 2
                                                                                                          D8                                                                                            D7                                  +   C6                                                        +5V
                                                                                                                                                                      9                                                                                                                               1   +5V
                                                                                                          IN4007                                                                                       FR102                                                       1/6W10k
                                                                                                                                                                                                                                                47uF/25V
                                                                                                                                                                                                                                                                                                          6X2.5 HEADER
                                                                                        C9                                                                            8
                                                                                    104/50V

2                                                                                                                                                                                          D10   SR360/SR340                                                                                                                       2
                                                                                                                                                                      12
                                                                                                              R11
                                                                                                                                                                      11              R1         C14                                L2
                                                                                                                                                                                      NU         NU                                 6.8uH
                                     4

                                             3


                                                       2



                                                                  1




                                                                                                                                                                      10                                                +                              +
                                                                                                              1/6W22                                                                                                          C7                             C8
                                                       BP/M



                                                                   EN/UV
                                     Drain

                                              NC




                                                                                                                                                                                                                            1000uF/16V                     470uF/16V

                                               U1
                                             TNY176/177                                                                                                                                                                                                                                R5
                                                                                                                                                                                       R10                                                                                             1/6W12K 1%
                                                                                                                                                                                       1/6W100
                                     S


                                                   S


                                                              S


                                                                   S




                                                                                                        R13
                                                                                                        1/6W100k
                                     5


                                                 6


                                                           7


                                                                  8




                                                                                                                            4



                                                                                                                                 1
                                                                                                                                                            R8
                                                                                                                      U2                                    1/6W1k
                                                                                                                    PC123X92
                                                                                                                                                                              C11                      R9
                                                                                                                                                                          0.1uF/63V                    1/6W10k
                                                                                                            



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