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Product Type: DVD+VCR ABV341
Chassis: D35 (DECK), DP5 (MD), DP-7C(MD) XBV342
Manual Series: XBV342 XBV343
Manual Part #: 3829RGN001V
Model Line: C
Product Year: 2003
Summary .................................................... 1
Cabinet & Main Chassis ............................. 2
Electrical .................................................... 3
Mechanism of VCR Part ............................. 4
Mechanism of DVD Part ............................. 5
Parts List .................................................... 6
Published September 2003
by Technical Publications
Zenith Electronics Corporation
201 James Record Road
Huntsville, Alabama 35824-1513
PRODUCT SAFETY SERVICING GUIDELINES FOR VIDEO PRODUCTS ............. 1-2
SERVICING PRECAUTIONS .................................................................................................. 1-3
SPECIFICATIONS ...................................................................................................................... 1-4
PRODUCT SAFETY SERVICING GUIDELINES FOR VIDEO PRODUCTS
IMPORTANT SAFETY NOTICE A.C. Voltmeter
This manual was prepared for use only by properly trained audio-video service
When servicing this product, under no circumstances should the original
design be modified or altered without permission from Zenith Electronics
Corporation. All components should be replaced only with types identical to
those in the original circuit and their physical location, wiring and lead dress
must conform to original layout upon completion of repairs.
Special components are also used to prevent x-radiation, shock and fire haz - Place this probe
Good Earth Ground
ard. These components are indicated by the letter "x" included in their compo- such as the Water
on each exposed
nent designators and are required to maintain safe performance. No deviations Pipe, Conduit, etc. 1500 OHM metal part.
are allowed without prior approval by Zenith Electronics Corporation.
Circuit diagrams may occasionally differ from the actual circuit used. This way, 10 WATT
implementation of the latest safety and performance improvement changes
TIPS ON PROPER INSTALLATION
into the set is not delayed until the new service literature is printed.
1. Never install any receiver in a closed-in recess, cubbyhole, or closely fitting
CAUTION: Do not attempt to modify this product in any way. Never perform
shelf space over, or close to, a heat duct, or in the path of heated air flow.
customized installations without manufacturer's approval. Unauthorized modi-
fications will not only void the warranty, but may lead to property damage or 2. Avoid conditions of high humidity such as: outdoor patio installations where
user injury. dew is a factor, near steam radiators where steam leakage is a factor, etc.
Service work should be performed only after you are thoroughly familiar with 3. Avoid placement where draperies may obstruct venting. The customer
these safety checks and servicing guidelines. should also avoid the use of decorative scarves or other coverings that
might obstruct ventilation.
4. Wall- and shelf-mounted installations using a commercial mounting kit must
The exclamation point within an equilateral triangle is intended to
follow the factory-approved mounting instructions. A product mounted to a
alert the service personnel to important safety information in the
shelf or platform must retain its original feet (or the equivalent thickness in
spacers) to provide adequate air flow across the bottom. Bolts or screws
The lightning flash with arrowhead symbol within an equilateral tri- used for fasteners must not touch any parts or wiring. Perform leakage tests
angle is intended to alert the service personnel to the presence of on customized installations.
noninsulated "dangerous voltage" that may be of sufficient magni-
5. Caution customers against mounting a product on a sloping shelf or in a tilt-
tude to constitute a risk of electric shock.
ed position, unless the receiver is properly secured.
The pictorial representation of a fuse and its rating within an equi- 6. A product on a roll-about cart should be stable in its mounting to the cart.
lateral triangle is intended to convey to the service personnel the Caution the customer on the hazards of trying to roll a cart with small cast-
following fuse replacement caution notice: ers across thresholds or deep pile carpets.
CAUTION: FOR CONTINUED PROTECTION AGAINST RISK 7. Caution customers against using extension cords. Explain that a forest of
OF FIRE, REPLACE ALL FUSES WITH THE SAME TYPE AND extensions, sprouting from a single outlet, can lead to disastrous conse-
RATING AS MARKED NEAR EACH FUSE. quences to home and family.
While servicing, use an isolation transformer for protection from AC line shock.
After the original service problem has been corrected, make a check of the fol-
FIRE AND SHOCK HAZARD
1. Be sure that all components are positioned to avoid a possibility of adjacent
component shorts. This is especially important on items trans-ported to and
from the repair shop.
2. Verify that all protective devices such as insulators, barriers, covers, shields,
strain reliefs, power supply cords, and other hardware have been reinstalled
per the original design. Be sure that the safety purpose of the polarized line
plug has not been defeated.
3. Soldering must be inspected to discover possible cold solder joints, solder
splashes, or sharp solder points. Be certain to remove all loose foreign par-
4. Check for physical evidence of damage or deterioration to parts and compo-
nents, for frayed leads or damaged insulation (including the AC cord), and
replace if necessary.
5. No lead or component should touch a high current device or a resistor rated
at 1 watt or more. Lead tension around protruding metal surfaces must be
6. After reassembly of the set, always perform an AC leakage test on all
exposed metallic parts of the cabinet (the channel selector knobs, antenna
terminals, handle and screws) to be sure that set is safe to operate without
danger of electrical shock. DO NOT USE A LINE ISOLATION TRANS-
FORMER DURING THIS TEST. Use an AC voltmeter having 5000 ohms per
volt or more sensitivity in the following manner: Connect a 1500 ohm, 10
watt resistor, paralleled by a .15 mfd 150V AC type capacitor between a
known good earth ground water pipe, conduit, etc.) and the exposed metal-
lic parts, one at a time. Measure the AC voltage across the combination of
1500 ohm resistor and .15 mfd capacitor. Reverse the AC plug by using a
non-polarized adaptor and repeat AC voltage measurements for each
exposed metallic part. Voltage measured must not exceed 0.75 volts RMS.
This corresponds to 0.5 milliamp AC. Any value exceeding this limit consti-
tutes a potential shock hazard and must be corrected immediately.
CAUTION: Before servicing the DVD+VCR covered by this Electrostatically Sensitive (ES) Devices
service data and its supplements and addends, read and fol- Some semiconductor (solid state) devices can be damaged
low the SAFETY PRECAUTIONS. NOTE: if unforeseen cir- easily by static electricity. Such components commonly are
cumstances create conflict between the following servicing called Electrostatically Sensitive (ES) Devices. Examples of
precautions and any of the safety precautions in this publi- typical ES devices are integrated circuits and some field
cations, always follow the safety precautions. effect transistors and semiconductor chip components.
Remember Safety First: The following techniques should be used to help reduce the
incidence of component damage caused by static electricity.
General Servicing Precautions
1. Always unplug the DVD+VCR AC power cord from the AC 1. Immediately before handling any semiconductor compo-
power source before: nent or semiconductor-equipped assembly, drain off any
(1) Removing or reinstalling any component, circuit board, electrostatic charge on your body by touching a known
module, or any other assembly. earth ground. Alternatively, obtain and wear a commer-
(2) Disconnecting or reconnecting any internal electrical cially available discharging wrist strap device, which
plug or other electrical connection. should be removed for potential shock reasons prior to
(3) Connecting a test substitute in parallel with an elec- applying power to the unit under test.
Caution: A wrong part substitution or incorrect 2. After removing an electrical assembly equipped with ES
polarity installation of electrolytic capacitors may result devices, place the assembly on a conductive surface such
in an explosion hazard. as aluminum foil, to prevent electrostatic charge buildup or
exposure of the assembly.
2. Do not spray chemicals on or near this DVD+VCR or any
of its assemblies. 3. Use only a grounded-tip soldering iron to solder or unsolder
3. Unless specified otherwise in this service data, clean
electrical contacts by applying an appropriate contact 4. Use only an anti-static solder removal device. Some
cleaning solution to the contacts with a pipe cleaner, solder removal devices not classified as "anti-static" can
cotton-tipped swab, or comparable soft applicator. generate electrical charges sufficient to damage ES
Unless specified otherwise in this service data, lubrication devices.
of contacts is not required.
5. Do not use freon-propelled chemicals. These can
4. Do not defeat any plug/socket B+ voltage interlocks with generate an electrical charge sufficient to damage ES
whitch instruments covered by this service manual might devices.
6. Do not remove a replacement ES device from its protec-
5. Do not apply AC power to this DVD+VCR and / or any of tive package until immediately before you are ready to
its electrical assemblies unless all solid-state device heat install it. (Most replacement ES devices are packaged with
sinks are correctly installed. leads electrically shorted together by conductive foam,
aluminum foil,or comparable conductive material).
6. Always connect the test instrument ground lead to an
appropriate ground before connecting the test instrument
positive lead. Always remove the test instrument ground 7. Immediately before removing the protective material from
lead last. the leads of a replacement ES device, touch the protective
material to the chassis or circuit assembly into which the
Insulation Checking Procedure device will be installed.
Disconnect the attachment plug from the AC outlet and turn
the power on. Connect an insulation resistance meter (500V) Caution: Be sure no power is applied to the chassis or
to the blades of the attachment plug. The insulation resis- circuit, and observe all other safety precautions.
tance between each blade of the attachment plug and acces-
sible conductive parts (Note 1) should be more than 1M- 8. Minimize bodily motions when handling unpackaged
ohm. replacement ES devices. (Normally harmless motion such
Note 1: Accessible Conductive Parts include Metal panels, as the brushing together of your clothes fabric or the lifting
Input terminals, Earphone jacks,etc. of your foot from a carpeted floor can generate static elec-
tricity sufficient to damage an ES device.)
Power requirements AC 120V ,60 Hz
Power consumption 23W
Dimensions (approx.) 430 X 97.5 X 293 mm (16.9 x 3.9 x 11.5 inches)(w x h x d)
Mass (approx.) 4.8 kg (10.58 lbs)
Operating temperature 5
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