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Okidata Jet 2010 Service Manual


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                                                                                                Page: 1
                                                   Service Guide OJ2010
                                                    Chapter 0 About This Manual




                                  OKIJET 2010
                                 InkJet Printers


                             Adobe Acrobat printable reference
                       copy of the OKIDATA Service Training Manual.
                                        09/17/97


      Note: This Adobe Acrobat version of the Okidata Service Training Manual was built with the
             pictures rendered at 300 dpi, which is ideal for printing, but does not view on most
             displays well.



Copyright 1997, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business
Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
      Table of Contents                               Page

Service Guide OJ2010
   0 About This Manual
      Front Cover                                      1
      Copyright                                        2
   1 Product Specifications
      1.1 Overview                                     3
      1.2 Physical Specifications                      4
      1.3 Power Requirements                           5
      1.4 Environmental Conditions                     6
      1.5 Agency Approvals                             7
      1.6 Operational Specifications                   8
      ....1.6.06 Paper Loading                         9
      ........Auto Feed                                10
      ........Manual Feed                              11
      ....1.6.07 Print Method                          12
      ....1.6.08 Print Modes And Print Resolution      13
      ....1.6.10 Print Speed                           14
      1.7 Print Media (Paper) Specifications           15
      ....1.7.02 Length                                16
      ....1.7.05 Weight                                17
      ....1.7.06 Width                                 18
      ........Card Stock (Index Cards)                 19
      ........Cut Sheet                                20
      ........Envelopes                                21
      ........Auto Feed                                22
      ........Manual Feed                              23
      ........Orientation                              24
      ........Labels                                   25
      ........Transparency                             26
      1.8 Memory Specifications                        27
      1.9 Consumables                                  28
      1.10 Options                                     29
      1.11 Reliability                                 30
   2 Principles of Operation
      2.1 Electrical Operation                         31
      ....2.1.02 Emulations                            32
      ....2.1.03 Interface                             33
      ....2.1.04 Memory                                34
      ....2.1.05 Operator Panel                        35
      ....2.1.06 Parallel Port                         36
      ....2.1.07 Power On Self Test (Post) Sequence    37
      ....2.1.08 Power Supply                          38
      ....2.1.09 System Board                          39
   Table of Contents                                             Page
   2.2 Mechanical Operation - Paper Feed                          40
   ....2.2.02 Paper Feed Methods                                  41
   ....2.2.03 Paper Feed Path                                     42
   ....2.2.04 Paper Loading                                       43
   ........Envelope Orientation                                   44
   ........Auto Feed                                              45
   ........Manual Feed                                            46
   ....2.2.05 Printhead Mechanism                                 47
   ....2.2.06 Print Modes                                         48
   ....2.2.07 Print Resolution                                    49
   ....2.2.08 Print Speed                                         50
   ....2.2.09 Print Quality Enhancement Technique (PQET) [Edge    51
   Smoothing]
   ....2.2.10 Spacing                                             52
   ....2.2.11 Maintenance Station                                 53
3 Maintenance and Disassembly
   3.1 Overview                                                   54
   ....3.1.02 Maintenance Items                                   55
   ....3.1.03 Maintenance Precautions                             56
   3.2 Disassembly/Assembly Procedures                            57
   ....3.2.01 Preliminary Items                                   58
   ....3.2.02 Base Assembly                                       59
   ....3.2.03 Carrier Belt                                        60
   ....3.2.04 Carrier Frame Assembly                              61
   ....3.2.05 Carrier Transport Motor                             62
   ....3.2.06 Code Module / EPROM                                 63
   ....3.2.07 Edge Guide Assemblies And Paper Load Shaft          64
   ....3.2.08 Ejectors                                            65
   ....3.2.09 Encoder Card                                        66
   ....3.2.10 Encoder Strip                                       67
   ....3.2.11 Feed Arm Assembly                                   68
   ....3.2.12 Front Cover                                         69
   ....3.2.13 Gutter Pad                                          70
   ....3.2.14 Inside Idler Gears                                  71
   ....3.2.15 Large Feed Roller                                   72
   ....3.2.16 Large Outside Gear                                  73
   ....3.2.17 Left Side Frame Assembly                            74
   ....3.2.18 Maintenance Station Assembly                        75
   ....3.2.19 Maintenance Wipers And Caps                         76
   ....3.2.20 Manual Insert Tray                                  77
   ....3.2.21 Mid Frame Assembly                                  78
   ....3.2.22 Paper Feed Motor                                    79
   ....3.2.23 Paper Guide And End Of Form (Eof) Flag Assembly     80
   ....3.2.24 Paper Load Door                                     81
   Table of Contents                                        Page
   ....3.2.25 Pick Roll Hub, Shaft, And Envelope Bucklers    82
   ....3.2.26 Power Supply                                   83
   ....3.2.27 Printhead Cable And Paper Deflector            84
   ....3.2.28 Printhead Carrier Assembly                     85
   ....3.2.29 Printhead Rubber Backer                        86
   ....3.2.30 Rear Cover                                     87
   ....3.2.31 Right Side Frame Assembly                      88
   ....3.2.32 Small Feed Roll Shaft, Rollers, And Flap       89
   ....3.2.33 System Board                                   90
   3.3 Adjustments                                           91
   ....3.3.02 Printhead Alignment                            92
   ....3.3.10 Resets                                         93
   3.4 Cleaning                                              94
   ....3.4.02 Cleaning Schedule                              95
   ....3.4.03 Cleaning Tools                                 96
   ....3.4.04 Areas To Be Cleaned                            97
   ....3.4.04 Nozzle Test                                    98
   ........Procedure                                         99
   ............Wipe The Nozzles And Contacts                100
   ............Clean The Carrier Contacts                   101
   3.5 Lubrication                                          102
   ....3.5.02 Lubrication Schedule                          103
   ....3.5.03 Lubrication Types And Amounts                 104
   ....3.5.04 Areas Not Lubricated                          105
   3.6 Shipping Instructions                                106
   3.7 Print Cartridge Maintenance                          107
   ....3.7.02 Installation                                  108
   ....3.7.03 Replacement                                   109
   ....3.7.04 Disposal                                      110
4 Failure and Repair Analysis
   4.1 Overview                                             111
   ....4.1.02 Printer Serial Number Identification          112
   ....4.1.03 Code Level Identification                     113
   4.2 Reporting Problems                                   114
   ....4.2.02 Problem Lists                                 115
   ....4.2.03 Reporting Methods                             116
   4.3 Troubleshooting Updates                              117
   4.4 Troubleshooting Tips                                 118
   ....4.4.02 Problem Categories                            119
   ....4.4.03 Start Here Flowchart                          120
   ....4.4.04 Tips For Preventing Image Problems            121
   ....4.4.05 Common Problems                               122
   4.5 Abnormal Output                                      123
   4.6 Fault Alarms                                         124
   Table of Contents                                         Page
    ....4.6.02 Power On Self Test (Post) Sequence            125
    ....4.6.03 Symptom Lists                                 126
    4.7 Repair Analysis Procedures (Raps) - Using The Raps   127
    ....4.7.02 Rap Index                                     128
    ........RAP 01: Envelope Feed Service Check              129
    ........RAP 02: First Print Line Service Check           130
    ........RAP 03: Maintenance Service Check                131
    ........RAP 04: Paper Feed Service Check                 132
    ........RAP 05: Paper Path Service Check                 133
    ........RAP 06: Parallel Port Service Check              134
    ........RAP 07: Power Service Check                      135
    ........RAP 08: Print Quality Service Check              136
    ........RAP 09: Transport Service Check                  137
    4.8 Tests                                                138
    ....4.8.02 Test Page                                     139
    ....4.8.03 Parallel Port Test                            140
    ....4.8.04 Encoder Sensor Test                           141
    ....4.8.05 End Of Forms Sensor Test                      142
    ....4.8.06 Initialize Error Log                          143
    ....4.8.07 Printer Error Log Recovery                    144
    4.9 Resistance Checks                                    145
    ....4.9.02 Checkpoint Locations                          146
A Board Diagrams
    A.1 Board Diagrams And General Information               147
    A.2 Index To Charts                                      148
    ....A.2.01 System Board                                  149
    ....A.2.02 Power Supply                                  150
    ....A.2.03 Encoder Card                                  151
    A.3 Resistance Checkpoints                               152
    ....A.3.02 Checkpoint Locations                          153
B Illustrated Parts Listing
    B.1 Illustrated Parts Listing - General Information      154
    ........Format                                           155
    ........Current Part Numbers                             156
    ....B.1.02 Definition Of Terms                           157
    ....B.1.03 Parts Ordering Information                    158
    B.2 Charts                                               159
    ....B.2.01 Printer                                       160
    ....B.2.02 Covers                                        161
    ....B.2.03 Frames                                        162
    ....B.2.04 Paper Feed                                    163
    ....B.2.05 Electronics                                   164
    ....B.2.06 Carrier                                       165
    ....B.2.07 Carrier Transport                             166
Table of Contents                               Page
....B.2.08 Sheet Feeder                         167
....B.2.09 Maintenance Station                  168
....B.2.10 Packing Materials                    169
....B.2.11 Consumables                          170
....B.2.12 Documentation                        171
....B.2.13 Service Training Kit Revision List   172
                                                                                                   Page: 2
                                                      Service Guide OJ2010
                                                       Chapter 0 About This Manual




Copyright

This document may not be reproduced without the written permission of Okidata Sales and Product
Training. Every effort has been made to ensure the accuracy of the information contained in this training
course. Okidata is not responsible for errors beyond its control.



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