Order No. ITD1603906GE Model No. LCD-201603 2016 - LCD TV Ver. 1.0 Circuit Operation and Troubleshoot c Panasonic Corporation 2016 Unauthorized copying and distribution is a violation of law. 1 Revision History Version Issued/Revised Revised content date Ver. 1.0 25th. Mar. 2016 First version 2 INDEX 1.Board Layout 2.Video Signal Processing 3.Power Supply 3-1. Power Board Structure 3-2. Stand by / Start up Operation 4.SOS Protection Circuit and Troubleshooting (except 1 time blink) 5.Difference of LED Drive Circuit (Troubleshooting for 1 time blink) 3 1. Board Layout 4 Board Layout -1 ( DX*** series ) T*-**DX900 T*-65DX***, TH/TC-55DX*** G P PB A G P PB A K K WiFi WiFi BT BT K K T*-40DX*** T*-49/50/58DX***, TX-55DX*** LDP G P A G P A K K WiFi WiFi BT K K GK board : depend on the model BT : depend on the model and region 5 Board Layout -2 ( D/DS*** series ) T*-49/43DS*** T*-65/55DS*** T*-49/43D*** LD LDP G P A G P A K K WiFi WiFi BT BT K K T*-50/40/32DS*** TH-32D450/440/400D T*-40/32D*** (except 32inch India model) A P (P + A + GK) G A K WiFi BT K K WiFi : only DS*** series BT : only TC-**DS6**, TX-**DS630 series GK board : depend on the model 6 Main Board Structure D4** DS4**/5**/6** DX6**/7**/8** DX900 (4K) (4K) 24inch --- A+P --- --- 32inch A+P / A+P --- --- (India : 1 Board) 40inch A+P A+P A+P+LDP --- 43inch A+P+LD A+P+LD --- --- 49inch A+P+LD A+P+LD A+P --- 50inch --- A+P A+P --- 55inch --- A+P+LDP A+P , --- A+P+PB: (only TH-55DX640*, TC-55DX700*) 58inch --- --- A+P A+P+PB 65inch --- A+P+LDP A+P+PB A+P+PB Except K, GK boards 7 Board Layout -1 ( 32D410/400 ) A+P P3 A02 P A15 A A10 A12 AC input Speaker Speaker K10 K Board Name Function A-Board Main Board P-Board Power supply, Backlight Drive, Power key, Control key K-Board Remote Receiver, LED 8 Board Layout -2 ( 49DS630 ) A+P+LD/LDP LD2 P5 A02 P4 LD1 LD A15 A10 A P GK A19 P2 A12 WiFi Module AC input Speaker Speaker (T-CON) Not repairable, K10 K One of the panel module Board Name Function Board Name Function A-Board Main Board GK-Board Key P-Board Power supply for Signal Process K-Board Remote Receiver, Power LED LD-Board Power supply for Backlight Drive 9 Board Layout -3 ( 65DX900 ) A+P+PB PB1 A08 A02 PB6 P6 A15 P2 GK PB5 PB P A16 A17 A A12 PB2 PB3 P3 A10 AC input Speaker Speaker Bluetooth Module WiFi Module (T-CON) Not repairable, One of the panel module K10 K Board Name Function Board Name Function A-Board Main Board GK-Board Key P-Board Power supply for Signal Process K-Board Remote Receiver, Power LED PB-Board Power supply for Backlight Drive 10 2. Video Signal Processing 11 Video/Audio Signal Process - 1 D5** / D4** series OPT_out A USB1 Antenna TU670* IC8000 IC68** terminal (MTK5561) TUNER De-Modulation Resize IP conv. AV OSD Component LVDS Data to LCD Panel HDMI1/2 The input terminals are different by the models or countries. 12 Video/Audio Signal Process - 2 DS5** / DS6** series OPT_out (*)Headphone WiFi IC8601 A (*1)Bluetooth (USB HUB) USB1/2 IC8000 Antenna TU670* (Peaks LD6/ IC68** terminal TUNER De-Modulation sLD8A) AV Resize Component IP conv. SCART OSD LVDS Data (only Europe) IC8650 to LCD Panel LAN (LAN) CI-slot (only Europe) HDMI1/2/3 (*1) Bluetooth : only TC-**DS6**(except Canada), TX-**DS630* The input terminals are different by the models or countries. 13 Video/Audio Signal Process - 3 DX6** / DX7** / DX8** series OPT_out (*)Headphone WiFi (*1)Bluetooth IC8601 USB2 (USB HUB) A USB1 USB3.0 IC8000 Antenna TU670* IC68** (MT5810) IC9000 to LCD Panel terminal TUNER De-Modulation (Mstar/NTK) Resize IP conv. Frame Rate AV OSD Convert Component 2D->3D ( V by One format ) LAN CI-slot (only Europe) HDMI1/2/3/(4) (except below models HDMI1/2/3/(4) IC4500 (TX-DX8** HDMI TH-DX640 SW TC-DX700C) (*1) Bluetooth : only DX9**/7** (except TC-**DX700C) The input terminals are different by the models or countries. 14 Video/Audio Signal Process - 4 DX900 series OPT_out (*)Headphone WiFi A Bluetooth IC8705 USB2 (USB HUB) USB1 USB3(3.0) IC8000 to LCD SD card (MT5810) (only TC/TX IC9000 Panel IC4300 (NTK) IC68** Resize (GCEX2) Antenna TU670* De-Modulation IP conv. terminal TUNER Frame Rate OSD HDR Convert 2D->3D Hexa- Component chroma ( V by One format ) LAN CI-slot (only Europe) IC4500 HDMI1/2/3/4 HDMI SW (*) The input terminals are different by the models or countries. 15 Video/Audio Signal Process - 5 The main function of the A board is to select and process one of the incoming video signals. IC8601 is just switches of USB signals. The built in WiFi module is connected by USB type terminal. Video input, Component Video Input, HDMI input and the composite video output of the tuner are all connected to IC8000 for selection. The video input signal can be two formats: Video, or Y, Pb, Pr. A comb filter inside IC8000 converts the composite video signal of the main picture to Y and C (luminance and chrominance) signals. The signal is then converted to RGB. At the completion of this process, the format of the composite signal is now the same as a digital 1080i component signal. If the incoming video is in the 480p, 720p, 1080i, and 1080p format, the Y, Pb, and Pr signals undergo A/D (analog to digital) conversion. Finally all picture signals are converted to 1080p. Digital television reception of the tuner is output in the form of an IF (Intermediate Frequency) signal. The transport stream from the tuner enters the VSB I/F (Interface) section of IC8000 where the video signal is extracted and converted to YUV data. The output is provided to the Video Input I/F for selection. The JPEG data of the SD card enters the JPEG I/F section of IC8000 for conversion into YUV data and output to the Video Input I/F circuit. The video input interface outputs the selected picture data to the video process circuit. This Video Process section of the IC performs all picture control operations such as brightness, contrast, color, tint, etc. On Screen Display data such as channel numbers, Digital TV closed caption, and picture adjustments are mixed with the video data. If in 3D mode, it converts to the right and left pictures. After the process, LVDS (Low Voltage Differential Signaling) is output to LCD panel module. # IC9000 is the frame rate converting IC for high speed LCD panel. IC4300 adjust the brightness for HDR feature. 16 Troubleshoot for Video Signal Problem:When abnormal picture is displayed, troubleshoot by the test pattern in LCD module. If the picture is no problem, A board must be defective. If the picture is also abnormal, LCD panel module must be defective. Just in case, confirm the flat cable connection between A board and T-CON board. How to enter : While pressing "volume(-)" button of the TV unit, Some patterns are press "option/yellow" button of the remote control 3 times within 2 seconds. automatically changed. How to exit : The patterns are depend on the LCD panel. Switch off the TV unit #)The test pattern is created by the circuit in LCD Panel Module(T-CON board). A LCD Panel Module IC8000 T-CON LCD Panel (Peaks/MTK ) Test Resize Pattern IP conv. 17 Troubleshoot for Video/Audio Signal Problem : Customers also can check the picture and sound by internal data. If the picture and sound is no problem, the reason of trouble is mostly not a TV. How to display : Menu HELP TV Self Test #)The test pattern and test sound are created by the main IC on the A board. TV Self Test (OK) 1) During this indication "Self Check of Service Mode" is working at the background. 2) If NG, indication is shown. Yes No # A board defective 3) If All OK, it shifts to picture and sound test. 1.Antenna level low TV unit defective. 2.Connection mistake (A board, Panel or 3.Input devices NG Speaker) *) D400/410 series do not support. 4.Input select mistake A LCD Panel Module IC8000 T-CON LCD Panel (Peaks/MTK ) Test Pattern Resize IP conv. 18 3. Power Supply 3-1. Power Board Structure 19 Power Board Structure 1 ( P Board only ) VLED Anode Power IC PFC Cathode LED IC Drive (Backlight) IC HO Power PWM IC LO BL-ON A 16V BL-ON 16V REG P STB5V 20 Power Board Structure 2 ( P+LDP/LD board ) < P + LDP/LD > LDP/LD VLED Anode Power IC PFC Cathode LED IC Drive (Backlight) IC HO Power IC LO PWM BL-ON A 16V BL-ON 16V REG P STB5V 21 Power Board Structure 3 ( P+PB board ) < P + PB > only 65DX7**/8** VLED1 Anode Power IC (TNPA6249) Cathode LED Drive IC HO VLED2 Anode Power Power IC LO IC Cathode PB LED Drive IC (Backlight) PWM BL-ON A 16V PFC 16V IC HO Power REG IC LO STB5V P (TNPA6060) 22 Power Board Structure 4 ( P+PB board ) < P + PB > only DX9** PB VLED1 (TNPA6200) Anode HO Cathode Power LED IC LO Drive IC (Backlight) VLED2 PFC IC Sync/control/etc HO Power BL-ON IC LO A 16V PFC 16V IC HO Power REG IC LO P (TNPA6199) STB5V 23 3-2. Stand by / Start up Operation The explanation is for the case of "Power Board Structure 2 (P+LD/LDP board, 43/49DS630 )", but "P, P+LD/LDP, P+PB" cases are basically same start up operation. 24 Voltage Distribution ( A+P+LD Boards ) Ex. 43/49DS630** series (Each models are different pin allocation but operation is same.) LCD Module P LD LCD Panel P4 LD1 LD2 28V/32V(*) 8,9 8,9 3,7 Output VLED1,2(*) T-CON LED 6 6 Drive board 1,5 3 3 PNL12V (Ex. TNPA5935** ) A19 P2 A02 1,2,3,4 BL_ON 11 10 16V 1,2,3 F15V 16V 1,3,5 12V Output PNL12V 9 TV_SUB_ON 2 5V 3.3V A POWER_ON 1.5V 12 4 1.1V STB5V 7 STB5V 11 3.3V Output STB3.3V GK POWER Switch (Ex. TNPA5916** ) (*)The DC level is different by the LCD panel. 25 Reference : Voltage Distribution ( A+P+PB Boards ) Ex. DX900** series LCD Module PB2 PB (TNPA6200** ) 17-28 VLED2(*) 9,10 LED LCD Panel 16V VLED(*) Drive Output 17-28 VLED1(*) T-CON 9,10 16V BL_ON 5 board 16V PB1 PB6 1/3 PB3 1 PNL12V 1/3 1 A16 P6 P3 P2 A03 44 - 51 BL_ON 15 F15V 16V 1-5 16V 1-5 12V Output PNL12V P 11 TV_SUB_ON 11 5V 3.3V A POWER_ON 1.5V 12 POWER 12 1.1V Switch STB5V 9 5VS 9 3.3V Output A02 STB3.3V (TNPA6199** ) (*)The DC level is different by the LCD panel. 26 Start up Operation-1 Ex. 43/49DS630** series (Each models are different pin allocation but operation is same.) P Transformer P4 T7301 Q7402/05 LD1 LD L7813/14/ LD2 LCD Module 24V/32V(*) 3,7 VLED1,2(*) Power 24V/ Q7804/01 LCD Panel PFC Output 32V(*) For T7202 (DC/DC) 6(light) LED (Back T-CON IC7201 LED 1,5 Light) Drive board DC/DC IC7800 3 5 IC7301 A02 PNL12V 4 P2 A19 1,2,3,4 BL_ON 11 10 16V 1,2,3 Output 16V 1,3,5 Q7403 F15V 1 DC/DC IC7503 7 STB5V 11 STB5V A 2 9 2 TV_SUB_ON 12 4 POWER_ON KEY3 When the TV is plugged in, the power board outputs 5V for standby voltage. POWER Switch When the power supply receives the TV_SUB_ON signal, it outputs 2 different voltages: