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              LED Television

    Model No.TH-43ES430M
    MT5655
    Chassis




 




 
 




 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
  SCHNEIDER ELECTRONICS GMBH-GERMANY
                            1. CAUTION
CA UTION:
Use of controls, adjustments or procedures other than those specified herein may result in
hazardous radiation exposure.

                                                       CA UT ION : T O RE DUCE TH E RIS K OF
               CA U T ION                              ELECTR ICA L SHOCK, DO NOT RE MOVE
               RISK OF ELECTRIC
                       ELECTRI                         COVER (OR BACK). NO USER SERVICEABLE
              SHOCK DO NOT OPEN.                       PAR TS INS IDE . RE FE R SE R VIC ING TO
                                                       QUALIFIE D SERVICE PERSONNEL.

                The lighting flash with arrowhead symbol, with an equilateral triangle is intended to
                alert the user to the presence of uninsulated dangerous voltage within the products
                enclosure that may be of sufficient magnitude to constitute a risk of electric shock to
                the person.

                The exclamation point within an equilateral triangle is intended to alert the user to the
                presence of important operating and maintenance (servicing) instructions in the
                literature accompanying the appliance.




   WARNING: TO REDUCE RISK OF FIRE OR ELECTRIC SHOCK, DO NOT
            EXPOSE THIS APPLIANCE TO RAIN OR MOISTURE.




                                                  2
 




 
 
 
 
 
 
 
 




 
     SCHNEIDER ELECTRONICS GMBH-GERMANY

IMPORTANT SAFETY INSTRUCTIONS
     CAUTION:
     Read all of these instructions. Sa ve these instructions                 for later use . Follo w all W arnings and
     Instructions marked on the audio equipment.
     1. Read Instructions-All the safety and operating instructionsshouldbe read before the productis operated.
     2. Retain Instructions- The safety and operating instructions should be retained for future reference.
     3. Heed Warnings- All warnings on the product and in the operating instructions should be adhered to.
     4. Follow Instructions- All operating and use instructions should be followed.




FOR YOUR PERSONAL SAFETY
1.     When the power cord or plug is damaged or frayed, unplug this television set from the wall outlet and refer servicing to
       qualified service personnel.
2.     Do not overload wall outlets and extension cords as this can result in fire or electric shock.
3.     Do not allow anything to rest on or roll over the power cord, and do not place the TV where power cord is subject to
       traffic or abuse. This may result in a shock or fire hazard.
4.     Do not attempt to service this television set yourself as opening or removing covers may expose you to dangerous
       voltage or other hazards. Refer all servicing to qualified service personnel.
5.     Never push objects of any kind into this television set through cabinet slots as they may touch dangerous voltage
       points or short out parts that could result in a fire or electric shock. Never spill liquid of any kind on the television set.
6.     If the television set has been dropped or the cabinet has been damaged, unplug this television set from the wall outlet
       and refer servicing to qualified service personnel.
7.     If liquid has been spilled into the television set, unplug this television set from the wall outlet and refer servicing to
       qualified service personnel.
8.     Do not subject your television set to impact of any kind. Be particularly careful not to damage the picture tube surface.
9.     Unplug this television set from the wall outlet before cleaning. Do not use liquid cleaners or aerosol cleaners. Use a
       damp cloth for cleaning.
10.1. Do not place this television set on an unstable cart, stand, or table. The television set may fall, causing serious injury
      to a child or an adult, and serious damage to the appliance. Use only with a cart or stand recommended by the
      manufacturer, or sold with the television set. Wall or shelf mounting should follow the manufacturer s instructions, and
      should use a mounting kit approved by the manufacturer.
10.2. An appliance and cart combination should be moved with care. Quick stops, excessive force, and uneven surfaces
      may cause the appliance and cart combination to overturn.




                                                                   3

                                                                 3
 SCHNEIDER ELECTRONICS GMBH-GERMANY

PROTECTION AND LOCATION OF YOUR SET
11.     Do not use this television set near water ... for example, near a bathtub, washbowl, kitchen sink, or laundry tub, in a
        wet basement, or near a swimming pool, etc.
        Never expose the set to rain or water. If the set has been exposed to rain or water, unplug the set from the wall
        outlet and refer servicing to qualified service personnel.
12. Choose a place where light (artificial or sunlight) does not shine directly on the screen.
13. Avoid dusty places, since piling up of dust inside TV chassis may cause failure of the set when high humidity persists.
14. The set has slots, or openings in the cabinet for ventilation purposes, to provide reliable operation of the receiver, to
    protect it from overheating. These openings must not be blocked or covered.
        Never cover the slots or openings with cloth or other material.
        Never block the bottom ventilation slots of the set by placing it on a bed, sofa, rug, etc.
        Never place the set near or over a radiator or heat register.
        Never place the set in a built-in enclosure, unless proper ventilation is provided.

PROTECTION AND LOCATION OF YOUR SET
15.1. If an outside antenna is connected to the television set, be sure the antenna system is grounded so as to provide some
      protection against voltage surges and built up static charges, Section 810 of the National Electrical Code, NFPA No.
      70-1975, provides information with respect to proper grounding of the mast and supporting structure, grounding of the
      lead-in wire to an antenna discharge unit, size of grounding conductors, location of antenna discharge unit, connection
      to grounding electrode, and requirements for the grounding electrode.

 EXAMPLE OF ANTENNA GROUNDING AS PER NATIONAL ELECTRICAL CODE INSTRUCTIONS

                                        EXAMPLE OF ANTENNA GROUNDING AS PER
                                        NATIONAL ELECTRICAL CODE

                                                                                  ANTENNA
                                                                                  LEAD- IN WIRE




                                                       GROUND CLAMP

                                                                                     ANTENNA DISCHARGE
                                                                                     UNIT (NEC SECTION
                                                                                     810-20)



                                                                                    GROUNDING
                                                                                    CONDUCTORS
                                              ELECTRIC SERVICE                      (NEC SECTION810-21)
                                                    EQUIPMENT



                                                                                  GROUND CLAMPS

                                                                               POWER SERVICE GROUNDING
                                    NEC-NATIONAL ELECTRICAL CODE               ELECTRODE SYSTEM
                                                                               (NEC ART 250. PART H)




15.2. Note to CATV system installer : (Only for the television set with CATV reception)
      This reminder is provided to call the CATV system installer s attention to Article 820-40 of the NEC that provides
      guidelines for proper grounding and, in particular, specifies that the cable ground shall be connected to the grounding
      system of the building, as close to the point of cable entry as practical.
16.   An outside antenna system should not be located in the vicinity of overhead power lines or other electric lights or power
      circuits, or where it can fall into such power lines or circuits. When installing an outside antenna system, extreme care
      should be taken to keep from touching such power lines or circuits as contact with them might be fatal.
17.   For added protection for this television set during a lightning storm, or when it is left unattended and unused for long
      periods of time, unplug it from the wall outlet and disconnect the antenna. This will prevent damage due to lightning
      and power-line surges.




                                                                      4

                                                                      4
SCHNEIDER ELECTRONICS GMBH-GERMANY

OPERATION OF YOUR SET
18.   This television set should be operated only from the type of power source indicated on the marking label.If you are not
      sure of the type of power supply at your home, consult your television dealer or local power company. For television
      sets designed to operate from battery power, refer to the operating instructions.
19.   If the television set does not operate normally by following the operating instructions, unplug this television set from the
      wall outlet and refer servicing to qualified service personnel. Adjust only those controls that are covered in the operating
      instructions as improper adjustment of other controls may result in damage and will often require extensive work by a
      qualified technician to restore the television set to normal operation.
20.   When going on a holiday : If your television set is to remain unused for a period of time, for instance, when you go on
      a holiday, turn the television set off and unplug the television set from the wall outlet.

IF THE SET DOES NOT OPERATE PROPERLY
21. If you are unable to restore normal operation by followingthe detailedprocedurein your operatinginstructions,
    do not attempt any further adjustment. Unplug the set and call your dealer or service technician.
22. Whenever the television set is damaged or fails, or a distinct change in performance indicates a need for
    service, unplug the set and have it checked by a professional service technician.
23. It is normal for some TV sets to make occasional snapping or popping sounds, particularly when being
    turned on or off. If the snapping or popping is continuous or frequent, unplug the set and consult your
    dealer or service technician.

FOR SERVICE AND MODIFICATION
24. Do not use attachments not recommendedby the television set manufacturer as they may cause hazards.
25. When replacementparts are required, be sure the service technician has used replacementparts specified
    by the manufacturer that have the same characteristics as the original part. Unauthorized substitutions
    may result in fire, electric shock, or other hazards.
26. Upon completion of any service or repairs to the television set, ask the service technician to perform
    routine safety checks to determine that the television is in safe operating condition.




                                                               5

                                                             5
                 Factory Test & Alignment Specification For MT56-AP Series (V1.0)




The information contained in this document is proprietary to SZ FPD lab and shall
not be disclosed by the recipient to the third person without the written permission of
the team leader or GM of R&D.


            chassis are designed for Asia & Pacific (AP) market Ready for Smart TV. It
features by its high integration, easy debugging (ADC adjustment free) as well as
convenience in terms of maintenance. Fast software upgrade through USB disk
facilitates both manufacture and after-sale service. Meantime, a variety of functions
involved in Factory Main Menu can not only bring benefits for production, but also
satisfy various demands of customers.


       Factory Main Menu (FMM) is divided into Factory menu and Design menu. Factory
Menu covers all indispensable functions during manufacture such as White Balance
Adjustment, SHOP etc., while Design Menu includes Service Menu, Hotel Menu, Param
Setting, Other Setting etc. Some settings like Param Setting and Other Setting is exclusively
used by R&D engineer, anyone else shouldn't change the settings in the menu. When you
wish to learn the product information like project ID, project name, Hardware, software
version, release date, you can access to Service Menu. In addition, in Hotel Menu, we also
provide a great deal of useful functions for specific applications in hotel.

The main chip is from REALTEK and supports below features matrix:




                                                                   CABLE&ANTENNA
        (PAL/DVB/DVB-T2)


        (480i/p, 576i/p, 720p up to 1080i/p, with                        HDMI*3
        HDCP)

                                                                            1


                                                          Shares audio sockets with Audio Input


                                                                      RCA*2 (L+R)


                                                                         RCA*1


                                                3
             Factory Test & Alignment Specification For MT56-AP Series (V1.0)

                                                                    RCA*2


                                                                   USB2.0*2
       (Video, audio and picture)

                                                              Shares with HDMI 1

                                                                       1

                                                                    RCA*1

                                                                 RJ45 Socket




                                                               Multiplexing VGA

                                                                    UF01
                                                           (Support online upgrade)
                                                                    UF01
                                                           (Support online upgrade)

                                                                     U702




The software boot for U702 can be programed by Flash Tool.exe.
Every set has its unique HDCP key which is purchased from suppliers or HDCP
certification authority. Please check HDCP function in the process of production.
Once in a while, the software of main board may be upgraded. Please pay attention to
use the latest software before production.




                                            4
                    Factory Test & Alignment Specification For MT56-AP Series (V1.0)




Factory Menu is mainly used for factory production and satisfies various demands of customers. It covers
all indispensable functions during manufacture such as             ,               ,     ,             ,
                               etc.




a. When the                      item of Factory Menu is disabled (      ), press       button of remote
   control, then select                     make sure the cursor stop on          item submenu. Finally,
   press , , , consecutively.
b. When the                     item of Factory Menu is enabled (       you can see the flashing
                  on the lower left corner), press      button of remote control.

  Press RCU "     " key to enter the submenu.
  Press RCU "        " or "   " key to change the values.
  Press RCU "        " or "   " key run the function.
  Press RCU "        " or "     " key exit the Factory menu.



While "             " is enabled, there is some toggled display information relative to   ,         , to
facilitate 100% quick screening without accessing to whatever else menu:

                                                         (Production/Factory mode flag)
                                                            (Mboot SW Version)
                                                           (Main SW Version)
                                                          (Project ID)


                                                     5
Factory Test & Alignment Specification For MT56-AP Series (V1.0)




             Factory Menu shortcut button switch

             The item must be disabled (OFF) after production

             Aging mode, mainly used for factory aging.

             Press "       " key on keyboard to exit the burning mode.

             See Appendix 1 "Warm-up Test"

             White Balance Adjustment ( see details below)

             It is crucial that the function is executed after production aim to clear information
             of production process, ensure user cannot access to Factory Menu after
             executing the item.

             Restore default value except White Balance, ADC data.

             ON: the set will power on after switching on power.

             STANDBY: the set will remain standby status after switching on power.

             LAST: the set will turn to the status in which it lies when last switching off.

             If without requirement from certain customer, by default, the Setting should be

             STANDBY

             Select to choose the things you want to clone.

             Preset the channel table of factory. To preset the channel table of certain factory,
             first, choose the corresponding factory name. Then press          button of remote
             control and wait OK is displayed on the screen.

             Test device ID.

             Project Information

             Analog To Digital Converter

             Version information of Main Software

             Product model

             Release date and time of main software




                                   6
                 Factory Test & Alignment Specification For MT56-AP Series (V1.0)




Press the     button on remote control to select certain item and OK to adjust White Balance

                                         White Balance


                                 Press RCU              key to change the TV source.

                                 Select color temperature you intend to adjust Three groups of color
                                 temperature: normal, Cold, Warm are available.

                       0-255     Gain of R channel ( cannot be changed after auto calibration)

                       0-255     Gain of G channel ( cannot be changed after auto calibration)

                       0-255     Gain of B channel ( cannot be changed after auto calibration)

                        128      Disabled, keep the default value

                         128     Disabled, keep the default value

                        128      Disabled, keep the default value

                                 White Balance Initalization. Before WB adjustment, this item should be
                                 executed.




Design Menu includes
                ,                                .
Some settings like                        and
Menu is exclusively used by R&D engineer,
anyone else shouldn't change the settings in the
menu. When you wish to learn the product
information like project ID, project name, chassis
name, software version, release date, you can
access to Service Menu. In addition, in
      , we also provide a great deal of useful
functions for specific applications in hotel.




                                                  7
                Factory Test & Alignment Specification For MT56-AP Series (V1.0)



a. When the                          item is disabled(   ), press     button of remote
   control, then select                    make sure the cursor stop on           item
   submenu, press , , ,     consecutively.
b. When the                        item of               is enabled (  you can see the
   flashing                       on the lower left corner), press    button of remote
   control.

  Press RCU      key to enter the submenu.
  Press RCU        /    key to change the values.
  Press RCU        /    key run the function.
  Press RCU       /       key exit the Factory menu.
  Design Captions Information is the same to Factory Captions Info.




                            Design Menu shortcut button switch

                            The item must be disabled (OFF) after production

                            Access to

                            The item includes a number of functions offering convenience for R&D engineer
                            to solve problems.

                            Provide many useful information for after-sale service

                            Please reference to SERVICE MENU submenu

                            Include sound setting,picture setting, SSC, DBC, CI Card, Overscan, WIFI
                            CHECK and USB FILE. Please reference to PARAM SETTING submenu.


                            Include special functions which bring benefits to hotel management. The item is
                            accessible only when Hotel Service On/Off item is enabled (ON).




                                                  8
                  Factory Test & Alignment Specification For MT56-AP Series (V1.0)




The              contains some TV basic information, with which we can check the TV setting before
production.




                                    Switch the TV source into test pattern, and restarting TV is the only way to excit.


                                    The switch of VGA serial port information.

                                    The item must be disabled (OFF) after production.

                                    Show the device id of TV.

                                    Show the MAC address of TV.

                                    Show the Huan id of TV.

                                    Show the Client type information.




Service Menu contains some basic information of the device, such as Project ID, Hardware, Software
version, USB Update etc. This menu is especially useful for after-sale service.




                                      Select project parameters, depending on the BOM description.

                                      mainboard Chassis

                                      version number of Main Software

                                      version number of bootcore

                                      Update the software by USB disk,

                                      detailed description see Appendix 2 "Software Update"




                                                   9
                   Factory Test & Alignment Specification For MT56-AP Series (V1.0)




Param Setting menu contains Sound Setting, Picture Curve, Picture Setting, SSC, DBC, CI Card,
Overscan, WIFI CHECK and USB FILE. But it is exclusively used by R&D engineer, anyone else shouldn't
change the settings in the menu.




                                           Set sound mode, balance, sound scene, etc.

                                           Exclusively used by R&D

                                           Set picture mode, brightness, contrast, backlight, etc.

                                           Spread Spectrum clocking.

                                           Exclusively used by R&D.

                                           Dynamic Backlight Control.

                                           Exclusively used by R&D.

                                           Common interface Card switch.

                                           Check the WIFI link

                                           Access the USB file




                                                  10
                    Factory Test & Alignment Specification For MT56-AP Series (V1.0)



According to the requirement of order, we suggest take the below steps to finish the appropriate settings.
Note:
   All tests and measurements mentioned hereafter have to be carried out at a normal mains voltage
   (                 )
   All voltages have to be measured with respect to ground, unless otherwise stated
   All final tests have to be done on a complete set including LCD panel in a room with temperature of

    The Picture Performance assessment such as White Balance (luminance and colour temperature)
    has to be performed into subdued lighted room after at least   of warm-up in order to avoid any
    temperature drift influence (colorimetry vs time).




Before power-on, please check the board according to the relevant block diagram and circuit diagram,
make sure that no serious issue or mistake can destroy the board. For example, the output of DC/DC and
LDO should not be shorted to ground.
Supply a suited voltage and power-on, then check the voltage according to the relevant block diagram,
circuit diagram and voltage spec, the error should be less than 5%, for example, the voltage for main chip
(+3V3, +2.5V, VDDC1V15, 1V5_DDR, etc.), the voltage for TUNER (TU_3V3), the voltage for amplifier
(AMP_VCC), etc.



                                                12V



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