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                                                                                                                        ORDER NO. VRD9802005C2




, ServiceManua                                                                                            Video Cassette Recorder
                                                                                                    Panasonicml
                                                                Z-MECHANISMCHASSIS




                      I
                          INTRODUCTION
                          The Z-Mechanism chassis are built in several Panasonic VHS Video Cassette
                          Recorders from NV-SD and NV-HD series in 1998.



                                                                .A WARNING
  This service information is designed for experienced repair technicians only and is not designed for use by the general public. It does not contain
  warnings or cautions to advise non-technical individuals of potential dangers in attempting to service a product.
  Products powered by electricity should be serviced or repaired only by experienced professional technicians. Any attempt to service or repair the
  IJroductor Dt'OdUCtS with in this service information by anyone else could result in serious injury or death.
                      dealt

q "                                                                                                  (@1998 Matsushita Electric Industrial Co., Ltd.
                                                                                                     All rights reserved. Unauthorized copying and

  Panasonic                                                                                          distribution is a violation of law,
                                                                      CONTENTS
1. OUTLINE OF ZMECHANISM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                1
   1-1. Thetapetransportpath           ................................................................                                                                 1
   1-2. Cassetteholderunit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .        2   e
   1-3. Reel brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  2
   1-4. NumberofGearPhaseAlignment Pointand Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                                           3
   ZMechanismComponents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .           4
   FLOWCHARTOF LOADING MECHANISM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                              5
2. REMOVALOFCASSEITETAPE                     .............................................................                                                              6
   2-1. Removalofcompulsoryloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                  6
   2-2. Removalofmanual operation ofMaincam gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                              6
3, REMOVALOFCASSETTE HOLDER UNIT& MECHANISM Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                                                     7
   3-1. Removal ofCassetteholder unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                 7
   3-2. RemovalofMechanismchassis                    .......................................................... 8
4. DISASSEMBLY/ASSEMBLYMETHOD FORMECHANISM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                                            9
   4-1. Disassemblyofmechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                9
   4-2. Assemblyandphaseadjustment ofmechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
   4-3. Assemblyofmechanismchassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
   PartsAccess Flowchart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5. MECHANICALADJUSTMENT PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
   5-1. Tension postposition adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
   5-2. Backtensionadjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24              a
   5-3. P2and P3postsadjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
   5-4. Tapeinterchangeabilityadjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
          5-4-(I). P2ANDP3 POSTSADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
          5-4-(2). ADJUSTMENTOFP4 POST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
          5-4-(3). HEIGHTADJUSTMENT OFA/C HEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
          5-4-(4). FINE-ADJUSTMENTOF A/CHEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
          5-4-(5). ADJUSTMENTOFX-VALUE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
          5-4-(6). FINE-ADJUSTMENT OFX-VALUE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
   Servicing Fixtures&Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
                                                                                                                                                                            a
6. SELF-TESTINDICATION DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
7. SERVICE INFORMATION DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
   7-1. PurposeofService information Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
   7-2. TurningonService information Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
   7-3. UseofService Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
   7-4. Service Information Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
   7-5. TestMode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
   7-6. Timingchartfrom ModeSWto Systemcontrol lo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
8. SYSTEM CONTROLCIRCUIT &MECHANISM CONTROLCIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
   8-1. STOP3Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
   8-2. Stand-byintheSTOP3position                   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39   e
   8-3. SupplyandTake-upSensors                  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
   8-4. SafetyTabSwitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
   8-5. DewSensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
   8-6. Settingtimeforeach mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
   8-7. OperationofshortCUE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
   8-8. Loading/Unloading Mechanism lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
   8-9. Cassetteloading/unloadinglock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
   8-10. Reel lockoperation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
   8-11. Cylinderlock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
   8-12. Modetransition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
   8-13. Poweron reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
   8-14. Lineartimecounteroperation              . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
   8-15. Tapespeed inCUE/REVmode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
   8-16. Automaticfunctions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
   8-17. CUE/REVlockmode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
   8-18. FR(Forward/Reverse) search mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
   8-19. FF/REWspeed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
   8-20. FF/REWtime . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45      a
9. EXPLODEDVIEWS &REPLACEMENT PARTS LIST
   9-1. MECHANICAL REPLACEMENT PARTS SECTION
1. OUTLINE OF Z MECHANISM
  1-1. The tape transport path
       (1)Mechanism Chassis
          Aluminium Chassis has been changed to sheet metal (Thickness: 1.2 mm).
       (2) Capstan position (Cassette-in method/Capstan-in method)
          The Tape does not touch the Cassette tape so that the rationalization has been promoted such
          as Reel gear pinch up/down mechanism has been deleted.
       (3) Deletion of PI post
          FE Head has been installed Limiter so that PI post has been deleted.
       (4) A/C Head base combined with P4 post
          A/C Head has been combined with P4 post on the same base.
       (5) Change of NC head base type
          The change of the angle winding the tape on A/C head has been reduced by the construction of
          A/C head base has been changed from the revolution type to slide base type.
       (6) Improvement of P5 post
          P5 post operation has been changed by non-adjustable of the Height and the Tilt adjustment so
          that the specification has been improved.


 Z Mechanism tape transport path in REV mode




                      `2'os'Fv=R'3'osT
             TENSION P"
1-2. Cassette holder unit
       (1)Cassette-in operation
           The Rack drive arm drives Main Cam gear by inserting the cassette tape. Consequently, Position
           switch detects the cassette-in mode so that Loading motor drives. The mode goes to the Stop
           mode from the Cassette-in through the Loading mode.
           @) The parts quantity reduction of Cassette holder unit.
              (Z Mechanism: 21 pieces, K Mechanism: 36 pieces)
              a. Release lever has been installed in Right Side Plate.
              b. Cassette guide has been installed in Front Panel unit.
              c. Safety lever spring is made by the resin.
              d. Opener lever has been changed into the single opener type.
              e. One side of Side Plate unit is hung on Chassis in order to fix it.
           @ Improvement of the cassette insertion
              (The force of the cassette insertion Z Mechanism: Approximately 400gm.,
                                                    K Mechanism: Approximately 600gm.)
              The tooth pitch of Worm gear which has been extended against the previous model, is located
              on the Motor so that Worm gear can be reversed. Consequently, the Motor rotates before the
              insertion spring (the combined spring) is working when the cassette tape is inserted, so that
              the repelled force of the insertion spring has been reduced as differing from the present
              model.
           @ Small-sized Cassette holder unit (Thinned unit)
              a. The Wiper arm method which has been adopted, assigned Wiper arm between Cassette
                 Holder Plate and Side Plate so that the small-sized of the width has been realized.
              b. To prevent the increment of parts quantity such as Safety Iever is used for Pre-open
                 mechanism shown in the present model, and the small-sized unit has been realized by
                 inclining one portion of the L groove in Side Plate.
              c. The part of driving change-over is located in the nearest to the center of Reel so that the
                 depth size is compacter.
1-3.   Reel brake
       (1) Supply Reel Brake is used for Tension Regulator which is composed of the conventional Main
           brake and the soft brake function.
       (2) Take-up Reel Brake is used as Band Brake unit in order to correspond with Supply Reel Brake.
       x   Tension Regulator performance:
           This is composed of Tension regulator and brake. The tape always is given the tension against
           the advance direction by Tension band.
       (3) Construction of Supply reel tension regulator
           Comparison of the construction with the conventional model




                                                        2
                                           I            Z Mechanism                   K Mechanism
           Tension Arm Shaft                   Resin                          Tension arm
           Bearing construction
           Tension Band                        Felt less Lumiller             Felt Lumiller
           Braking method                      Tension regulator              Main & soft brake

          Operating mode and necessary function

                  Mechanismmode            I       Necessary function                   Operation
           Cassette down                       Prevention of the tape slag    Soft brake
                                               (Soft brake)
           Completion of Loading               Prevention of the tape slag    Tension regulator
                                               (Soft brake)
            REV                                Prevention of in Play mode     Tension regulator
                                               to REV mode (Soft brake)
            PLAY. FF                           Back tension adjustment        Same as the conventional
           STOP                                Main brake function            Tension regulator

       (4) Construction of Take-up brake
          Take-up brake is used Band brake as well as Supply brake depend on corresponding with Band
          brake is adopted at the Supply Side.


                  Mechanism mode                           Function                           Band
                    EJECT-MID                              Soft brake                         On
                        REV                                Soft brake                         On
                       PLAY                             Release of brake                      off
                       STOP                                   Brake                           On
                       FF/REW                           Release of brake                      off
1-4.   Number of Gear Phase Alignment Point and Replacement Parts

            Number of Gear Phase-Alignment Point
                            G2 Mechanism                                     12 Alignment Points
                              G Mechanism                                    12 Alignment Points
                              K Mechanism                                     6 Alignment Points
                              Z Mechanism                                     4 Alignment Points
            Number of Replacement Parts"(including the Screw and Washer)
                            G2 Mechanism                                     Approx.170 Pieces
                                                                    I
                              G Mechanism                                    Approx. 150 Pieces
                              K Mechanism                                    Approx. 100 Pieces
                              Z Mechanism                                    Approx. 70 Pieces



                                                    3
Z Mechanism Components




                               Main cam gear



                               Pinch arm


                                Drive rack arm




                                                      lit

                               Take-up brake arm unit



                               Take-up reel table



                               Conversion   lever A




BOITOM VIEW




                      ,,

       SS brake arm
                               -Take-uploadingarm

                               Supply loadingarm




       Centerclutch

   ConversionIeverB




                           4
 FLOW CHART OF LOADING MECHANISM

q1
 LOADING MOTOR                                                                                           MAIN CAM GEAR


                                                                                                    PINCH ARM UNIT --



                                                               CASSITE HOLDER UNIT                 DRIVE RACK ARM --


                                                                                                SS BRAKE ARM UNIT --



 MAIN LEVER
     I
                                                                                        S,T INCLIND
                                T LOADING GEAR         S LOADING GEAR
                                                                                        (P2, P3 POST)




q 



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