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00AN_8N


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AN                                                                              ELECTRICALLY HEATED SYSTEMS                  8N - 1



                            ELECTRICALLY HEATED SYSTEMS
                                                  TABLE OF CONTENTS

                                                             page                                                              page

GENERAL INFORMATION                                                   DIAGNOSIS AND TESTING
 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . 1    DEFOGGER SYSTEM . . . . . . . . . . . . . . . . . . . . . . 2
 REAR WINDOW DEFOGGER SYSTEM . . . . . . . . . 1                       REAR GLASS HEATING GRID . . . . . . . . . . . . . . . 3
 HEATED MIRROR SYSTEM . . . . . . . . . . . . . . . . . 1              DEFOGGER SWITCH. . . . . . . . . . . . . . . . . . . . . . . 3
DESCRIPTION AND OPERATION                                             SERVICE PROCEDURES
 REAR GLASS HEATING GRID . . . . . . . . . . . . . . . 2               REAR GLASS HEATING GRID REPAIR. . . . . . . . . 4
 OUTSIDE MIRROR HEATING GRID . . . . . . . . . . . 2                  REMOVAL AND INSTALLATION
 DEFOGGER SWITCH. . . . . . . . . . . . . . . . . . . . . . . 2        DEFOGGER SWITCH. . . . . . . . . . . . . . . . . . . . . . . 5

GENERAL INFORMATION                                                   expired, if the rear window defogger switch is turned
                                                                      on again during the same ignition cycle, the defogger
INTRODUCTION                                                          system will be automatically turned off after about
   An electrically heated rear window defogger is an                  five minutes.
available factory-installed option on quad cab ver-                      The rear window defogger system will automati-
sions of this model. Electrically heated outside rear                 cally shut off if the ignition switch is turned to the
view mirrors are an available factory-installed option                Off position, or it can be turned off manually by
on quad cab models that are also equipped with the                    depressing the rear window defogger switch a second
electrically heated rear window defogger. Refer to                    time while the system is turned on. Following are
8W-48 - Rear Window Defogger and 8W-62 - Power                        general descriptions of the major components in the
Mirrors in Group 8W - Wiring Diagrams for complete                    rear window defogger system. Refer to the owner's
circuit descriptions and diagrams.                                    manual in the vehicle glove box for more information
                                                                      on the features, use and operation of the rear win-
REAR WINDOW DEFOGGER SYSTEM                                           dow defogger system.
  The rear window defogger system is an available
option on quad cab versions of this model. The rear                   HEATED MIRROR SYSTEM
window defogger system will only operate when the                       The heated mirror system is available on quad cab
ignition switch is in the On position. When the defog-                models of this vehicle that are also equipped the
ger switch is in the On position, an electric heater                  optional rear window defogger system. The heated
grid on the rear window glass is energized. Vehicles                  mirror system will only operate when the ignition
with the heated mirrors option also have heater grids                 switch is in the On position. When the rear window
located behind the outside rear view mirror glass.                    defogger switch is in the On position, an electric
Each of these grids produce heat to help clear the                    heater grid located behind the glass of each of the
rear window glass and outside rear view mirrors of                    outside rear view mirrors is energized. When ener-
ice, snow, or fog. The electric heater grid produces                  gized, each of these heater grids produce heat to help
heat to help clear the rear window glass of ice, snow,                clear the outside rear view mirrors of ice, snow, or
or fog.                                                               fog.
  The rear window defogger system is controlled by a                    The heated mirror system is controlled by a
momentary rear window defogger switch located in                      momentary rear window defogger switch located in
the instrument panel lower bezel. An amber indicator                  the instrument panel lower bezel. An amber indicator
lamp in the switch bezel will light to indicate when                  lamp in the switch bezel will light to indicate when
the defogger system is turned on. The rear window                     the defogger system is turned on. The rear window
defogger switch also contains the defogger system                     defogger switch also contains the rear window defog-
control circuitry including the timer logic and the                   ger system control circuitry including the timer logic
defogger relay.                                                       and the defogger relay.
  The rear window defogger system will be automat-                      The heated mirror system only operates in concert
ically turned off after a programmed time interval of                 with the rear window defogger system, and will be
about ten minutes. After the initial time interval has                automatically turned off after a programmed time
8N - 2    ELECTRICALLY HEATED SYSTEMS                                                                         AN
GENERAL INFORMATION (Continued)
interval of about ten minutes. After the initial time       the outside mirror heating grids is inoperative, see
interval has expired, if the rear window defogger           Power Mirror System in the Diagnosis and Testing
switch is turned on again during the same ignition          section of Group 8T - Power Mirror Systems for diag-
cycle, the heated mirror system will automatically          nosis of the outside mirror heating grid.
turn off after about five minutes.                            The heating grid behind each outside mirror glass
   The heated mirror system will automatically shut         cannot be repaired and, if faulty or damaged, the
off if the ignition switch is turned to the Off position,   entire power mirror unit must be replaced. Refer to
or it can be turned off manually by depressing the          Power Mirror in the Removal and Installation section
rear window defogger switch a second time while the         of Group 8T - Power Mirror Systems for the service
system is turned on. Following are general descrip-         procedures.
tions of the major components in the heated mirror
system. Refer to the owner's manual in the vehicle          DEFOGGER SWITCH
glove box for more information on the features, use            The rear window defogger switch is installed in the
and operation of the heated mirror system.                  instrument panel lower bezel, which is located near
                                                            the center of the lower instrument panel, below the
                                                            heater and air conditioner controls. The rear window
DESCRIPTION AND OPERATION                                   switch pod also contains the rear window defogger
                                                            logic and timer circuitry, an amber defogger indicator
REAR GLASS HEATING GRID                                     lamp, the rear window defogger relay and a switch
   The heated rear window glass has two electrically        illumination lamp. The indicator and illumination
conductive vertical bus bars and a series of horizon-       lamps in the switch have incandescent bulbs, which
tal grid lines made of a silver-ceramic material,           can be serviced.
which is baked on and bonded to the inside surface of          The momentary-type rear window defogger switch
the glass. The grid lines and bus bars comprise a           provides a hard wired ground signal to the rear win-
parallel electrical circuit.                                dow defogger logic and timer circuitry, each time it is
   When the rear window defogger switch is placed in        depressed. The rear window defogger timer and logic
the On position, electrical current is directed to the      circuitry responds by energizing or de-energizing the
rear window grid lines through the bus bars. The            rear window defogger relay and the amber defogger
grid lines heat the rear window to clear the surface        indicator lamp, which lights to indicate when the
of fog or snow. Protection for the heating grid circuit     defogger system is turned On. Energizing the rear
is provided by a fuse in the Power Distribution Cen-        window defogger relay provides electrical current to
ter (PDC).                                                  the rear window defogger grid.
   The grid lines and bus bars are highly resistant to         The rear window defogger switch cannot be
abrasion. However, it is possible for an open circuit       repaired. If any function of the switch except lighting
to occur in an individual grid line, resulting in no        is faulty or damaged, the entire switch unit must be
current flow through the line.                              replaced.
   The grid lines can be damaged or scraped off with
sharp instruments. Care should be taken when clean-
ing the glass or removing foreign materials, decals,        DIAGNOSIS AND TESTING
or stickers from the glass. Normal glass cleaning sol-
vents or hot water used with rags or toweling is rec-       DEFOGGER SYSTEM
ommended.                                                      For circuit descriptions and diagrams, refer to
   A repair kit is available to repair the grid lines and   8W-48 - Rear Window Defogger in Group 8W - Wir-
bus bars, or to reinstall the heated glass terminals.       ing Diagrams. The operation of the electrically
                                                            heated rear window defogger system can be con-
OUTSIDE MIRROR HEATING GRID                                 firmed in one of the following manners:
  Vehicles equipped with the optional heated mirror            1. Turn the ignition switch to the On position.
system have an electric heating grid located behind         While monitoring the instrument panel voltmeter, set
the mirror glass of each outside rear view mirror.          the defogger switch in the On position. When the
The heated mirrors are controlled by the rear win-          defogger switch is turned On, a distinct voltmeter
dow defogger switch. Electrical current is directed to      needle deflection should be noted.
the heating grid inside the mirror only when the rear          2. Turn the ignition switch to the On position. Set
window defogger switch is in the On position.               the defogger switch in the On position. The rear win-
  If the outside mirror heating grids are both inoper-      dow defogger operation can be checked by feeling the
ative, see Rear Window Defogger System in the Diag-         rear window or outside rear view mirror glass. A dis-
nosis and Testing section of this group. If only one of     tinct difference in temperature between the grid lines
AN                                                                  ELECTRICALLY HEATED SYSTEMS             8N - 3
DIAGNOSIS AND TESTING (Continued)
and the adjacent clear glass or the mirror glass can       short circuit between the rear window defogger
be detected within three to four minutes of operation.     switch defogger relay output and the rear glass heat-
   3. Using a 12-volt DC voltmeter, contact the rear       ing grid.
glass heating grid terminal A (right side) with the
negative lead, and terminal B (left side) with the pos-    REAR GLASS HEATING GRID
itive lead (Fig. 1). The voltmeter should read battery        For circuit descriptions and diagrams, refer to
voltage.                                                   8W-48 - Rear Window Defogger in Group 8W - Wir-
                                                           ing Diagrams. To detect breaks in the grid lines, the
                                                           following procedure is required:
                                                              (1) Turn the ignition switch to the On position. Set
                                                           the defogger switch in the On position. The indicator
                                                           lamp should light. If OK, go to Step 2. If not OK, see
                                                           Defogger Switch in the Diagnosis and Testing section
                                                           of this group.
                                                              (2) Using a 12-volt DC voltmeter, contact the ver-
                                                           tical bus bar on the right side of the vehicle with the
                                                           negative lead. With the positive lead, contact the ver-
                                                           tical bus bar on the left side of the vehicle. The volt-
                                                           meter should read battery voltage. If OK, go to Step
                                                           3. If not OK, repair the open circuit to the defogger
                                                           relay as required.
                                                              (3) With the negative lead of the voltmeter, contact
        Fig. 1 Rear Window Glass Grid Test - Typical       a good body ground point. The voltage reading should
1   



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