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>> Download lu documenatation <<Text preview - extract from the documentENGINE LUBRICATION SYSTEM
B ENGINE
A
ENGINE LUBRICATION SYSTEM
SECTION LU LU
C
D
E
CONTENTS
PRECAUTIONS ......................................................... 2. OIL COOLER ........................................................... 10
. F
Precautions for Liquid Gasket ................................. 2 . Removal and Installation ....................................... 10 .
REMOVAL OF LIQUID GASKET SEALING ......... 2 . REMOVAL .......................................................... 10
.
LIQUID GASKET APPLICATION PROCEDURE 2 ..... INSPECTION AFTER REMOVAL ...................... 10 . G
PREPARATION .......................................................... 3
. INSTALLATION .................................................. 11 .
Special Service Tools .............................................. 3. INSPECTION AFTER INSTALLATION ............... 11 .
Commercial Service Tools ....................................... 3 . OIL PUMP ................................................................ 12
.
H
LUBRICATION SYSTEM ........................................... 4 . Removal and Installation ....................................... 12 .
Lubrication Circuit ................................................... 4
. REMOVAL .......................................................... 12
.
System Drawing ...................................................... 5
. INSTALLATION .................................................. 12 .
ENGINE OIL .............................................................. 6
. Disassembly and Assembly ................................... 12 . I
Inspection ................................................................ 6
. DISASSEMBLY .................................................. 12 .
OIL LEVEL ........................................................... 6
. INSPECTION AFTER DISASSEMBLY ............... 12 .
OIL APPEARANCE .............................................. 6 . ASSEMBLY ........................................................ 13
. J
OIL LEAKAGE ...................................................... 6. SERVICE DATA AND SPECIFICATIONS (SDS) ..... 14 .
OIL PRESSURE CHECK ..................................... 6 . Standard and Limit ................................................. 14
.
Changing Engine Oil ............................................... 8 . OIL PRESSURE ................................................. 14 .
K
OIL FILTER ................................................................ 9
. OIL PUMP .......................................................... 14
.
Removal and Installation ......................................... 9 . REGULATOR VALVE ......................................... 14 .
REMOVAL ............................................................ 9
. OIL CAPACITY ................................................... 14.
INSTALLATION .................................................... 9 . Tightening Torque .................................................. 14
. L
M
Revision; 2004 April LU-1 2003 G35 Coupe
PRECAUTIONS
PRECAUTIONS PFP:00001
Precautions for Liquid Gasket ABS004S1
REMOVAL OF LIQUID GASKET SEALING
q After removing the mounting bolts and nuts, separate the mating
surface using a seal cutter and remove the liquid gasket sealing.
CAUTION:
Be careful not to damage the mating surfaces.
q In areas where the cutter is difficult to use, use a plastic hammer
to lightly tap the area where the liquid gasket is applied.
CAUTION:
If for some unavoidable reason a tool such as a flat-bladed
screwdriver is used, be careful not to damage the mating
surfaces.
PBIC0002E
LIQUID GASKET APPLICATION PROCEDURE
1. Using a scraper, remove the old liquid gasket adhering to the
gasket application surface and the mating surface.
q Remove the liquid gasket completely from the groove of the
gasket application surface, mounting bolts, and bolt holes.
2. Wipe the gasket application surface and the mating surface with
white gasoline (lighting and heating use) to remove adhering
moisture, grease and foreign materials.
3. Attach the liquid gasket tube to the tube presser.
Use Genuine RTV Silicone Sealant or equivalent. Refer to
GI-47, "RECOMMENDED CHEMICAL PRODUCTS AND
SEALANTS". PBIC0003E
4. Apply the liquid gasket without breaks to the specified location
with the specified dimensions.
q If there is a groove for the liquid gasket application, apply the
gasket to the groove.
EMA0622D
q As for the bolt holes, normally apply the gasket inside the
holes. Occasionally, it should be applied outside the holes.
Make sure to read the text of service manual.
q Within five minutes of gasket application, install the mating
component.
q If the liquid gasket protrudes, wipe it off immediately.
q Do not retighten after the installation.
q After 30 minutes or more have passed from the installation, fill
the engine oil and engine coolant.
CAUTION: SEM159F
If there are specific instructions in this manual, observe
them.
Revision; 2004 April LU-2 2003 G35 Coupe
PREPARATION
PREPARATION PFP:00002
A
Special Service Tools ABS002XA
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number LU
(Kent-Moore No.) Description
Tool name
ST25051001 Measuring oil pressure
C
(J25695-1) Maximum measuring range: 2,452 kPa (25
Oil pressure gauge kg/cm2 , 356 psi)
D
NT050
ST25052000 Adapting oil pressure gauge to upper oil pan
E
(J25695-2)
Hose
F
S-NT559
G
KV10115801 Removing oil filter
(J38956) a: 64.3 mm (2.531 in)
Oil filter wrench
H
I
S-NT375
WS39930000 Pressing the tube of liquid gasket
( -- )
Tube presser J
K
NT052
L
Commercial Service Tools ABS002XB
Tool name Description M
Deep socket Removing and installing oil pressure switch
Deep socket 27 mm (1.06 in)
NT818
Power tools Loosening nuts and bolts
PBIC0190E
Revision; 2004 April LU-3 2003 G35 Coupe
LUBRICATION SYSTEM
LUBRICATION SYSTEM PFP:15010
Lubrication Circuit ABS0036P
PBIC1933E
Revision; 2004 April LU-4 2003 G35 Coupe
LUBRICATION SYSTEM
System Drawing ABS0036Q
A
LU
C
D
E
F
G
H
PBIC2071E I
J
K
L
M
Revision; 2004 April LU-5 2003 G35 Coupe
ENGINE OIL
ENGINE OIL PFP:KLA92
Inspection ABS002XE
OIL LEVEL
NOTE:
q Before starting the engine, put vehicle horizontally and check
the oil level. If the engine is already started, stop it and allow 10
minutes before checking.
q Check that the oil level is within the range as indicated on the
dipstick.
q If it is out of range, add oil as necessary.
PBIC0249E
NOTE:
When checking oil level, insert level gauge with its tip aligned with oil
level gauge guide on cylinder head. (In figure, air cleaner case and
air duct are removed.)
KBIA1343E
OIL APPEARANCE
q Check the oil for white turbidity or heavy contamination.
q If engine oil becomes turbid and white, it is highly probable that it is contaminated with engine coolant.
Repair or replace damaged parts.
OIL LEAKAGE
Check for oil leakage around the following areas:
q Oil pan
q Oil pan drain plug
q Oil pressure switch
q Oil filter
q Oil cooler
q Intake valve timing control cover and intake valve timing control solenoid valve
q Mating surface between cylinder block and cylinder head
q Mating surface between cylinder head and rocker cover
q Mating surface between front timing chain case and rear timing chain case
q Mating surface between rear timing chain case and cylinder block
OIL PRESSURE CHECK
WARNING:
q Be careful not to burn yourself, as engine oil may be hot.
q Oil pressure check should be done in "Neutral position" (M/T models) or "Parking position" (A/T
models).
1. Check engine oil level. Refer to LU-6, "Inspection" .
2. Remove undercover with power tool.
Revision; 2004 April LU-6 2003 G35 Coupe
ENGINE OIL
3. Disconnect oil pressure switch harness connector.
4. Remove oil pressure switch. A
LU
C
PBIC0818E
D
5. Install pressure gauge (special service tool).
6. Start engine and warm it up to normal operating temperature.
7. Check oil pressure with engine running under no-load. E
Engine speed Approximate discharge pressure
rpm kPa (kg/cm2 , psi)
F
Idle speed More than 98 (1.0, 14)
2,000 More than 294 (3.0, 43)
6,000 More than 392 (4.0, 57) G
SLC926
If difference is extreme, check oil passage and oil pump for oil
leaks.
H
8. After the inspections, install the oil pressure switch as follows:
a. Remove the old liquid gasket adhering to switch and engine.
b. Apply liquid gasket and tighten the oil pressure switch to specification. I
Use Genuine RTV Silicone Sealant or equivalent. Refer to GI-47, "RECOMMENDED CHEMICAL
PRODUCTS AND SEALANTS" .
: 12.3 - 17.2 N
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