Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Infiniti G35 2003-2005 Coupe Sedan Approved Infiniti G35 Coupe 2003 rax

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rax


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REAR AXLE


D DRIVELINE/AXLE

                                                                                                                                                                  A




                                                                                  SECTION                    RAX          REAR AXLE
                                                                                                                                                                  B



                                                                                                                                                                  C


                                                                                                                                                                  RAX


                                                                                                                                                                  E
                                                                  CONTENTS
PRECAUTIONS ......................................................... 2 .         REAR DRIVE SHAFT .............................................. 10     .        F
 Caution .................................................................... 2
                                                                        .          Removal and Installation ....................................... 10   .
PREPARATION .......................................................... 3.            REMOVAL .......................................................... 10
                                                                                                                                                         .
 Special Service Tools .............................................. 3 .            INSPECTION AFTER REMOVAL ...................... 10                  .        G
 Commercial Service Tools ....................................... 4     .            INSTALLATION .................................................. 10  .
NOISE, VIBRATION AND HARSHNESS (NVH)                                               Disassembly and Assembly ................................... 11       .
TROUBLESHOOTING ............................................... 5       .            DISASSEMBLY .................................................. 11   .
                                                                                                                                                                  H
 NVH Troubleshooting Chart .................................... 5       .            INSPECTION AFTER DISASSEMBLY ............... 12                     .
WHEEL HUB ............................................................. 6
                                                                        .            ASSEMBLY ........................................................ 13.
 On-Vehicle Inspection and Service ......................... 6          .         SERVICE DATA ....................................................... 17.
   WHEEL BEARING INSPECTION ........................ 6                  .          Wheel Bearing ....................................................... 17
                                                                                                                                                         .         I
 Removal and Installation ......................................... 6   .          Drive Shaft ............................................................. 17
                                                                                                                                                         .
   REMOVAL ............................................................ 6
                                                                        .            Z100D90F .......................................................... 17
                                                                                                                                                         .
   INSPECTION AFTER REMOVAL ........................ 7                  .          Tightening Torque .................................................. 17
                                                                                                                                                         .        J
   INSTALLATION .................................................... 7  .
 Disassembly and Assembly .................................... 7        .
   DISASSEMBLY .................................................... 7   .
                                                                                                                                                                  K
   INSPECTION AFTER DISASSEMBLY ................ 8                      .
   ASSEMBLY .......................................................... 8.
   INSPECTION AFTER ASSEMBLY ...................... 9                   .
                                                                                                                                                                  L



                                                                                                                                                                  M




Revision; 2004 April                                                       RAX-1                                                       2003 G35 Coupe
                                           PRECAUTIONS

PRECAUTIONS                                                                                       PFP:00001

Caution                                                                                              ADS0009E


Observe the following precautions when disassembling and servicing drive shaft.
q  Perform work in a location which is as dust-free as possible.
q  Before disassembling and servicing, clean the outside of parts.
q  Disassembly and service location must be taken to prevent the entry of foreign objects.
q  Disassembled parts must be carefully reassembled in the correct order. If work is interrupted, a clean
   cover must be placed over parts.
q  Paper shop cloths must be used. Fabric shop cloths must not be used because of the danger of lint adher-
   ing to parts.
q  Disassembled parts (except for rubber parts) should be cleaned with kerosene which shall be removed by
   blowing with air or wiping with paper shop cloths.




Revision; 2004 April                             RAX-2                                     2003 G35 Coupe
                                            PREPARATION

PREPARATION                                                                                                  PFP:00002
                                                                                                                             A
Special Service Tools                                                                                             ADS0009F


The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
    Tool number
                                                                                                                             B
     (Kent-Moore No.)                                                      Description
    Tool name
                                                                                                                             C
                                                                           q   Removing wheel hub
    ST3322 0000                                                            q   Removing wheel bearing outer side
    (     --  )                                                                inner race
    Drift                                                                                                                    RAX
    a: 32 mm (1.26 in) dia.                                                q   Inspection of wheel bearing rotating
    b: 21 mm (0.83 in) dia.                                                    torque

                                                              ZZA0539D
                                                                                                                             E



    ST3325 1000                                                                                                              F
    (     --  )                                                            Installing wheel hub
    Drift

                                                                                                                             G
                                                              ZZA0982D




                                                                                                                             H
    ST3530 0000                                                            q   Installing wheel hub
    (     --   )
                                                                           q   Inspection of wheel bearing rotating
    Drift
                                                                               torque
    a: 45 mm (1.77 in) dia.                                                                                                   I
    b: 59 mm (2.32 in) dia.

                                                              ZZA0881D

                                                                                                                             J

    KV401 00900
    (     --    )
                                                                           Inspection of wheel bearing rotating              K
    Drift
                                                                           torque
    a: 52 mm (2.05 in) dia.
    b: --

                                                              ZZA0539D
                                                                                                                             L


    KV381 00500                                                                                                              M
    (     --    )
    Drift                                                                  Installing drive shaft plug
    a: 80 mm (3.15 in) dia.
    b: 60 mm (2.36 in) dia.

                                                              ZZA0701D




    KV381 02200
    (     --    )
    Drift                                                                  Installing drive shaft plug
    a: 90 mm (3.54 in) dia.
    b: 31 mm (1.22 in) dia.

                                                              ZZA0920D




Revision; 2004 April                               RAX-3                                              2003 G35 Coupe
                           PREPARATION

Commercial Service Tools                                                                  ADS0009G



    Tool name                                     Description


                                                  q   Removing wheel nuts
                                                  q   Removing brake caliper assembly
    Power tool                                    q   Removing suspension links
                                                  q   Removing drive shaft fixing bolts
                                                      and nuts
                                      PBIC0190E




Revision; 2004 April          RAX-4                                        2003 G35 Coupe
          NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING

NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING                                                                                                                                                                                                                                                                                                                                 PFP:00003
                                                                                                                                                                                                                                                                                                                                                                                                                                   A
NVH Troubleshooting Chart                                                                                                                                                                                                                                                                                                                                                                                  ADS0009H


Use chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
                                                                                                                                                                                                                                                                                                                                                                                                                                   B




                                                                                                                                                                                                                                                                                                                                               Refer to DRIVE SHAFT in this chart.
                                                                                                                                                                                                                                                                 Refer to REAR AXLE in this chart.
                                                                                                                                                                                                                               NVH in FAX and FSU sections.
                                                                                                                                                                                                                                                                                                                                                                                                                                   C




                                                                                    RAX-12.



                                                                                                                            RAX-6.




                                                                                                                                                                                                         NVH in RFD section.




                                                                                                                                                                                                                                                                                                     NVH in WT section.

                                                                                                                                                                                                                                                                                                                          NVH in WT section.
                                                                                                                                                                                    NVH in PR section.




                                                                                                                                                                                                                                                                                                                                                                                      NVH in BR section.
                                                            --



                                                                                                                --



                                                                                                                                                               --




                                                                                                                                                                                                                                                                                                                                                                                                              NVH in PS section.
 Reference page
                                                                                                                                                                                                                                                                                                                                                                                                                                   RAX


                                                                                                                                                                                                                                                                                                                                                                                                                                   E




                                                                                                                                                                                                                               FRONT AXLE AND FRONT SUSPENSION
                                                                                                                                                                                                                                                                                                                                                                                                                                   F




                                                                                                                            Improper installation, looseness
                                                                                     Joint sliding resistance                                                                                                                                                                                                                                                                                                                      G

 Possible cause and SUSPECTED PARTS




                                                                                                                                                                                    PROPELLER SHAFT
                                                            Excessive joint angle




                                                                                                                                                                                                                                                                                                                                                                                                                                   H
                                                                                                                                                               Parts interference



                                                                                                                                                                                                         DIFFERENTIAL




                                                                                                                                                                                                                                                                                                                          ROAD WHEEL

                                                                                                                                                                                                                                                                                                                                               DRIVE SHAFT
                                                                                                                                                                                                                                                                 REAR AXLE




                                                                                                                                                                                                                                                                                                                                                                                                              STEERING
                                                                                                                Imbalance




                                                                                                                                                                                                                                                                                                                                                                                      BRAKES
                                                                                                                                                                                                                                                                                                                                                                                                                                    I




                                                                                                                                                                                                                                                                                                     TIRES
                  DRIVE    Noise                                    



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