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TRANSMISSION & DRIVELINE

                                                                                                                                                                    A




                                                                                     SECTION                   DLN            DRIVELINE
                                                                                                                                                                    B



                                                                                                                                                                    C


                                                                                                                                                                    DLN


                                                                                                                                                                    E
                                                                  CONTENTS
       REAR PROPELLER SHAFT: 3S80A                                                 PREPARATION ................................................. 12                 F
                                                                                     Commercial Service Tools ......................................12
                                                                                                                                                .
SYMPTOM DIAGNOSIS .............................. 4
                                            .
                                                                                   ON-VEHICLE MAINTENANCE ................... 13
                                                                                                                          .                                         G
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ............................ 4
                                             .                                     REAR PROPELLER SHAFT ............................. 13
  NVH Troubleshooting Chart ..................................... 4
                                                           .                         Inspection ...............................................................13
                                                                                                                                                           .
                                                                                                                                                                    H
PREPARATION ........................................... 5
                                                   .                               ON-VEHICLE REPAIR ................................ 14
                                                                                                                                  .
PREPARATION .................................................. 5
                                                         .                         REAR PROPELLER SHAFT ............................. 14
                                                                                     Exploded View ........................................................14
                                                                                                                                                           .         I
  Commercial Service Tools ....................................... 5
                                                            .
                                                                                     Removal and Installation ........................................14   .
ON-VEHICLE MAINTENANCE .................... 6
                                       .                                             Inspection ...............................................................17
                                                                                                                                                           .
                                                                                                                                                                     J
REAR PROPELLER SHAFT .............................. 6
                                              .                                    SERVICE DATA AND SPECIFICATIONS
  Inspection ................................................................. 6
                                                                        .          (SDS) ........................................................... 18
                                                                                                                                                 .
ON-VEHICLE REPAIR ................................. 7
                                               .                                                                                                                    K
                                                                                   SERVICE DATA AND SPECIFICATIONS
                                                                                   (SDS) ................................................................. 18
REAR PROPELLER SHAFT .............................. 7
                                              .
                                                                                     General Specifications ............................................18
                                                                                                                                                       .
  Exploded View ......................................................... 7
                                                                        .                                                                                           L
                                                                                     Propeller Shaft Runout ...........................................18
                                                                                                                                                       .
  Removal and Installation .......................................... 7 .
                                                                                     Journal Axial Play ...................................................18
                                                                                                                                                       .
  Inspection ................................................................. 9
                                                                        .
                                                                                                 REAR FINAL DRIVE: R200
SERVICE DATA AND SPECIFICATIONS                                                                                                                                     M
(SDS) ........................................................... 10
                                                              .                    SYMPTOM DIAGNOSIS ............................. 19
                                                                                                                               .
                                                                                   NOISE, VIBRATION AND HARSHNESS
SERVICE DATA AND SPECIFICATIONS                                                                                                                                     N
                                                                                   (NVH) TROUBLESHOOTING ........................... 19
(SDS) .................................................................10
                                                                   .
                                                                                     NVH Troubleshooting Chart ...................................19
                                                                                                                                              .
  General Specifications ........................................... 10
                                                                    .
  Propeller Shaft Runout ........................................... 10
                                                                    .              PRECAUTION ............................................. 20
                                                                                                                                        .                           O
  Journal Axial Play ................................................... 10
                                                                    .
     REAR PROPELLER SHAFT: 3S80A-R                                                 PRECAUTIONS ................................................. 20
                                                                                     Service Notice or Precautions for Rear Final Drive 20
                                                                                                                                       ....
SYMPTOM DIAGNOSIS ............................. 11
                                            .                                                                                                                       P
                                                                                   PREPARATION .......................................... 21
                                                                                                                                      .
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ...........................11
                                             .                                     PREPARATION ................................................. 21
  NVH Troubleshooting Chart ................................... 11
                                                           .                         Special Service Tools .............................................21
                                                                                                                                                    .
                                                                                     Commercial Service Tools ......................................23
                                                                                                                                                    .
PREPARATION .......................................... 12
                                                   .


Revision: 2007 June                                                         DLN-1                                                                 G37 Coupe
FUNCTION DIAGNOSIS ............................ 25
                                            .                                         NVH Troubleshooting Chart ................................... 61
                                                                                                                                                .

REAR FINAL DRIVE ASSEMBLY .................... 25
                                           .                                        PRECAUTION ............................................ 63
  System Diagram .................................................... 25
                                                                  .
                                                                                    PRECAUTIONS ................................................ 63
                                                                                                                                             .
ON-VEHICLE MAINTENANCE .................. 26
                                      .                                               Service Notice or Precautions for Rear Final Drive... 63

REAR DIFFERENTIAL GEAR OIL ................... 26
                                           .                                        PREPARATION .......................................... 64
  Inspection .............................................................. 26
                                                                           .
  Draining ................................................................. 26
                                                                           .        PREPARATION ................................................ 64
                                                                                                                                             .
  Refilling .................................................................. 26
                                                                           .          Special Service Tools ............................................ 64
                                                                                                                                                     .
                                                                                      Commercial Service Tools ..................................... 66
                                                                                                                                                     .
ON-VEHICLE REPAIR ............................... 27
                                              .
                                                                                    FUNCTION DIAGNOSIS ............................ 68
FRONT OIL SEAL ............................................ 27
                                                        .
  Exploded View ....................................................... 27
                                                                    .               REAR FINAL DRIVE ASSEMBLY ................... 68
                                                                                                                              .
  Removal and Installation ....................................... 28
                                                                    .                 System Diagram .................................................... 68
                                                                                                                                                      .

SIDE OIL SEAL ................................................ 33
                                                           .                        ON-VEHICLE MAINTENANCE .................. 69
  Exploded View ....................................................... 33
                                                                    .
                                                                                    REAR DIFFERENTIAL GEAR OIL ................... 69
                                                                                                                               .
  Removal and Installation ....................................... 34
                                                                    .
                                                                                      Inspection ............................................................... 69
                                                                                                                                                               .
REMOVAL AND INSTALLATION .............. 36
                                    .                                                 Draining .................................................................. 69
                                                                                                                                                               .
                                                                                      Refilling .................................................................. 69
                                                                                                                                                               .
REAR FINAL DRIVE ASSEMBLY .................... 36
                                           .
  Exploded View ....................................................... 36
                                                                    .               ON-VEHICLE REPAIR ............................... 70
  Removal and Installation ....................................... 36
                                                                    .
                                                                                    FRONT OIL SEAL ............................................ 70
                                                                                                                                            .
DISASSEMBLY AND ASSEMBLY ............ 38
                                  .                                                 M/T ............................................................................ 70
                                                                                                                                                                 .
DIFFERENTIAL ASSEMBLY ........................... 38
                                              .                                      M/T : Exploded View .............................................. 70       .
                                                                                     M/T : Removal and Installation .............................. 71            .
  Exploded View ....................................................... 38
                                                                       .
  Disassembly .......................................................... 39
                                                                       .            A/T ............................................................................ 75
                                                                                                                                                                 .
  Assembly ............................................................... 41
                                                                       .             A/T : Exploded View ............................................... 76      .
  Adjustment ............................................................. 45
                                                                       .             A/T : Removal and Installation ............................... 77           .
  Inspection After Disassembly ................................ 50     .
                                                                                    SIDE OIL SEAL ................................................ 82
                                                                                                                                               .
DRIVE PINION .................................................. 51
                                                            .
  Exploded View ....................................................... 51
                                                                       .            M/T ............................................................................ 82
                                                                                                                                                                 .
  Disassembly .......................................................... 52
                                                                       .             M/T : Exploded View .............................................. 82       .
  Assembly ............................................................... 53
                                                                       .             M/T : Removal and Installation .............................. 83            .
  Adjustment ............................................................. 55
                                                                       .
  Inspection After Disassembly ................................ 58     .            A/T ............................................................................ 84
                                                                                                                                                                 .
                                                                                     A/T : Exploded View ............................................... 85      .
SERVICE DATA AND SPECIFICATIONS                                                      A/T : Removal and Installation ............................... 86           .
(SDS) .......................................................... 60
                                                             .                      REMOVAL AND INSTALLATION .............. 88
SERVICE DATA AND SPECIFICATIONS                                                     REAR FINAL DRIVE ASSEMBLY ................... 88
                                                                                                                              .
(SDS) ................................................................. 60
                                                                    .
  General Specification ............................................ 60 .           M/T ............................................................................ 88
                                                                                                                                                                 .
  Drive Gear Runout ................................................. 60.            M/T : Exploded View .............................................. 88       .
  Differential Side Gear Clearance ........................... 60       .            M/T : Removal and Installation .............................. 88            .
  Preload Torque ...................................................... 60
                                                                        .
  Backlash ................................................................ 60
                                                                        .           A/T ............................................................................ 89
                                                                                                                                                                 .
  Drive Pinion Runout ............................................... 60.            A/T : Exploded View ............................................... 89      .
                                                                                     A/T : Removal and Installation ............................... 89           .
              REAR FINAL DRIVE: R200V
                                                                                    DISASSEMBLY AND ASSEMBLY ............ 91
SYMPTOM DIAGNOSIS ............................ 61
                                           .
                                                                                    DIFFERENTIAL ASSEMBLY ........................... 91
                                                                                                                                  .
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ........................... 61
                                              .                                     M/T ............................................................................ 91
                                                                                                                                                                 .


Revision: 2007 June                                                          DLN-2                                                                     G37 Coupe
  M/T : Exploded View .............................................. 91
                                                                   .                 A/T ........................................................................... 123
                                                                                                                                                                  .
  M/T : Disassembly .................................................. 92
                                                                   .                  A/T : Exploded View ............................................. 123       .        A
  M/T : Assembly ...................................................... 94
                                                                   .                  A/T : Disassembly ................................................. 124     .
  M/T : Adjustment .................................................... 98
                                                                   .                  A/T : Assembly ..................................................... 126    .
  M/T : Inspection After Disassembly ...................... 102    .                  A/T : Adjustment ................................................... 128    .        B
                                                                                      A/T : Inspection After Disassembly ....................... 131              .
A/T .......................................................................... 103
                                                                            .
 A/T : Exploded View ............................................. 103      .        SERVICE DATA AND SPECIFICATIONS
 A/T : Disassembly ................................................ 104     .        (SDS) ......................................................... 132
                                                                                                                                                   .                       C
 A/T : Assembly ..................................................... 106   .
 A/T : Adjustment ................................................... 110   .        SERVICE DATA AND SPECIFICATIONS
 A/T : Inspection After Disassembly ...................... 114              .        (SDS) ............................................................... 132 DLN
                                                                                       General Specification ........................................... 132 .
DRIVE PINION ................................................. 115
                                                            .                          Drive Gear Runout ................................................ 132.
M/T .......................................................................... 115
                                                                            .          Differential Side Gear Clearance .......................... 132       .
                                                                                                                                                                           E
 M/T : Exploded View ............................................ 115       .          Preload Torque ..................................................... 132
                                                                                                                                                             .
 M/T : Disassembly ................................................ 116     .          Backlash ............................................................... 132
                                                                                                                                                             .
 M/T : Assembly .................................................... 117    .          Companion flange Runout (M/T Models) .............. 132               .
                                                                                       Drive Pinion Runout (A/T Models) ........................ 133         .             F
 M/T : Adjustment .................................................. 119    .
 M/T : Inspection After Disassembly ...................... 123              .

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Revision: 2007 June                                                           DLN-3                                                                     G37 Coupe
                                                  Symptom
                                                                                                                                                               Reference




                      



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