Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Infiniti M45 Y34 2003-2004 Approved M45-Y34-2004 lt

<< Back | Home

Most service manuals and schematics are PDF files, so You will need Adobre Acrobat Reader to view : Acrobat Download Some of the files are DjVu format. Readers and resources available here : DjVu Resources
For the compressed files, most common are zip and rar. Please, extract files with Your favorite compression software ( WinZip, WinRAR ... ) before viewing. If a document has multiple parts, You should download all, before extracting.
Good luck. Repair on Your own risk. Make sure You know what You are doing.




Image preview - the first page of the document
lt


>> Download lt documenatation <<

Text preview - extract from the document
LIGHTING SYSTEM


K ELECTRICAL

                                                                                                                                                                A




                                                                                                      SECTION
                                                                                                LIGHTING SYSTEM
                                                                                                                                 LT                             B



                                                                                                                                                                C


                                                                                                                                                                D


                                                                                                                                                                E
                                                               CONTENTS
PRECAUTIONS ......................................................... 4
                                                                     .          Headlamp Relay-2 Circuit Inspection .................... 27           .         F
 Precautions for Supplemental Restraint System                                  Headlamp (Low) Circuit Inspection ........................ 28         .
 (SRS) "AIR BAG" and "SEAT BELT PRE-TEN-                                        Headlamp (High) Circuit Inspection ....................... 29         .
 SIONER" ................................................................. 4
                                                                     .          High Beam Indicator Circuit Inspection ................. 31           .        G
 General Precautions for Service Operations ........... 4            .          Lighting Switch Circuit Inspection .......................... 31      .
 Wiring Diagrams and Trouble Diagnosis ................. 5           .          Front Door Switch Circuit Inspection ..................... 33         .
HEADLAMP (FOR USA) ........................................... 6     .          Headlamp Battery Saver Control Unit Circuit
                                                                                                                                                                H
 Component Parts and Harness Connector Location 6                    .....      Inspection .............................................................. 34
                                                                                                                                                      .
 System Description ................................................. 6
                                                                     .          Lighting Switch (AUTO) System Inspection ........... 35               .
   OUTLINE .............................................................. 6
                                                                     .          Optical Sensor System Inspection ......................... 36         .
   BATTERY SAVER CONTROL ............................. 8             .          Headlamp Relay System Inspection ...................... 38            .         I
   AUTO LIGHT OPERATION .................................. 8         .          Tail Lamp Relay System Inspection ....................... 38          .
   VEHICLE SECURITY SYSTEM ........................... 8             .          Aiming Adjustment ................................................. 39.
   XENON HEADLAMP ............................................ 9     .            LOW BEAM AND HIGH BEAM .......................... 40                .         J
 Schematic ............................................................. 10
                                                                     .          Bulb Replacement ................................................. 41 .
 Wiring Diagram -- H/LAMP -- ...............................11       .            HEADLAMP (OUTER SIDE), FOR LOW BEAM 41                              ...
 Terminals and Reference Value for Headlamp Bat-                                  HEADLAMP (INNER SIDE), FOR HIGH BEAM... 41
                                                                                                                                                               LT
 tery Saver Control Unit .......................................... 17
                                                                     .            FRONT TURN SIGNAL AND PARKING (CLEAR-
 Terminals and Reference Value for BCM .............. 18             .            ANCE) LAMP ..................................................... 41 .
 Work Flow ............................................................. 18
                                                                     .          Removal and Installation ....................................... 42   .
 Preliminary Check ................................................. 19
                                                                     .            REMOVAL .......................................................... 42
                                                                                                                                                      .         L
   SETTING CHANGE FUNCTION FOR AUTO                                               INSTALLATION .................................................. 42  .
   LIGHT SYSTEM ................................................. 19 .          Disassembly and Assembly ................................... 43       .
   INSPECTION FOR POWER SUPPLY AND                                                DISASSEMBLY .................................................. 43   .        M
   GROUND CIRCUIT ............................................ 19    .            ASSEMBLY ........................................................ 43.
 CONSULT-II Function for Auto Light System ........ 20               .         HEADLAMP (FOR CANADA) - DAYTIME LIGHT
   CONSULT-II BASIC OPERATION PROCEDURE                                        SYSTEM - ................................................................. 44
                                                                                                                                                      .
                                                                     ... 21     Component Parts and Harness Connector Location 44                     ...
   WORK SUPPORT .............................................. 21    .          System Description ................................................ 44.
   DATA MONITOR ................................................ 22  .            HEADLAMP OPERATION .................................. 45            .
   ACTIVE TEST .................................................... 22
                                                                     .            BATTERY SAVER CONTROL ............................ 46               .
 On Board Diagnosis .............................................. 22.            AUTO LIGHT OPERATION ................................ 46            .
   DIAGNOSIS ITEM .............................................. 22  .            DAYTIME LIGHT OPERATION .......................... 46               .
   SWITCH MONITOR ........................................... 23     .            OPERATION ....................................................... 47.
 Symptom Chart 1 .................................................. 24
                                                                     .          Schematic .............................................................. 48
                                                                                                                                                      .
   HEADLAMP SYSTEM ........................................ 24       .          Wiring Diagram -- DTRL -- .................................. 49       .
 Symptom Chart 2 .................................................. 24
                                                                     .          Terminals and Reference Value for Headlamp Bat-
   AUTO LIGHT SYSTEM ...................................... 24       .          tery Saver Control Unit .......................................... 58 .
 Power Supply and Ground Circuit Inspection ....... 25               .          Terminals and Reference Value for BCM .............. 59               .
 Headlamp Relay-1 Circuit Inspection .................... 26         .          Terminals and Reference Value for Daytime Light


Revision: 2004 October                                                    LT-1                                                                2004 M45
 Control Unit ............................................................ 59
                                                                        .            REAR TURN SIGNAL LAMP ............................ 101             .
 Symptom Chart ...................................................... 61.          Removal and Installation ...................................... 101  .
 Power Supply and Ground Circuit Inspection ........ 61                 .            FRONT TURN SIGNAL LAMP .......................... 101              .
 Headlamp Relay-1 Circuit Inspection .................... 64            .            SIDE TURN SIGNAL LAMP .............................. 101           .
 Headlamp Relay-2 Circuit Inspection .................... 64            .            REAR TURN SIGNAL LAMP ............................ 101             .
 Headlamp (Low) Circuit Inspection ........................ 65          .        LIGHTING AND TURN SIGNAL SWITCH ............. 102                      .
 Headlamp LH (High) Circuit Inspection ................. 66             .          Removal and Installation ...................................... 102  .
 Headlamp RH (High) Circuit Inspection ................. 68             .          Switch Circuit Inspection ...................................... 102 .
 High Beam Indicator Circuit Inspection ................. 69            .        HAZARD SWITCH .................................................. 103   .
 Lighting Switch Circuit Inspection .......................... 70       .          Removal and Installation ...................................... 103  .
 Front Door Switch Circuit Inspection ..................... 71          .        STOP LAMP ........................................................... 104
                                                                                                                                                        .
 Headlamp Battery Saver Control Unit Circuit                                       Wiring Diagram -- STOP/L -- ............................. 104        .
 Inspection .............................................................. 73
                                                                        .          Bulb Replacement ................................................ 105.
 Daytime Light Control Unit Circuit Inspection ........ 73              .            STOP LAMP ..................................................... 105.
 Aiming Adjustment ................................................. 74 .            HIGH-MOUNTED STOP LAMP ........................ 105                .
 Bulb Replacement ................................................. 74  .          Removal and Installation ...................................... 105  .
 Removal and Installation ....................................... 74    .            STOP LAMP ..................................................... 105.
 Disassembly and Assembly ................................... 74        .            HIGH-MOUNTED STOP LAMP ........................ 105                .
HEADLAMP AIMING CONTROL ............................. 75                .        BACK-UP LAMP .................................................... 106  .
 Wiring Diagram -- H/AIM -- .................................. 75       .          Wiring Diagram -- BACK/L -- ............................. 106        .
 Removal and Installation ....................................... 77    .          Bulb Replacement ................................................ 107.
 Switch Circuit Inspection ....................................... 77   .          Removal and Installation ...................................... 107  .
FRONT FOG LAMP ................................................. 78     .        PARKING, LICENSE PLATE AND TAIL LAMPS ... 108                          .
 Component Parts and Harness Connector Location 78                      ...        Component Parts and Harness Connector Location                       .108
 System Description ................................................ 78 .          System Description .............................................. 108.
   OUTLINE ............................................................ 78
                                                                        .            LIGHTING OPERATION BY LIGHTING SWITCH                              .108
   BATTERY SAVER CONTROL ............................ 79                .            BATTERY SAVER CONTROL .......................... 108               .
 Schematic .............................................................. 80
                                                                        .          Schematic ............................................................ 110
                                                                                                                                                        .
 Wiring Diagram -- F/FOG -- ................................. 81        .          Wiring Diagram -- TAIL/L -- ................................ 111     .
 Terminals and Reference Value for Headlamp Bat-                                   Terminals and Reference Value for Headlamp Bat-
 tery Saver Control Unit .......................................... 84  .          tery Saver Control Unit ......................................... 116.
 Terminals and Reference Value for BCM ............... 84               .          Terminals and Reference Value for BCM ............. 116              .
 Front Fog Lamps Do Not Illuminate (Both Sides) ... 85                             CONSULT-II Function .......................................... 116   .
 Front Fog Lamp Does Not Illuminate (One Side) ... 86                              No Lamps Operate (Including Headlamps) .......... 117                .
 Aiming Adjustment ................................................. 87 .          No Parking, Side Marker, License and Tail Lamps
 Bulb Replacement, Removal and Installation ........ 88                 .          Operate Properly .................................................. 118
                                                                                                                                                        .
TURN SIGNAL AND HAZARD WARNING LAMPS... 89                                         Battery Saver Control Does Not Operate Properly.121
 Component Parts and Harness Connector Location 89                      ...        Bulb Replacement ................................................ 125.
 System Description ................................................ 89 .            LICENSE PLATE LAMP .................................... 125        .
   TURN SIGNAL LAMP OPERATION ................... 89                    .            FRONT PARKING LAMP .................................. 125          .
   HAZARD LAMP OPERATION ............................ 90                .            FRONT SIDE MARKER LAMP ......................... 125               .
   MULTI-REMOTE CONTROL SYSTEM OPERA-                                                REAR COMBINATION LAMP ........................... 125              .
   TION ................................................................... 90
                                                                        .            REAR SIDE MARKER LAMP ........................... 125              .
   LOW TIRE PRESSURE WARNING CONTROL                                               Removal and Installation ...................................... 126  .
   SYSTEM ............................................................. 91
                                                                        .            LICENSE PLATE LAMP .................................... 126        .
 Schematic .............................................................. 92
                                                                        .            FRONT PARKING LAMP .................................. 126          .
 Wiring Diagram -- TURN -- .................................. 93        .            FRONT SIDE MARKER LAMP ......................... 126               .
 Turn Signal Lamps Do Not Operate ...................... 97             .            REAR COMBINATION LAMP ........................... 127              .
 Hazard Warning Lamps Do Not Operate ............... 97                 .            REAR SIDE MARKER LAMP ........................... 127              .
 Front Turn Signal Lamp LH or RH Does Not Operate 99                    ...      INTERIOR ROOM LAMP ....................................... 128         .
 Rear Turn Signal Lamp LH or RH Does Not Operate 99                     ...        System Description .............................................. 128.
 LH and RH Turn Indicators Do Not Operate ........ 100                  .            OUTLINE .......................................................... 128
                                                                                                                                                        .
 LH or RH Turn Indicator Does Not Operate ......... 100                 .            TIMER FUNCTION ........................................... 128     .
 Electrical Components Inspection ....................... 101           .            LAMP OUTPUT CONTROL FUNCTION .......... 129                        .
   COMBINATION FLASHER UNIT CHECK ........ 101                          .            AUTO OFF FUNCTION .................................... 129         .
 Bulb Replacement ............................................... 101   .            LIGHTS ON/OFF MODES ................................ 129           .
   FRONT TURN SIGNAL LAMP ......................... 101                 .          Major Components and Their Functions .............. 131              .
                                                                                   Schematic ............................................................ 132
                                                                                                                                                        .
                                                                                   Wiring Diagram -- ROOM/L -- ............................ 133         .

Revision: 2004 October                                                      LT-2                                                                2004 M45
 Terminals and Reference Value for BCM ............ 139                    .         Rear LH, RH Door Control Unit ........................... 163        .
 Terminals and Reference Value for Driver Door Con-                                  Terminals and Reference Value for BCM ............ 163               .        A
 trol Unit (LCU) ..................................................... 140 .         Work Flow ............................................................ 164
                                                                                                                                                          .
 Work Flow ........................................................... 140 .         Preliminary Check ............................................... 164.
 Preliminary Check ............................................... 140     .           INSPECTION FOR POWER SUPPLY AND                                             B
    SETTING CHANGE FUNCTION ...................... 140                     .           GROUND CIRCUIT .......................................... 164      .
    INSPECTION FOR POWER AND GROUND                                                  CONSULT-II Function .......................................... 166   .
    CIRCUIT ........................................................... 141.           CONSULT-II BASIC OPERATION PROCEDURE
 CONSULT-II Function ......................................... 142         .                                                                              . 166    C
    CONSULT-II BASIC OPERATION PROCEDURE                                               DATA MONITOR .............................................. 167    .
                                                                           . 142       ACTIVE TEST .................................................. 168 .
    WORK SUPPORT ............................................ 143          .         On Board Diagnosis ............................................ 168  .        D
    DATA MONITOR .............................................. 143        .           DIAGNOSIS ITEM ............................................ 168    .
    ACTIVE TEST .................................................. 144     .           SWITCH MONITOR ......................................... 168       .
 On Board Diagnosis ............................................ 144       .         Step Lamp Does Not Illuminate/Does Not Go Off                                 E
    DIAGNOSIS ITEM ............................................ 144        .         When Door Is Opened/Closed ............................. 169         .
    SWITCH MONITOR ......................................... 145           .         Bulb Replacement ............................................... 172 .
 Symptom Chart ................................................... 146     .         Removal and Installation ..................................... 172   .
 Interior Lamp Illumination Switch System Inspec-                                  ILLUMINATION ...................................................... 173.        F
 tion ...................................................................... 146
                                                                           .         System Description .............................................. 173.
 Personal Lamp Switch System Inspection .......... 148                     .           LIGHTING OPERATION BY LIGHTING SWITCH 173                          .
 Door Switch System Inspection .......................... 149              .           BATTERY SAVER CONTROL .......................... 173               .       G
 Key Switch System Inspection ............................ 151             .         Schematic ............................................................ 174
                                                                                                                                                          .
 Bulb Replacement ............................................... 152      .         Wiring Diagram -- ILL -- ..................................... 175   .
    MAP LAMP (FRONT PERSONAL LIGHT) AND                                              Removal and Installation ..................................... 185   .        H
    CONSOLE LAMP (CONSOLE LIGHT) ............ 152                          .           ILLUMINATION CONTROL SWITCH ............... 185                    .
    PERSONAL LAMP (REAR PERSONAL LIGHT) 153                                .           GLOVE BOX LAMP .......................................... 185      .
 Removal and Installation ..................................... 153        .         Removal and Installation ..................................... 185   .
                                                                                                                                                                   I
    FRONT INTERIOR LAMP ................................ 153               .           FRONT CIGARETTE LIGHTER ILLUMINATION 185                           .
    PERSONAL LAMP (REAR PERSONAL LIGHT) 153                                .           IGNITION KEY HOLE ILLUMINATION ............. 186                   .
STEP LAMP ........................................................... 154  .       VANITY MIRROR AND TRUNK ROOM LAMPS ... 187                             .
 Component Parts and Harness Connector Location 154                        .         Wiring Diagram -- INT/L -- ................................. 187     .        J
 System Description ............................................. 154      .         Bulb Replacement ............................................... 188 .
    POWER SUPPLY AND GROUND ................... 154                        .           VANITY MIRROR LAMP .................................. 188          .
    OPERATING PROCEDURE ............................ 155                   .           TRUNK ROOM LAMP ...................................... 188         .       LT
 Schematic ........................................................... 156 .       BULB SPECIFICATIONS ....................................... 189        .
 Wiring Diagram -- STEP/L -- ............................. 157             .         Headlamp ............................................................ 189
                                                                                                                                                          .
 Terminals and Reference Value for Driver Door Con-                                  Exterior Lamp ...................................................... 189
                                                                                                                                                          .        L
 trol Unit (LCU 01) ................................................ 163   .         Interior Lamp/Illumination .................................... 189  .
 Terminals and Reference Value for Passenger and

                                                                                                                                                                  M




Revision: 2004 October                                                        LT-3                                                               2004 M45
                                              PRECAUTIONS

PRECAUTIONS                                                         PFP:00011

Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT
BELT PRE-TENSIONER"                                                                                            AKS004D3


The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:
q    To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
     in the event of a collision which would result in air bag inflation, all maintenance must be per-
     formed by an authorized NISSAN/INFINITI dealer.
q    Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
     sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
     Bag Module, see the SRS section.
q    Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
     Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
     harness connectors.
General Precautions for Service Operations                                                                     AKS002EU


q   Never work with wet hands.
q   Xenon headlamp includes high voltage generating part. Be sure
    to disconnect battery negative cable (negative terminal) or
    power fuse before removing, installing, or touching the xenon
    headlamp (including lamp bulb).
q   Turn the lighting switch OFF before disconnecting and connect-
    ing the connector.
q   When turning the xenon headlamp on and while it is illuminated,
    never touch the harness, bulb, and socket of the headlamp.
q   When checking the headlamp on/off operation, check it on vehi-                                          PKIA0183E
    cle and with the power connected to the vehicle-side connector.
q   Do not touch the headlamp bulb glass surface with bare hands or allow oil or grease to get on it. Do not
    touch the headlamp bulb just after the headlamp is turned off, because it is very hot.
q   Install the xenon headlamp bulb socket correctly. If it is installed
    improperly, high-voltage leak or corona discharge may occur
    that can melt the bulb, connector, and housing. Do not illuminate
    the xenon headlamp bulb out of the headlamp housing. Doing
    so can cause fire and harm your eyes.
q   When the bulb has burned out, wrap it in a thick vinyl bag and
    discard. Do not break the bulb.
q   Leaving the bulb removed from the headlamp housing for long
    period of time can deteriorate performance of the lens and
    reflector (dirt, clouding). Always prepare a new bulb and have it
    on hand when replacing the bulb.                                                                        PKIA2246E


q   When adjusting the headlamp aiming, turn the aiming adjusting
    screw only in the tightening direction. (If it is necessary to turn the screw in loosening direction, first fully
    loosen the screw, and then turn it in tightening direction.)
q   Do not use organic solvent (paint thinner or gasoline) to clean lamps and to remove old sealant.




Revision: 2004 October                                LT-4                                                2004 M45
                                      PRECAUTIONS

Wiring Diagrams and Trouble Diagnosis                                                      AKS002EV

                                                                                                       A
When you read wiring diagrams, refer to the following:
q  Refer to GI-14, "How to Read Wiring Diagrams" in GI section
q  Refer to PG-2, "POWER SUPPLY ROUTING" for power distribution circuit in PG section                  B
When you perform trouble diagnosis, refer to the following:
q  Refer to GI-10, "HOW TO FOLLOW TEST GROUPS IN TROUBLE DIAGNOSES"GI-10, "HOW TO FOL-
   LOW TEST GROUPS IN TROUBLE DIAGNOSES" in GI section                                                 C
q  Refer to GI-26, "How to Perform Efficient Diagnosis for an Electrical Incident" in GI section

                                                                                                       D


                                                                                                       E



                                                                                                       F


                                                                                                      G


                                                                                                       H



                                                                                                       I


                                                                                                       J


                                                                                                      LT


                                                                                                       L



                                                                                                      M




Revision: 2004 October                       LT-5                                      2004 M45
                                       HEADLAMP (FOR USA)

HEADLAMP (FOR USA)                                                                                  PFP:26010

Component Parts and Harness Connector Location                                                           AKS002EW




                                                                                                   PKIA6062E



System Description                                                                                        AKS002EX


The headlamp operation is controlled by the lighting switch which is built into the spiral cable and headlamp
battery saver control unit. And the headlamp battery saver system is controlled by the headlamp battery saver
control unit and BCM.
OUTLINE
Power is supplied at all times
q  to headlamp relay-1 terminal 2,
q  to headlamp relay-1 terminal 3
q  through 20A fuse [No. 57, located in fuse, fusible link and relay block (J/B)],
q  to headlamp relay-1 terminal 7
q  through 20A fuse [No. 55, located in fuse, fusible link and relay block (J/B)],
q  to headlamp relay-2 terminals 1 and 3
q  through 15A fuse [No. 73, located in fuse, fusible link and relay block (J/B)],
q  to headlamp battery saver control unit terminal 7
q  through 10A fuse [No. 6, located in fuse block (J/B) No. 1], and
q  to BCM terminal 105
q  through 10A fuse [No. 3, located in fuse block (J/B) No. 1].
When the ignition switch is in the ON or START position,
power is supplied
q  to headlamp battery saver control unit terminal 1

Revision: 2004 October                               LT-6                                          2004 M45
                                      HEADLAMP (FOR USA)

q  to BCM terminal 68
q  through 10A fuse [No. 1, located in fuse block (J/B) No. 1].                                                A
When the ignition switch is in the ACC or ON position,
power is supplied
q  to BCM terminal 60                                                                                          B
q  through 10A fuse [No. 21, located in fuse block (J/B) No. 1].
Ground is supplied
                                                                                                               C
q  to headlamp battery saver control unit terminals 4 and 11
q  through grounds M25 and M115, and
q  to BCM terminals 56 and 113                                                                                 D
q  through grounds M24 and M114.
Power Supply to Low Beam and High Beam
When lighting switch is in 2ND or PASS position,                                                               E
ground is supplied
q   to headlamp relay-1 terminal 1 and headlamp relay-2 terminal 2 from headlamp battery saver control unit
    terminals 2 and 8                                                                                          F
q   through headlamp battery saver control unit terminals 3 and 9
q   through lighting switch terminals 12 and 8
q   through grounds M25 and M115.                                                                             G
Headlamp relays are energized and then power is supplied to headlamps.
Low Beam Operation                                                                                             H
When lighting switch is turned to the 2ND position and placed in LOW position,
power is supplied
q   from headlamp relay-1 terminals 5 and 6                                                                    I
q   to headlamp LH and RH terminals 3.
Ground is supplied
q   to headlamp LH and RH terminals 4                                                                          J
q   through grounds E24 and E42.
With power and ground supplied, low beam headlamps illuminate.
                                                                                                              LT
High Beam Operation/Flash-to-Pass Operation
When lighting switch is turned to the 2ND position and placed in HIGH position or PASS position,
power is supplied                                                                                              L
q   from headlamp relay-2 terminal 5
q   to headlamp LH and RH terminals 1
q   to combination meter terminal 9 for the HIGH BEAM indicator.                                              M
Ground is supplied
q   to headlamp LH terminal 2
q   to combination meter terminal 10 for the HIGH BEAM indicator
q   through lighting switch terminals 9 and 8
q   through grounds M25 and M115,
q   to headlamp RH terminal 2
q   through lighting switch terminals 6 and 5
q   through grounds M25 and M115.
With power and ground supplied, the high beams headlamps and the HIGH BEAM indicator illuminate.
NOTE:
The lamp will be force to turn off when the driver door is opened with the ignition switch in OFF or
ACC position. (Except when lighting switch is "AUTO" position)




Revision: 2004 October                             LT-7                                          2004 M45
                                       HEADLAMP (FOR USA)

BATTERY SAVER CONTROL
When the ignition switch is turned from ON (or START) to OFF (or ACC) positions while headlamps are illumi-
nated, the RAP signal is supplied to terminal 10 of the headlamp battery saver control unit from BCM terminal
135.
After counting 45 seconds by the RAP signal from the BCM to headlamp battery saver control unit, the ground
supply to both terminal 1 of headlamp relay-1 and terminal 2 of headlamp relay-2 from headlamp battery saver
control unit terminals 2 and 8 is terminated.
Then the headlamps are turned off.
The headlamps are turned off when front door (driver or passenger side) is opened even if 45 seconds have
not passed after ignition switch is turned from ON (or START) to OFF (or ACC) positions while headlamps are
illuminated.
When the lighting switch is turned from OFF to 2ND after headlamps are turned to OFF by the battery saver
control,
ground is supplied
q    to headlamp battery saver control unit terminals 5 and 13 from lighting switch terminal 11
q    to headlamp relay-1 terminal 1 and headlamp relay-2 terminal 2 from headlamp battery saver control unit
     terminals 2 and 8
q    through headlamp battery saver control unit terminals 3 and 9, and
q    through lighting switch terminal 12.
Then headlamps illuminate again.
AUTO LIGHT OPERATION
The auto light control system has an optical sensor inside it that detects outside brightness.
When the lighting switch is in AUTO position, it automatically turns on/off the parking (clearance) lamps and
the headlamps in accordance with the ambient light. Sensitivity can be adjusted in four steps. For the details of
the setting, refer to LT-19, "SETTING CHANGE FUNCTION FOR AUTO LIGHT SYSTEM" .
When lighting switch is in "AUTO" position,
ground is supplied
q   to BCM terminal 14
q   from lighting switch terminal 42.
When ignition switch is turn to "ON" or "START" position and
Outside brightness is darker than prescribed level,
 ground is supplied
q   to headlamp relay-1 terminal 1
q   to headlamp relay-2 terminal 2
q   through headlamp battery saver control unit terminals 2 and 8
q   through headlamp battery saver control unit terminals 4, 11, and
q   to tail lamp relay terminal 1
q   through headlamp battery saver control unit terminals 6 and 14
q   through headlamp battery saver control unit terminals 4 and 11.
Then headlamp relay-1, 2 and tail lamp relay are energized, headlamps (low or high) and tail lamps are illumi-
nate according to switch position.
Shut Off Delay
When the lighting switch is in "AUTO" position and the ignition switch is turned from ON to OFF while the auto
light system is activated and the headlamps are illuminated, the shut off delay feature is activated for 45 sec-
onds. Headlamps lighting time can be adjusted from about 0 to 3 minutes. (This function is not applicable to
the tail lamps.)
Auto light shut off delay timer can be adjusted in seven steps. For the details of the setting, refer to LT-19,
"SETTING CHANGE FUNCTION FOR AUTO LIGHT SYSTEM" .
VEHICLE SECURITY SYSTEM
The vehicle security system will flash the high beams if the system is triggered. Refer to BL-126, "VEHICLE
SECURITY (THEFT WARNING) SYSTEM" .




Revision: 2004 October                               LT-8                                              2004 M45
                                       HEADLAMP (FOR USA)

XENON HEADLAMP
Xenon type headlamp is adopted to the low beam headlamps. Xenon bulbs do not use a filament. Instead,               A
they produce light when a high voltage current is passed between two tungsten electrodes through a mixture
of xenon (an inert gas) and certain other metal halides. In addition to added lighting power, electronic control
of the power supply gives the headlamps stable quality and tone color.                                              B
Followings are some of the many advantages of the xenon type headlamp.
q    The light produced by the headlamps is white color approximating to sunlight that is easy on the eyes.
q    Light output is nearly double that of halogen headlamps, affording increased area of illumination.             C
q    The light features a high relative spectral distribution at wavelengths to the human eye is most sensitive,
     which means that even in the rain, more light is reflected back from the road surface toward the vehicle,
     for added visibility.                                                                                          D
q    Power consumption is approximately 25 percent less than halogen headlamps, reducing battery load.

                                                                                                                    E



                                                                                                                    F


                                                                                                                   G


                                                                                                                    H



                                                                                                                    I


                                                                                                                    J


                                                                                                                   LT


                                                                                                                    L



                                                                                                                   M




Revision: 2004 October                              LT-9                                              2004 M45
                         HEADLAMP (FOR USA)

Schematic                                           AKS002EY




                                              TKWA0516E




Revision: 2004 October         LT-10          2004 M45
                         HEADLAMP (FOR USA)

Wiring Diagram -- H/LAMP --                         AKS002EZ

                                                                A


                                                                B



                                                                C


                                                                D


                                                                E



                                                                F


                                                               G


                                                                H



                                                                I


                                                                J


                                                               LT


                                                                L



                                                               M




                                              TKWA0517E




Revision: 2004 October         LT-11          2004 M45
                         HEADLAMP (FOR USA)




                                              TKWA0518E




Revision: 2004 October         LT-12          2004 M45
                         HEADLAMP (FOR USA)


                                                           A


                                                           B



                                                           C


                                                           D


                                                           E



                                                           F


                                                          G


                                                           H



                                                           I


                                                           J


                                                          LT


                                                           L



                                                          M




                                              TKWA0519E




Revision: 2004 October         LT-13          2004 M45
                         HEADLAMP (FOR USA)




                                              TKWA0520E




Revision: 2004 October         LT-14          2004 M45
                         HEADLAMP (FOR USA)


                                                           A


                                                           B



                                                           C


                                                           D


                                                           E



                                                           F


                                                          G


                                                           H



                                                           I


                                                           J


                                                          LT


                                                           L



                                                          M




                                              TKWA0521E




Revision: 2004 October         LT-15          2004 M45
                         HEADLAMP (FOR USA)




                                              TKWA0522E




Revision: 2004 October         LT-16          2004 M45
                                            HEADLAMP (FOR USA)

Terminals and Reference Value for Headlamp Battery Saver Control Unit                                                         AKS002F0

                                                                                                                                          A
 Terminal   Wire
                             Item                                   Operation or condition                        Reference value
   No.      color

                    Ignition switch ON or                            OFF or ACC                                     Approx. 0V
    1       W/B                             Ignition switch                                                                               B
                    START                                            ON or START                                  Battery voltage
                                                                            More than 45 seconds after ignition
                                                                     OFF                                          Battery voltage
                                                                            switch is turned OFF or ACC                                   C
                                            Ignition switch           or
                                            (with lighting switch    ACC    Within 45 seconds after ignition
    2       W/PU    Headlamp relay out 1                                                                            Approx. 0V
                                            except OFF or 1ST)              switch is turned OFF or ACC
                                                                     ON or START                                    Approx. 0V            D
                                            Headlamps illuminate by auto light control.                             Approx. 0V
                                                                     1ST                                               2.4V
                                            Lighting switch                                                                               E
    3       R/B     Headlamp switch 1                                PASS or 2ND                                    Approx. 0V
                                            Headlamps illuminate by auto light control.                             Approx. 0V
    4        B      Ground                                                   --                                     Approx. 0V
                                                                                                                                          F
                                                                     OFF                                          Battery voltage
    5        L      Tail lamp switch 1      Lighting switch
                                                                     1ST or 2ND                                     Approx. 0V
                                                                            More than 45 seconds after ignition                          G
                                                                     OFF                                          Battery voltage
                                                                            switch is turned OFF or ACC
                                            Ignition switch           or
                                            (with lighting switch    ACC    Within 45 seconds after ignition
    6       LG/B    Tail lamp relay out 1                                                                           Approx. 0V
                                            1ST or 2ND)                     switch is turned OFF or ACC                                   H
                                                                     ON or START                                    Approx. 0V
                                            Headlamps illuminate by auto light control.                             Approx. 0V
                                                                                                                                          I
    7       Y/G     Battery power supply                                     --                                   Battery voltage
                                                                            More than 45 seconds after ignition
                                                                     OFF                                          Battery voltage
                                                                            switch is turned OFF or ACC
                                            Ignition switch           or                                                                  J
                                            (with lighting switch    ACC    With 45 seconds after ignition
    8       W/PU    Headlamp relay out 2                                                                            Approx. 0V
                                            except OFF or 1ST)              switch is turned OFF or ACC
                                                                     ON or START                                    Approx. 0V
                                                                                                                                         LT
                                            Headlamps illuminate by auto light control.                             Approx. 0V
                                                                     1ST                                               2.4V
                                            Lighting switch
    9       R/B     Headlamp switch 2                                PASS or 2ND                                    Approx. 0V            L
                                            Headlamps illuminate by auto light control.                             Approx. 0V
                                                                     OFF or ACC (After more than 45 seconds
                                                                                                                  Battery voltage        M
    10      Y/R     RAP input signal        Ignition switch          with ignition switch turned OFF or ACC)
                                                                     ON or START                                    Approx. 0V
    11       B      Ground                                                   --                                     Approx. 0V
                                                                     OFF                                          Battery voltage
    13       L      Tail lamp switch 2      Lighting switch
                                                                     1ST or 2ND                                     Approx. 0V
                                                                            More than 45 seconds after ignition
                                                                     OFF                                          Battery voltage
                                                                            switch is turned OFF or ACC
                                            Ignition switch           or
                                            (with lighting switch    ACC    Within 45 seconds after ignition
    14      LG/B    Tail lamp relay out 2                                                                           Approx. 0V
                                            1ST or 2ND)                     switch is turned OFF or ACC
                                                                     ON or START                                    Approx. 0V
                                            Headlamps illuminate by auto light control.                             Approx. 0V




Revision: 2004 October                                        LT-17                                                    2004 M45
                                               HEADLAMP (FOR USA)

Terminals and Reference Value for BCM                                                                                           AKS002F1



                                                                        Measuring condition
 Terminal   Wire
                                   Item               Ignition                                                      Reference value
   No.      color                                                            Operation or condition
                                                       switch
                                                                                          ON                        Battery voltage
      3     R/L     Tail lamp signal                    ON       Lighting switch: 1st
                                                                                          OFF                         Approx. 0V
                                                                                          Light is applied to
                                                                                                                    Battery voltage
                                                                 Lighting switch:         optical sensor.
      5     W/PU    Headlamp relay control signal       ON
                                                                 AUTO                     Light is not applied to
                                                                                                                      Approx. 0V
                                                                                          optical sensor.
                                                                                          Light is applied to
                                                                                                                    Battery voltage
                                                                                          optical sensor.
     11     LG/B    Tail lamp relay control signal      ON       Light switch: AUTO
                                                                                          Light is not applied to
                                                                                                                      Approx. 0V
                                                                                          optical sensor.
                                                                                          AUTO                        Approx. 0V
     14     Y/L     Lighting switch AUTO signal         ON       Lighting switch
                                                                                          OFF                             8V
     17     BR/Y    Data link RX                        --                              --                                --
     18      P      Data link TX                        --                              --                                --
                    Communication signal TX
     30     PU                                          --                              --                                --
                    (BCM-AV: Transmission)
                    Communication signal RX
     31     LG                                          --                              --                                --
                    (AV-BCM: Receiving)

                    Front door switch (Passenger                 Front door switch        ON (open)                   Approx. 0V
     37     LG                                         OFF       (Passenger side)
                    side) signal                                                          OFF (close)               Battery voltage
                                                                 Light is applied to optical sensor.                  3V or more
     52     G/R     Auto light sensor signal            ON
                                                                 Light is not applied to optical sensor.              Approx. 0V
     56      B      Ground                              --                              --                            Approx. 0V
     58     Y/B     Auto light sensor ground            ON                              --                            Approx. 0V
     59     SB      Auto light sensor power supply      ON                              --                            5V or more
     60     L/OR    Ignition switch ACC or ON          ACC                              --                          Battery voltage
     68     W/B     Ignition switch ON or START         ON                              --                          Battery voltage
     105    Y/L     Battery power supply               OFF                              --                          Battery voltage
     113     B      Ground                              --                              --                            Approx. 0V
                                                                 When headlamp battery saver timer is oper-
     135    Y/G     RAP output signal                  OFF                                                            Approx. 0V
                                                                 ated

                    Front door switch (Driver side)              Front door switch        ON (open)                   Approx. 0V
     142    R/Y                                        OFF       (Driver side) signal
                    signal                                                                OFF (close)               Battery voltage

Work Flow                                                                                                                       AKS002F2


1.   Confirm the symptom or customer complaint.
2.   Understand system description. Refer to LT-6, "System Description" .
3.   Perform the preliminary check. Refer to LT-19, "Preliminary Check" .
4.   Find the cause of malfunction following the symptom chart and repair or replace as necessary. Refer to
     LT-24, "Symptom Chart 1" (for headlamp system) or LT-24, "Symptom Chart 2" (for auto light system).
5.   Does the headlamp system or the auto light system operate normally? If YES, GO TO 6. If NO, GO TO 4.
6.   INSPECTION END




Revision: 2004 October                                       LT-18                                                        2004 M45
                                             HEADLAMP (FOR USA)

Preliminary Check                                                                                        AKS002F3

SETTING CHANGE FUNCTION FOR AUTO LIGHT SYSTEM                                                                        A
q    Setting for each operation can be changed using CONSULT-II and a display unit.

                                                                                                                     B



                                                                                                                     C


                                                                                                                     D


                                                                                                                     E



                                                                                                                     F


                                                                                                                    G
                                                                                                      SKIA3782E


INSPECTION FOR POWER SUPPLY AND GROUND CIRCUIT
                                                                                                                     H
1. CHECK FUSE
Check if any of the following fuses in BCM are blown.
                                                                                                                     I
                    Unit                                     Power source                Fuse No.
                                                                Battery                     3
                   BCM                             Ignition switch ACC or ON position      21                        J
                                                  Ignition switch ON or START position      1
Refer to LT-11, "Wiring Diagram -- H/LAMP --" .
                                                                                                                    LT
OK or NG
 OK    >> GO TO 2.
 NG    >> If fuse is blown, be sure to eliminate cause of malfunction before installing new fuse. Refer to PG-
          2, "POWER SUPPLY ROUTING" .                                                                                L



                                                                                                                    M




Revision: 2004 October                                        LT-19                                 2004 M45
                                                    HEADLAMP (FOR USA)

2.      CHECK BCM POWER SUPPLY CIRCUIT

1.     Turn ignition switch OFF.
2.     Disconnect BCM connector.
3.     Check voltage between BCM harness connector M4 terminals
       and ground.
                        Terminals                       Ignition switch position
                    (+)
                         Terminal             (-)    OFF           ACC            ON
        Connector
                        (Wire color)
                                                    Battery      Battery       Battery
                          105 (Y/L)                                                                                                 PKIA5127E
    



◦ Jabse Service Manual Search 2024 ◦ Jabse PravopisonTap.bg ◦ Other service manual resources online : FixyaeServiceinfo