Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Mitsubishi Eclipse & Laser & Talon 1990-1999 Approved Mitsubishi Eclipse 1990-1991 90-91ECB

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90-91ECB


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                                                                                                                      G R O U P I N D E X &ma
        Service Manual                                                                 Introduction and
                                                                                       Master Troubleshooting . . . . . .,. . . . . . . . . r.. m

                      LASER
                                                                                                                                                ,
                                                                                       Lubrication and Maintenance . . . . . . . . `- `8
                                                                                                                                                          0


                      TALON
                                                                                                                                                 ; ". i ,
                                                                                      .Front Suspension . . . . . . . . . . . . . . ..*............d...

                                                                                       Rear Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..`....................

                          & Eclipse                                                                                                                                             . /
                                                                                              Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
                                                                                       Brakes-Parking
                                                                                       Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..~......................
                                                                                                                                                                                       `t.
                         Volume-l
                      Engine, Chassis                                                  Cooling . . . . . . . . . . . . . . . . . ..i....................................
                          & Body                                                                                                         ,.,                   .`, -,
                                                                                       Engine ..i....~....r...............~....~.*,.~.~.~,`~~...;..~~..

                                                                                       Intake and Exhaust . . . . . . ..L....................
                             FOREWORD
    This Service Manual has been prepared with the                                     Fuel System . . . . . . . . . . . ..ti.......r................~...
    latest service information available at the time of
`* publication. It is subdivided into various group
    categories and each section contains diagnosis,                                    Propeller Shaft ....................................... I
    disassembly, repair, and installation procedures
    along with complete specifications and tightening                                                  ......................... . . ..y.f...
                                                                                       R e a r Suspensiori
    references. Use of this manual will aid in properly
    performing any servicing necessary to maintain or                                            Manual
    restore the high levels of performance and reliability                             Steering- Power .....................................
    designed into these outstanding vehicles.
                                                                                                  Manual                                   I
                                                                                       transaxle-Automatic .............:;i...,; .... .;

                                                                                       Wheels and Tires .................................

                                                                                       Body .............................................................
                  1,
                  wA                                                                   Heater & Air Conditioning ..............

                  CHRYSLER                                                             Emission Contr6l Systems ..............
                  CORPORATION

                                                                                  I
       Chrysler Corporation reserves the right to make changes in design 0': to
       make additions to or improvements in its products without lmqoslng             NOTE: For Electrical, refer to
d ., . any obligations upon itself to install them on its products previously               Volume-2 "Electrical".
       manufactured.



    0 1990 Mitsubishi Motors Corporation                   Printed in U.S.A.
2        INTRODUCTION AND MASTER TROUBLESHOOTING                                  - How to Use This Manual


                               HOW TO USE THIS MANUAL                                                               NOaM

CONTENTS                                                 LIMIT                                                             -9
The preceding page contains GROUP INDEX which            Shows the standard for judging the quality of a part               -
lists the group title and group number.                  or assembly on inspection and,means the maximum
                                                         or minimum value within which the part or assembly
PAGE NUMBERS
                                                         must be kept functionally or in strength. It is a value
All page numbers consist of two sets of digits
                                                         established outside the range of standard value.
separated by a dash. The digits preceding the dash
identify the number of the group. The digits follow-
ing the dash represent the consecutive page num-
ber within the group. The page numbers can be
found on the top left or right of each page.
TEXT
Unless otherwise specified, each service procedure
covers all models. Procedures covering specific
models are identified by the model codes, or similar
designation (engine type, transaxle type, etc.). A            Removal steps : The numbers before part
description of these designations is covered in this                            name correspond to numbers
unit under "VEHICLE IDENTIFICATION".                                            in the illustration, and indicate
                                                                                the order of removal.
TROUBLESHOOTING                                               Disassembly steps : The numbers before part
                                                                                       name correspond to num-
Troubleshootings are classified into master trouble-                                  bers in the illustration,
shooting and group troubleshooting and located as                                     and indicate the order of
                                                                                      disassembly.
follows:                                                      Installation steps : This is provided if installa-
The master troubleshooting is prepared when the                                     tion cannot'be made in the
trouble symptom relates to two or more groups and                                   reverse order of "Removal
                                                                                    steps "; omitted if installa-
given in MASTER TROUBLESHOOTING.                                                    tion in the reverse order of
The group troubleshooting guide is prepared for                                      "Removal steps" k possi-               rL+
causes of problems related to that individual group                                 ble.                                   . .
only; a troubleshooting guide is prepared for each            Reassembly steps : This is .provided if reas-
                                                                                 sembly cannot be made
appropriate group.                                                               in the reverse order of
                                                                                 "Disassembly      steps" ;
SERVICE PROCEDURES                                                               omitted if reassembly in
The service steps are arranged in numerical order                                the reverse order of "Dis-
                                                                                 assembly steps" is possi-
and attentions to be paid in performing vehicle                                  ble.
service are described in detail in SERVICE POINTS.
DEFINITION OF TERMS
STANDARD VALUE                                                                             .IVL   ,   -....-



                                                                                           ce : Removal
Indicates the value used as the standard for judging                                       l 4 : Installation
the quality of a part or assembly on inspection or the
value to which the part or assembly is corrected and
adjusted. It is given by tolerance.

    MODEL INDICATIONS
    The following abbreviations are used in this manual for classification of model types.

    M/T : Indicates the manual transaxle, or models equipped with the manual transaxle.
    A/T: Indicates the automatic transaxle, or models equipped with the automatic transaxle.
    MPI: Indicates the multi-point injection, or engines equipped with the multi-point injection.
    SOHC: Indicates an engine with the single overhead camshaft, or a model equipped with such an
            engine.
    DOHC: Indicates an engine with the double overhead camshaft, or a model equipped with such an
            engine.
    Turbo: Indicates an engine with turbocharger, or a model equipped with such an engine.
    Non-Turbo: Indicates an engine without turbocharger, or a model equipped with such an engine.
    FWD: Indicates the front wheel drive vehicles.
    AWD: Indicates the all wheel drive vehicles.
    ABS: Indicates the anti-lock braking system or models equipped with the anti-lock braking system.
    INTRODUCTION AND MASTER TROUBLESHOOTING                                                                   - How to Use This Manual             3



                                                                                                     Indicates the incidental operation to be
                                                                                                     performed before removal or after installa-
    Page number                   Group title

                                       I
    524                                4
                                   BRAKES-Roar Brake Wlmd Cylinder
                                                                  4
     REAR BRAKE WHEEL CYLINDER
     3ENjOVAL AND lNSTAU.AllON
                        I                                                                                                 I




-

-
      Remwal stepa

          1. Brake drum
          2. Bleeder screw
          3. Brake tube connection                     NOTE
      l * 4. Wheel cylinder assembly                   I1 l Reverse the removal procedures to reinstall.
      l e 5. Wheel cylinder boot                       12) M : Refer to `Service Points of Aemcval".
      l + 6. Piston assembly                           (3) l * : Refer to `Service Points of Installation'.
-    n** 7. Piston cue                                14)   q :Nc+-r-reusab(epatts
                                              SERWE POINTS REMOVAL'
                                            -7. REMOVAL OF PISTON CUP
                                                 Using a screwdriver, remove the piston cup from the piston.




                                                INSPECTION                                                    -
                                                Check the following points. and if there is any abnormality, replace
                                                the entire wheel cylinder assembly.
                                                (1) Check piston and wheel cylinder walls for rust or damage.
                                                (2) Check clearance between the cylinder and the piston.
                                                     Measure in two perpendicular directions to figure the clear-
                                                     ance between the wheel cylinder inner diameter fmax.value)
                                                     and the piston outer diameter (minvalue).

                                                    Limit : 0.15 mm (4059 in.)

                                                   NOTE
                                                   If the difference is more than the limit, replace the piston and
                                                   wheel cylinder as an assembly.




                           This number corresponds to
                           the number in "Removal
                          steps",         "Disassembly
                           steps", "Installation steps"
                           or "Reassembly steps".
4       INTRODUCTION AND MASTER TROUBLESHOOTING                                                                               - How to use This Manual


EXPLANATION OF THE TROUBLESHOOTING GUIDE


                                                                                                                                              rIndicates
                         3. Checking the passenger compartment-temperature sensor, outside-air sensor, air-
                            thermostat sensor and refrigerant-temperature sensor circuits
                                                                                                                                                            the
                                                                                                                                               circuit diagram
                                                                                                                                               for     checking
                                                                                                                                               (including the
                               I                                                                                       I*                      interface of the
                                                                                                                                               air conditioner
                                                                                                                                               control unit).




                                                                                                                                                in the opera-
                                                                                                                                                tion    descrip-

Provides     the

scription of cir-     l1                                                                                                                       tions only as
                                                                                                                                                necessary, and
                                                                                                                                               these numbers
                                                                                                                                                correspond to



                    I--
                        Operation description                                                                                                  the     numbers
cuit operation         A negative-characterlstlc thermstor 1s employed for each sensor in order 10 convey the amblent
for basic under-       temperature of the sensor pan ,o resistance                                                                              used in har-
                       The sensor power-supply I2 5V) of the awcondltww           ""I, IS applied to              the
standing.                           lermlnals 116). (15). (17) (5)  dlvlded     res~~,ance                                                      ness and com-
                       reSlSta"ce R
                                                                                                                                                ponent layout
                       Tmublrhooting            4                                                                                             I diaarams.
                       Dlagnosls


                                               N o 1 2 T h e ou,s,de-a,, sensor ,nput slgnal IS h e l d to 15



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