Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Mitsubishi Eclipse & Spyder 2000-2006 Approved Mitsubishi Eclipse & Spyder 2003-2005 GR00004500-36
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36-1
GROUP 36
CONTENTS
GENERAL DESCRIPTION. . . . . . . . . 36-2 PARKING BRAKE CABLE. . . . . . . . . 36-7
REMOVAL AND INSTALLATION
PARKING BRAKE DIAGNOSIS . . . . 36-2 . . . . . . . . . . . . . . . . . . . . 36-7
INTRODUCTION TO PARKING BRAKES
DIAGNOSIS . . . . . . . . . . . . . . . . . . . . . . . . 36-2 PARKING BRAKE CABLE. . . . . . . . . 36-8
PARKING BRAKES DIAGNOSIS REMOVAL AND INSTALLATION
TROUBLESHOOTING STRATEGY . . . . . . 36-2 . . . . . . . . . . . . . 36-8
SYMPTOM CHART. . . . . . . . . . . . . . . . . . . 36-2
SYMPTOM PROCEDURES . . . . . . . . . . . . 36-3 PARKING BRAKE LINING
AND DRUM . . . . . . . . . . . . . . . . . . . . . 36-11
ON-VEHICLE SERVICE. . . . . . . . . . . 36-4 REMOVAL AND INSTALLATION . . . . . . . . 36-11
PARKING BRAKE LEVER STROKE BRAKE LINING AND BRAKE DRUM
CHECK AND ADJUSTMENT . . . . . . . . . . . 36-4 CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36-12
PARKING BRAKE SWITCH CHECK . . . . . 36-5
LINING RUNNING-IN . . . . . . . . . . . . . . 36-5 FASTENER TIGHTENING
SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . 36-12
PARKING BRAKE LEVER . . . . . . . . 36-6 SERVICE SPECIFICATIONS . . . . . . . . . . . 36-12
REMOVAL AND INSTALLATION . . . . . . . . 36-6 LUBRICANTS . . . . . . . . . . . . . . . . . . . . . . . 36-12
36-2 PARKING BRAKES
GENERAL DESCRIPTION
.
GENERAL DESCRIPTION
M1361000100173
The parking brake is of a mechanical control type The operation method utilizes a parking brake lever
acting on the rear wheels. A lever is used to apply which is in an offset position at the driver's side.
the parking brake.
CONSTRUCTION DIAGRAM
PARKING BRAKE LEVER
PARKING BRAKE CABLE
PARKING BRAKE SWITCH
AC000811 AB
PARKING BRAKE DIAGNOSIS
INTRODUCTION TO PARKING BRAKES DIAGNOSIS
M1361003700152
If the parking brake is faulty, parking brake effort will The cause will malfunction of parking brake parts
become insufficient. and parking brake lever out of adjustment.
PARKING BRAKES DIAGNOSIS TROUBLESHOOTING STRATEGY
M1361003800159
Use these steps to plan your diagnostic strategy. 2. Verify that the condition described by the
If you follow them carefully, you will be sure that you customer exists.
have exhausted most of the possible ways to find a 3. Find the malfunction by following the Symptom
parking brakes fault. Chart.
1. Gather Information from the customer. 4. Verify malfunction is eliminated.
SYMPTOM CHART
M1361004100153
SYMPTOMS INSPECTION PROCEDURE REFERENCE PAGE
Brake drag 1 P.36-3
Insufficient parking brake function 2 P.36-3
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PARKING BRAKES
PARKING BRAKE DIAGNOSIS
36-3
SYMPTOM PROCEDURES
INSPECTION PROCEDURE 1: Brake Drag
DIAGNOSIS STEP 3. Check the parking break cable routing
condition.
STEP 1. Check the incomplete release of parking Q: Is there a fault?
brake. YES : Correct it. Then go to Step 5.
Q: Is there a fault? NO : Go to Step 4.
YES : Correct it. Then go to Step 5.
NO : Go to step 2.
STEP 4. Check the rear brake's shoe and lining.
(Refer to P.36-12.)
STEP 2. Check the incorrect parking break Q: Is there a fault?
adjustment. (Refer to P.36-4.) YES : Correct it. Then go to Step 5.
Q: Is there a fault? NO : Go to Step 5.
YES : Adjust it. Then go to Step 5.
NO : Go to Step 3.
STEP 5. Check symptom.
Q: Is the malfunction eliminated?
YES : Diagnosis is complete.
NO : Recheck from Step 1.
INSPECTION PROCEDURE 2: Insufficient Parking Brake Function
DIAGNOSIS STEP 4. Check the grease or oil on lining surface.
Q: Is there a fault?
STEP 1. Check the excessive parking brake lever YES : Replace it. Then go to Step 7.
stroke. NO : Go to Step 5 (Vehicles with drum brake). Go
Q: Is there a fault? to Step 7 (Vehicles with drum-in-disc brake).
YES : Adjust the parking brake lever stroke or
check the parking brake cable routing. Then STEP 5. Check the stuck wheel cylinder.
go to Step 7.
NO : Go to Step 2. Q: Is there a fault?
YES : Replace it. Then go to Step 7.
NO : Go to Step 6.
STEP 2. Check the parking brake cable sticking.
Q: Is there a fault? STEP 6. Check the auto adjuster malfunction.
YES : Replace it. Then go to Step 7.
NO : Go to Step 3. Q: Is there a fault?
YES : Replace it. Then go to Step 7.
NO : Go to Step 7.
STEP 3. Check the worn brake lining.
Q: Is there a fault? STEP 7. Check symptom.
YES : Replace it. Then go to Step 7.
NO : Go to Step 4. Q: Is the malfunction eliminated?
YES : Diagnosis is complete.
NO : Recheck from Step 1.
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36-4 PARKING BRAKES
ON-VEHICLE SERVICE
ON-VEHICLE SERVICE
PARKING BRAKE LEVER STROKE CHECK AND
ADJUSTMENT
M1361000900168
1. Pull the parking brake lever with a force of approximately
196 N (44 pounds) and count the number of notches.
Standard value:
5 - 7 notches
3 - 5 notches
2. If the parking brake lever stroke is not the standard value,
adjust as described below.
3. Remove the floor console cup tray or arm rest assembly,
ADJUSTING NUT
loosen the adjusting nut as far as the end of the cable rod to
release the cable, and then adjust by the following
procedure:
(1)
Depress the brake pedal repeatedly until the stroke no
longer changes.
NOTE: Depressing the brake pedal repeatedly will
CABLE ROD automatically adjust the shoe clearance to the normal
AC000974AB setting.
(2)
ADJUSTER Remove the adjustment hole plug, and then use a flat-tip
screwdriver to turn the adjuster in the direction of the
arrow (the direction which expands the shoe) so that the
disc will not rotate. Return the adjuster five notches in the
direction opposite to the direction of the arrow.
AC000975AB
CAUTION
If the parking brake lever stroke is below the standard
value and the braking is too firm, the rear brakes may drag.
ADJUSTING NUT
4. Turn the adjusting nut to adjust the parking brake lever
stroke to the standard value. After adjusting, check that
there is no space between the adjusting nut and the parking
PIN brake lever.
NUT HOLDER After adjusting the parking brake lever stroke, jack up the
rear of the vehicle. Release the parking brake and turn the
rear wheels to check that the rear brakes are not dragging.
AC001036 AB
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PARKING BRAKES
ON-VEHICLE SERVICE
36-5
PARKING BRAKE SWITCH CHECK
M1361003300187
1. Remove the floor console. (Refer to GROUP 52A, Floor
Console P.52A-8.)
2. Check for continuity between the parking brake switch
terminal and the switch mounting bolt according to the table
below.
When parking brake lever is pulled Less than 2 ohms
When parking brake lever is released Open circuit
AC001037
LINING RUNNING-IN
M1361001100154
CAUTION
Carry out running-in a place with good visibility, and pay
careful attention to safety because the road test carry out
with the parking brake lever pulled.
Carry out running-in by the following procedure when replacing
the parking brake linings or the rear brake disc rotors.
1. Adjust the parking brake stroke to the specified value. (Refer
to P.36-4.)
PULL
2. Hook a spring scale onto the center of the parking brake
lever grip and pull it with a force of 98 - 147 N (22 - 33
pounds) in a direction perpendicular to the handle.
3. Drive the vehicle at a constant speed of 35 - 50 km/h (22 -
SPRING SCALE
31 mph) for 100 meters (328 feet).
4. Release the parking brake and let the brakes cool for five to
ten minutes.
5. Repeat the procedure in steps 2. to 4. four to five times.
APPROXIMATELY
40 mm (1.6 in) ACX00701AC
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36-6 PARKING BRAKES
PARKING BRAKE LEVER
PARKING BRAKE LEVER
REMOVAL AND INSTALLATION
M1361001300169
Pre-removal Operation Post-installation Operation
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