Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Mitsubishi Eclipse & Spyder 2000-2006 Approved Mitsubishi Eclipse 2006 GR00004900-11D
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11D-1
GROUP 11D
ENGINE OVERHAUL
<3.8L ENGINE>
CONTENTS
SPECIAL TOOLS. . . . . . . . . . . . . . . . 11D-2 ROCKER ARMS AND CAMSHAFT . . 11D-27
REMOVAL AND INSTALLATION . . . . . . . . 11D-27
GENERATOR AND DRIVE BELT . . . 11D-4 INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . 11D-31
REMOVAL AND INSTALLATION . . . . . . . . 11D-4
CYLINDER HEAD AND VALVES. . . . 11D-34
INTAKE MANIFOLD PLENUM AND REMOVAL AND INSTALLATION . . . . . . . . 11D-34
THROTTLE BODY ASSEMBLY . . . . 11D-6 INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . 11D-38
REMOVAL AND INSTALLATION . . . . . . . . 11D-6
OIL PAN AND OIL PUMP. . . . . . . . . . 11D-42
IGNITION SYSTEM . . . . . . . . . . . . . . 11D-9 REMOVAL AND INSTALLATION . . . . . . . . 11D-42
REMOVAL AND INSTALLATION . . . . . . . . 11D-9 INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . 11D-48
TIMING BELT. . . . . . . . . . . . . . . . . . . 11D-11 PISTON AND CONNECTING ROD . . 11D-49
REMOVAL AND INSTALLATION . . . . . . . . 11D-11 REMOVAL AND INSTALLATION . . . . . . . . 11D-49
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . 11D-16 INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . 11D-56
INTAKE MANIFOLD AND FUEL CRANKSHAFT AND CYLINDER
PARTS . . . . . . . . . . . . . . . . . . . . . . . . 11D-19 BLOCK . . . . . . . . . . . . . . . . . . . . . . . . 11D-58
REMOVAL AND INSTALLATION . . . . . . . . 11D-19 REMOVAL AND INSTALLATION . . . . . . . . 11D-58
INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . 11D-63
WATER PUMP & WATER HOSE . . . 11D-21
REMOVAL AND INSTALLATION . . . . . . . . 11D-21 SPECIFICATIONS . . . . . . . . . . . . . . . 11D-65
FASTENER TIGHTENING
EXHAUST MANIFOLD. . . . . . . . . . . . 11D-23 SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . 11D-65
REMOVAL AND INSTALLATION . . . . . . . . 11D-23 GENERAL SPECIFICATIONS . . . . . . . . . . 11D-68
SERVICE SPECIFICATIONS . . . . . . . . . . . 11D-68
OIL FEEDER CONTROL VALVE . . . 11D-25 SEALANTS . . . . . . . . . . . . . . . . . . . . . . . . . 11D-71
OIL FEEDER CONTROL VALVE
REMOVAL AND INSTALLATION . . . . . . . . 11D-25
11D-2 ENGINE OVERHAUL <3.8L ENGINE>
SPECIAL TOOLS
SPECIAL TOOLS
M1113000601004
TOOL TOOL NUMBER AND SUPERSESSION APPLICATION
NAME
MD998781 General service tool Loosening and tightening
Flywheel stopper crankshaft bolts
D998781
MB990767 MB990767-01 Holding camshaft sprocket when
End yoke holder loosening or torquing bolt.
B990767
MD998715 MIT308239
Pin
MD998769 General service tool Rotation of crankshaft when
Crankshaft spacer installing piston and timing belt
MD998767 MD998752-01 Adjustment of timing belt tension
Tensioner wrench
D998767
MD998443 MD998443-01 Supporting of the lash adjuster to
Lash adjuster holder prevent it from falling when rocker
(8) shaft assembly is removed or
installed
D998443
MD998713 MD998713-01 Installation of camshaft oil seal
Camshaft oil seal
installer
D998713
MD998442 General service tool Air bleeding of auto lash adjuster
Air bleed wire
TSB Revision
ENGINE OVERHAUL <3.8L ENGINE>
SPECIAL TOOLS
11D-3
TOOL TOOL NUMBER AND SUPERSESSION APPLICATION
NAME
MD998051 General service tool Loosening and tightening cylinder
Cylinder head bolt head bolts
wrench
MD998735 MD998735-01 Compression of valve spring
Valve spring
compressor
MD998772 MLR-MD998772 or Compression of valve spring
Valve spring General service tool
compressor
MB991999 General service tool Installation of valve stem seal
Valve stem seal
installer
MD998717 MD998717-01 Installation of crankshaft front oil
Crankshaft front oil seal
seal installer
MD998012 - Removal and installation of engine
Oil pressure switch oil pressure switch
wrench
MD998718 MD998718-01 Installation of crankshaft rear oil
Crankshaft rear oil seal seal
installer
TSB Revision
11D-4 ENGINE OVERHAUL <3.8L ENGINE>
GENERATOR AND DRIVE BELT
GENERATOR AND DRIVE BELT
REMOVAL AND INSTALLATION
M1113001300382
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