Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Mitsubishi Lancer Evolution 2003-2005 Approved Mitsubishi Lancer Evolution 2003 GR00000200-22A

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GR00000200-22A


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                                                                                               22A-1


                                                 GROUP 22A


                               MANUAL
                              TRANSAXLE
                                                  CONTENTS

GENERAL DESCRIPTION. . . . . . . . .              22A-2   TRANSMISSION CONTROL . . . . . . .    22A-5

AWD SYSTEM . . . . . . . . . . . . . . . . . .    22A-4
22A-2                                             MANUAL TRANSAXLE
                                                  GENERAL DESCRIPTION

                                 GENERAL DESCRIPTION
                                                                                                  M2220000100086
The W5M5 manual transaxle has been adopted. This
W5M5 transaxle is an AWD unit. In structure and
operation, the transaxle is very similar to FWD
model, however the gear ratio is appropriate for high
torque engine with turbocharger and AWD.

SPECIFICATIONS
ITEM                                                     SPECIFICATION
Transaxle model                                          W5M51
Engine model                                             4G63-DOHC-Intercooler Turbo
Transaxle type                                           5-speed forward, 1-speed reverse constant mesh
Transaxle gear ratio          1st                        2.928
                              2nd                        1.950
                              3rd                        1.407
                              4th                        1.031
                              5th                        0.720
                              Reverse                    3.416
Final reduction ratio (Differential gear ratio)          4.529
Speedometer gear ratio                                   31/36
Transaxle oil                 Specified lubricants       Gear oil API classification GL-4 SAE 75W-85W or
                                                         75W-90
                              Quantity dm3 (qt)          2.8 (2.9)
Transfer oil                  Specified lubricants       Hypoid gear oil API classification GL-5 SAE90
                                           3
                              Quantity dm (qt)           0.55 (0.58)
                               MANUAL TRANSAXLE
                               GENERAL DESCRIPTION
                                                                             22A-3

                                            5
                           4
          1    2    3
                                                         6


                                                         7


                                                         8



                                                                     9




      19 18 17 16 15 14


        20
                                                                     10
                                       13                       11



                                                               12




                                                                          AC207467AB

1.      4TH SPEED GEAR                          12.   HYPOID PINION
2.      3RD - 4TH SPEED                         13.   CENTER DIFFERENTIAL
        SYNCHRONIZER HUB                        14.   1ST SPEED GEAR
3.      3RD SPEED GEAR                          15.   1ST - 2ND SPEED
4.      TRANSAXLE CASE                                SYNCHRONIZER HUB
5.      CLUTCH HOUSING                          16.   2ND SPEED GEAR
6.      REVERSE BEARING RETAINER                17.   5TH SPEED GEAR
7.      INPUT SHAFT                             18.   5TH - REVERSE SPEED
8.      OUTPUT SHAFT                                  SYNCHRONIZER HUB
9.      FRONT DIFFERENTIAL                      19.   REVERSE SPEED GEAR
10.     VISCOUS COUPLING UNIT (VCU)             20.   REVERSE IDLER GEAR
11.     TRANSFER CASE
22A-4                                         MANUAL TRANSAXLE
                                                   AWD SYSTEM

                                         AWD SYSTEM
                                                                                                    M2220000300013




                                  TRANSAXLE


                                                         ENGINE



                                                                   TARNSFER




                                                                  VISCOUS
                              CENTER DIFFERENTIAL                 COUPLING UNIT (VCU)

                                                             FRONT DIFFERENTIAL




                                  REAR DIFFERENTIAL




                                                                                                     AC207584 AB




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