Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Mitsubishi Lancer Evolution 2003-2005 Approved Mitsubishi Lancer Evolution 2003 GR00002900-00

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GR00002900-00


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                                                                                                                                       00-1


                                                                 GROUP 00


                                                GENERAL
                                                                 CONTENTS

HOW TO USE THIS MANUAL. . . . . .                                 00-2      SUSPENSION . . . . . . . . . . . . . . . . . . . . . . .    00-7
                                                                            ACTIVE SAFETY. . . . . . . . . . . . . . . . . . . . .      00-8
TARGETS OF DEVELOPMENT . . . .                                    00-2      PASSIVE SAFETY . . . . . . . . . . . . . . . . . . .        00-9
                                                                            ENVIRONMENTAL PROTECTION . . . . . . .                     00-10
TECHNICAL FEATURES. . . . . . . . . .                             00-3      SERVICEABILITY AND RELIABILITY . . . .                     00-11
  EXTERIOR . . . . . . . . . . . . . . . . . . . . . . . . .      00-3
  INTERIOR . . . . . . . . . . . . . . . . . . . . . . . . . .    00-4   VEHICLE IDENTIFICATION . . . . . . . .                        00-12
  BODY DIMENSIONS . . . . . . . . . . . . . . . . .               00-5
  ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . .    00-6   GENERAL DATA AND
  TRANSAXLE. . . . . . . . . . . . . . . . . . . . . . . .        00-6   SPECIFICATIONS . . . . . . . . . . . . . . .                  00-13
00-2                                                    GENERAL
                                            HOW TO USE THIS MANUAL

                            HOW TO USE THIS MANUAL
                                                                                                   M2000029000093

ABBREVIATIONS                                             M/T: Indicates manual transaxle, or models equipped
The following abbreviations are used in this manual          with the manual transaxle.
for classification of model types:                        AWD: Indicates 4-wheel-drive vehicles.
MFI: Indicates multiport fuel injection, or engines       A/C: Indicates air conditioning.
    equipped with the multiport injection.



                           TARGETS OF DEVELOPMENT
                                                                                                   M2000004000182
Since the model's introduction in 1992, Mitsubishi        premier event, the WRC (World Rally Champion-
Motors has continually evolved the Lancer Evolution       ship). The Lancer Evolution series continues to
series through developments that reflect direct feed-     prove its trademark speed and high performance by
back from actual competition in motor sports events       taking the winner's trophy time and again, including
around the world. This is highlighted by entry in the     four WRC titles.
                                                   GENERAL
                                            TECHNICAL FEATURES
                                                                                                         00-3
                                 TECHNICAL FEATURES
EXTERIOR
                                                                                                    M2000017000160

DESIGN FEATURES



        4


                                                              AC205386

    1
                                                                6




            3
                     2          5                                                                      AC205387

                                                 8


                                                          7
                                                                         9                           AC210723 AC

                                                          6. Rear Spoiler
.




1. Large Three Diamond Mark
                                                          Placing top priority on weight reduction, the rear
                                                          spoiler made of carbon fiber is used as a standard.
.
                                                          The vertical struts give the impression of speedy per-
2. Front Bumper with Integrated Grille
                                                          formance and the outer surfaces alone are painted to
                                                          the color key.
.




3. Front Air Dam
                                                          .




                                                          7. Rear Bumper
The design strikes a continuous line with the bumper
                                                          The design achieves a balance with that of the front
for an integrated look.                                   bumper while it remains simple and does not appear
.
                                                          to protrude or stand out.
4. Aluminum Hood
To clearly express the Mitsubishi design identity
                                                          .




                                                          8. Lancer and Evolution Mark
while also improving cooling performance, a kick-up
was added to the hood and the outlet was made
larger.                                                   .




                                                          9. Rear Combination Light
.
                                                          The expression is designed to match that of the
5. Smoked Headlight Exterior
                                                          headlights. The outer lens is clear, the turn signal
The turn signal lights are amber, but the exterior lens   lights are amber, and the exterior section is smoked.
has a smoked finish.
                                                          (Note that regulations in North America require the
.
                                                          front and rear turn signals to be clear.)
00-4                                          GENERAL
                                          TECHNICAL FEATURES

INTERIOR
                                                                                         M2000018000152

DESIGN FEATURES
                                                  1        2
                                                                    3


                                                                           4




                                                                5

                                                                                           AC211416 AB

1. Steering wheel                                   It is vertically angled toward the front.
   A MOMO leather-wrapped 3-spoke steering       4. Separated center panel and floor console
   wheel is used.                                5. Seats
2. Meter panel                                      High-back sport type RECARO seats are used in
   The driver-oriented meter panel has been         the front, and a high-back bench seat is used for
   designed for easy visibility.                    the rear.
3. Center/instrument panel
                                                    GENERAL
                                             TECHNICAL FEATURES
                                                                                                                   00-5
BODY DIMENSIONS
                                                                                                              M2000019000133




                                                                            3

                                   11        12


                               8                9                                                  7
                                        10                                                         2
          5                              4                          6

                                        1

                                                                                                            AC102003AB


NO. ITEM                           DIMENSION             NO.     ITEM                            DIMENSION
1     Overall length mm (in)       4,535 (178.5)         7       Tread mm (in)       Front 1,515 (59.6)
2     Overall width mm (in)        1,770 (69.7)                                      Rear        1,515 (59.6)
3     Overall height mm (in)       1,450 (57.1)          8       Front leg space mm (in)         930 (36.6)
                                                         9       Rear leg space mm (in)          785 (30.9)
4     Wheel base mm (in)           2,625 (103.3)         10      Total leg space mm (in)         1,715 (67.5)
5     Front overhang mm (in)       930 (36.6)            11      Hip point height    Front 245 (9.6)
6     Rear overhang mm (in)        980 (38.6)            12      mm (in)             Rear        335 (13.2)
STORAGE SPACE



                                                                                                       4


                           1                                                                 2
                                                                                         3
                                                                                                               5



                                                                                                           AC101532AB


NO. ITEM                           DIMENSION             NO.     ITEM                              DIMENSION
1     Trunk width mm (in)          980 (38.6)            4       Trunk opening mm (in)             430 (16.9)
      (Distance between rear
      wheelhouses)
2     Trunk length mm (in)         840 (33.1)            5       Ground-to-trunk opening           725 (28.6)
3     Trunk height mm (in)         470 (18.5)                    distance mm (in)

The trunk is at 430 liters (454.4 quart) (VDA), thanks        through feature enables stowage of longer items.
to the smaller rear wheel housings, specially                 Numerous storage spaces are conveniently located
designed trunk lid hinges that are less intrusive, and        throughout the vehicle.
a redesigned rear suspension layout. A trunk-
00-6                                               GENERAL
                                               TECHNICAL FEATURES

                                              MINIMUM TURNING RADIUS

                                               NO. ITEM                               DIMENSION
                                               1   Effective turning radius mm (in)   5,900 (232.3)
                         1
                                               2   Minimum turning radius mm (in)     5,600 (220.5)
                     2
                                               3   Front overhang mm (in)             930 (36.6)

   3                                           4   Wheelbase mm (in)                  2,625 (103.3)




   4




                              AC005234AB




ENGINE
                                                                                              M2000020000104

2.0-litre 16-valve DOHC engine
The 4G63 2.0-liter engine is available with MFI.
TRANSAXLE
                                                                                              M2000021000107

MANUAL TRANSAXLE
5-speed manual transaxle is provided.
                                                   GENERAL
                                              TECHNICAL FEATURES
                                                                                                              00-7
SUSPENSION
                                                                                                         M2000023000095




                                                            LOWER ARM BUSHING
           STABILIZER LINK
                                                            (PILLOW BALL BUSHING)
           (PILLOW BALL JOINT)
                                                                           STRUT INSULATOR


                                                                                   COIL SPRING
                                           STABILIZER BAR




                                                                                      STRUT
                                                                                      (INVERTED STRUT)
                     LOWER ARM ASSEMBLY
                     (FORGED ALUMINUM)

                                          FRONT AXLE No.1
                                          CROSSMEMBER
                      UPPER ARM ASSEMBLY
                      (FORGED ALUMINUM)               FRONT AXLE
                                                      CROSSMEMBER BAR
                   STABILIZER                      CROSSMEMBER
                   BAR LINK                        (FORGED ALUMINUM)
      ASSIST LINK                                             DIFFERENTIAL SUPPORT
      (FORGED ALUMINUM)                                       MEMBER
                                                                                             COIL SPRING
                                                                   DIFFERENTIAL
                                                                   SUPPORT ARM
                                                                                               SHOCK
                                                                                               ABSORBER




                                ASSIST LINK
                                CONTROL BAR

                                          LOWER ARM ASSEMBLY
                                          (FORGED ALUMINUM) TRAILING ARM ASSEMBLY
                                                             (FORGED ALUMINUM)                            AC211449 AB

A MacPherson strut independent suspension is used           oped multi-link system built on a double wishbone
in front. Aggressive use of special components that         base for superior handling stability. Optimum design
include Mitsubishi Motor's own inverted struts and          of the suspension points and use of aluminum parts
forged aluminum parts reduces weight. A trailing arm        for the suspension arms and crossmember reduces
type multi-link suspension is used in rear. In contrast     weight to the limit. In addition, ball joints on the sus-
to the trailing arm multi-link system used on the           pension arms reduce friction for superior perfor-
Lancer, the Lancer Evolution uses a newly devel-            mance under all driving conditions.
00-8                                                GENERAL
                                              TECHNICAL FEATURES

ACTIVE SAFETY
                                                                                                   M2000031000090

BRAKING SYSTEM



                            PARKING BRAKE SWITCH

                   STEERING ANGULAR
                   VELOCITY SENSOR

  HYDRAULIC UNIT
  {INTEGRATED IN BRAKE
  MODULATOR (ABS-ECU)}




                                                                                               10067AU




                                                                                        ABS SENSOR
                                                               LATERAL G-SENSOR
      DATA LINK
      CONNECTOR                                         LONGITUDINAL G-SENSOR

            STOPLIGHT SWITCH              ABS SENSOR                                                AC211719 AB



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