Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan 200SX 1996-1998.2000 Approved Nissan 200SX 2000 br
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BRAKE SYSTEM GI
SECTION BR MA
EM
LC
EC
CONTENTS FE
PRECAUTIONS ...............................................................3 BRAKE BOOSTER........................................................17
CL
Supplemental Restraint System (SRS) AIR On-vehicle Service.....................................................17
BAG ............................................................................3 OPERATING CHECK ...............................................17 MT
Precautions for Brake System.....................................3 AIRTIGHT CHECK ...................................................17
Wiring Diagrams and Trouble Diagnoses....................3 Removal.....................................................................17
PREPARATION ...............................................................4 Inspection...................................................................17 AT
Commercial Service Tools ...........................................4 OUTPUT ROD LENGTH CHECK ..............................17
NOISE, VIBRATION AND HARSHNESS (NVH) Installation..................................................................18
TROUBLESHOOTING .....................................................5 VACUUM PIPING...........................................................19 PD
NVH Troubleshooting Chart.........................................5 Vacuum Hose ............................................................19
ON-VEHICLE SERVICE ..................................................6 Removal and Installation ...........................................19
Inspection...................................................................19
AX
Checking Brake Fluid Level.........................................6
Checking Brake Line ...................................................6 HOSES AND CONNECTORS ...................................19
CHECK VALVE ........................................................19
Changing Brake Fluid ..................................................6 SU
FRONT DISC BRAKE ...................................................20
Checking Brake Booster, Vacuum Hoses,
Components...............................................................20
Connections and Check Valve ....................................6
Pad Replacement ......................................................21
Checking Disc Brake ...................................................7
REMOVAL ...............................................................21
ROTOR .....................................................................7
INSTALLATION........................................................22
CALIPER ...................................................................7
PAD ..........................................................................7
Removal.....................................................................23 ST
Bleeding Brake System ...............................................8 Disassembly...............................................................23
BRAKE HYDRAULIC LINE .............................................9 Inspection...................................................................24
CALIPER .................................................................24 RS
Hydraulic Circuit...........................................................9
PISTON ..................................................................24
Removal.......................................................................9
PAD PIN AND CLIPS ...............................................24
Inspection...................................................................10
ROTOR ...................................................................24 BT
Installation..................................................................10 Assembly ...................................................................25
PROPORTIONING VALVE ............................................11 Installation..................................................................26
Inspection...................................................................11 HA
Brake Burnishing Procedure......................................26
Removal and Installation (Built-in type).....................11 REAR DISC BRAKE......................................................27
BRAKE PEDAL AND BRACKET..................................12
Removal and Installation ...........................................12
Components...............................................................27 SC
Removal.....................................................................28
Inspection...................................................................12 Disassembly...............................................................28
Adjustment .................................................................12 Inspection - Caliper....................................................29 EL
MASTER CYLINDER.....................................................14 CYLINDER BODY ....................................................29
Removal.....................................................................14 TORQUE MEMBER ..................................................29
Disassembly...............................................................15 PISTON ..................................................................29 IDX
Inspection...................................................................15 PIN AND PIN BOOT.................................................30
Assembly ...................................................................15 Inspection - Rotor ......................................................30
Installation..................................................................16 RUBBING SURFACE ...............................................30
CONTENTS (Cont'd)
RUNOUT .................................................................30 Ground Circuit Check ................................................53
THICKNESS ............................................................30 ABS CONTROL UNIT GROUND ...............................53
Assembly ...................................................................30 ABS ACTUATOR GROUND ......................................53
Installation..................................................................32 TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC
PARKING BRAKE CONTROL ......................................33 ITEMS.............................................................................54
Components...............................................................33 Wheel Sensor or Rotor..............................................54
Removal and Installation ...........................................33 DIAGNOSTIC PROCEDURE 1 ..................................54
Inspection...................................................................34 ABS Actuator Solenoid Valve ....................................56
Adjustment .................................................................34 DIAGNOSTIC PROCEDURE 2 ..................................56
Solenoid Valve Relay.................................................59
ABS DIAGNOSTIC PROCEDURE 3 ..................................59
Motor Relay or Motor.................................................64
DESCRIPTION ...............................................................35 DIAGNOSTIC PROCEDURE 4 ..................................64
Purpose......................................................................35 Low Voltage ...............................................................70
Operation ...................................................................35 DIAGNOSTIC PROCEDURE 5 ..................................70
ABS Hydraulic Circuit ................................................35 Control Unit................................................................72
System Components .................................................36 DIAGNOSTIC PROCEDURE 6 ..................................72
System Description....................................................36 TROUBLE DIAGNOSES FOR SYMPTOMS .................73
SENSOR .................................................................36 1. ABS Works Frequently ..........................................73
CONTROL UNIT ......................................................36 2. Unexpected Pedal Action ......................................73
ABS ACTUATOR .....................................................37 3. Long Stopping Distance ........................................75
Component Parts and Harness Connector 4. ABS Does Not Work..............................................75
Location .....................................................................38 5. Pedal Vibration and Noise.....................................76
Schematic ..................................................................39 6. Warning Lamp Does Not Come On When
Wiring Diagram - ABS - .............................................40 Ignition Switch Is Turned On .....................................77
ON BOARD DIAGNOSTIC SYSTEM 7. Warning Lamp Stays On When Ignition Switch
DESCRIPTION ...............................................................43 Is Turned On..............................................................81
CONSULT-II ...............................................................43 REMOVAL AND INSTALLATION .................................87
CONSULT-II APPLICATION TO ABS..........................43 Wheel Sensors ..........................................................87
ECU (ABS CONTROL UNIT) PART NUMBER Sensor Rotor..............................................................87
MODE .....................................................................43 REMOVAL ...............................................................87
CONSULT-II Inspection Procedure............................44 INSTALLATION........................................................88
SELF-DIAGNOSIS PROCEDURE ..............................44 Control Unit................................................................88
SELF-DIAGNOSTIC RESULTS MODE.......................45 ABS Actuator .............................................................89
DATA MONITOR PROCEDURE ................................46
REMOVAL ...............................................................89
ACTIVE TEST PROCEDURE ....................................47
INSTALLATION........................................................89
DATA MONITOR MODE ...........................................48
ACTIVE TEST MODE ...............................................48
SERVICE DATA AND SPECIFICATIONS (SDS) .........90
TROUBLE DIAGNOSIS - INTRODUCTION..................49
General Specifications...............................................90
How to Perform Trouble Diagnoses for Quick
Front Disc Brake........................................................90
and Accurate Repair ..................................................49
Rear Disc Brake ........................................................90
INTRODUCTION ......................................................49
Brake Pedal ...............................................................90
TROUBLE DIAGNOSIS - BASIC INSPECTION ...........50
Parking Brake Control ...............................................91
Preliminary Check......................................................50
BR-2
PRECAUTIONS
Supplemental Restraint System (SRS) "AIR BAG"
Supplemental Restraint System (SRS) "AIR
BAG"
The Supplemental Restraint System such as "AIR BAG" used along with a seat belt, helps to reduce the risk
NMBR0122
GI
or severity of injury to the driver and front passenger for certain types of collision. The SRS system composi-
tion which is available to NISSAN MODEL S15 is as follows: MA
The Supplemental Restraint System consists of driver air bag module (located in the center of the steering
wheel), front passenger air bag module (located on the instrument panel on passenger side), a diagnosis
sensor unit, warning lamp, wiring harness and spiral cable. EM
Information necessary to service the system safely is included in the RS section of this Service Manual.
WARNING:
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