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>> Download Ex documenatation <<Text preview - extract from the documentEXHAUST SYSTEM
B ENGINE
A
EX
SECTION
EXHAUST SYSTEM C
D
E
CONTENTS
PREPARATION .......................................................... 2
. REMOVAL ............................................................ 4
. F
Commercial Service Tools ....................................... 2
. INSTALLATION .................................................... 4
.
EXHAUST SYSTEM .................................................. 3
. Inspection After Installation ..................................... 4
.
Checking Exhaust System ...................................... 3. SERVICE DATA AND SPECIFICATIONS (SDS) ....... 5 . G
Removal and Installation ......................................... 3
. Tightening torque ..................................................... 5
.
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EX-1
PREPARATION
PREPARATION PFP:00002
Commercial Service Tools ABS002B8
(Kent-Moore No.)
Description
Tool name
Power tool Loosening nuts and bolts
PBIC0190E
EX-2
EXHAUST SYSTEM
EXHAUST SYSTEM PFP:20100
A
Checking Exhaust System ABS002B9
Check exhaust pipes, muffler and mounting for improper attachment,
leaks, cracks, damage or deterioration. EX
C
D
SMA211A
E
Removal and Installation ABS002BA
CAUTION:
q Be sure to use genuine exhaust system parts or equivalents which are specially designed for heat F
resistance, corrosion resistance, and shape.
q Perform the operation with the exhaust system fully cooled down because the system will be hot
just after the engine stops.
G
q Be careful not to cut your hand on the insulator edge.
H
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K
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PBIC1048E
1. Bracket 2. Mounting rubber 3. Main muffler
4. Ring gasket 5. Center muffler 6. Gasket
EX-3
EXHAUST SYSTEM
7. Collar 8. Grommet 9. Exhaust front tube
10. Insulator 11. Main muffler mounting bracket
REMOVAL
q Disconnect each joint and mounting using power tool.
q When removing main muffler, remove main muffler mounting bracket bolts.
q For removing and installing parts around propeller shaft, be careful of the following.
CAUTION:
Be sure to prevent propeller shaft from interfering parts and tools. If necessary, install protector to
propeller shaft to prevent damage.
For propeller shaft protector, refer to PR-7, "Removal and Installation" .
INSTALLATION
Install in the reverse order of removal paying attention to the followings.
q Tighten main muffler mounting bracket bolts in order shown in
the figure.
PBIC1049E
CAUTION:
q Always replace exhaust tube gaskets with new ones when reassembling.
q If the insulator is badly deformed, repair or replace it. If deposits such as mud pile up on the insu-
lator, remove them.
q When installing the insulator avoid large gaps or interference between the insulator and each
exhaust pipe.
q Remove deposits from the sealing surface of each connection. Connect them securely to avoid
gas leakage.
q Temporarily tighten mounting nuts on the exhaust manifold side and mounting bolts on the vehi-
cle side. Check each part for unusual interference, and then tighten them to the specified torque.
q When installing each mounting rubber, avoid twisting or unusual extension in up/down and right/
left directions.
Inspection After Installation ABS002BB
q With the engine running, check exhaust tube joints for gas leakage and unusual noises.
q Check to ensure that mounting brackets and mounting insulators are installed properly and free from
undue stress. Improper installation could result in excessive noise and vibration.
EX-4
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS) PFP:00030
A
Tightening torque ABS002BC
Unit: N
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