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Fsu


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FRONT SUSPENSION


E SUSPENSION

                                                                                                                                                                    A


                                                                                                                                                                    B
                                                                                     SECTION
                                                                                           FRONT SUSPENSION                                                         C


                                                                                                                                                                    D


                                                                                                                                                                    FSU
                                                                  CONTENTS
PRECAUTIONS ......................................................... 2 .         TRANSVERSE LINK ................................................ 13      .        F
 Caution .................................................................... 2
                                                                        .          Removal and Installation ....................................... 13     .
PREPARATION .......................................................... 3.            REMOVAL .......................................................... 13 .
 Special Service Tools .............................................. 3 .            INSPECTION AFTER REMOVAL ...................... 13                    .        G
 Commercial Service Tools ....................................... 3     .            INSTALLATION .................................................. 13    .
NOISE, VIBRATION, AND HARSHNESS (NVH)                                             UPPER LINK ............................................................ 14
                                                                                                                                                           .
TROUBLESHOOTING ............................................... 4       .          Removal and Installation ....................................... 14     .
                                                                                                                                                                    H
 NVH Troubleshooting Chart .................................... 4       .            REMOVAL .......................................................... 14 .
FRONT SUSPENSION ASSEMBLY .......................... 5                  .            INSPECTION AFTER REMOVAL ...................... 14                    .
 On-Vehicle Inspection and Service ......................... 5          .            INSTALLATION .................................................. 15    .
   INSPECTION OF BALL JOINT END PLAY OF                                           COMPRESSION ROD .............................................. 16        .         I
   EACH LINK .......................................................... 5
                                                                        .          Removal and Installation ....................................... 16     .
   SHOCK ABSORBER INSPECTION .................... 5                     .            REMOVAL .......................................................... 16 .
 Wheel Alignment Inspection .................................... 5      .            INSPECTION AFTER REMOVAL ...................... 16                    .         J
   DESCRIPTION ..................................................... 5  .            AXIAL END PLAY INSPECTION ....................... 17                  .
   PRELIMINARY INSPECTION .............................. 6              .            INSTALLATION .................................................. 17    .
   INSPECTION OF CAMBER, CASTER AND                                               STABILIZER BAR .................................................... 18   .
                                                                                                                                                                    K
   KINGPIN INCLINATION ANGLES. ...................... 6                 .          Removal and Installation ....................................... 18     .
 Components ............................................................ 8
                                                                        .            REMOVAL .......................................................... 18 .
 Removal and Installation ......................................... 9   .            INSPECTION AFTER REMOVAL ...................... 18                    .
   REMOVAL ............................................................ 9
                                                                        .            INSTALLATION .................................................. 18    .        L
   INSTALLATION .................................................... 9  .         FRONT SUSPENSION MEMBER ............................ 19                  .
COIL SPRING AND SHOCK ABSORBER .............. 10                        .          Removal and Installation ....................................... 19     .
 Removal and Installation ....................................... 10    .            REMOVAL .......................................................... 19 .        M
   REMOVAL .......................................................... 10.            INSPECTION AFTER REMOVAL ...................... 19                    .
   INSTALLATION .................................................. 10   .            INSTALLATION .................................................. 19    .
 Disassembly and Assembly .................................. 10         .         TOWER BAR ........................................................... 20 .
   DISASSEMBLY .................................................. 10    .          Removal and Installation ....................................... 20     .
   INSPECTION AFTER DISASSEMBLY ...............11                       .            REMOVAL .......................................................... 20 .
   ASSEMBLY .........................................................11 .            INSTALLATION .................................................. 20    .
                                                                                  SERVICE DATA ....................................................... 21  .
                                                                                   Wheel Alignment (Unladen) ................................... 21        .
                                                                                   Ball Joint ................................................................ 21
                                                                                                                                                           .
                                                                                   Wheelarch Height (Unladen*) ................................ 21         .




                                                                           FSU-1
                                            PRECAUTIONS

PRECAUTIONS                                                                                           PFP:00001

Caution                                                                                                  AES0002P


q   When installing rubber bushings, final tightening must be carried out under unladen condition with tires on
    level ground. Oil will shorten the life of rubber bushings. Be sure to wipe off any spilled oil.
q   Unladen condition means that fuel, coolant and lubricant are full. Spare tire, jack, hand tools and mats in
    designated positions.
q   After servicing suspension parts, be sure to check wheel alignment.
q   Caulking nuts are not reusable. Always use new ones when installing. Since new caulking nuts are pre-
    oiled, tighten as they are.
q   Avoid burden to front cross bar.




                                                   FSU-2
                                            PREPARATION

PREPARATION                                                                                                  PFP:00002
                                                                                                                             A
Special Service Tools                                                                                             AES0002Q


The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
  Tool number
                                                                                                                             B
   (Kent-Moore No.)                                                          Description
  Tool name

  KV991040S0                                                                                                                 C
  (      --    )
  CCK gauge attachment
  1. Plate
                                                                                                                             D
  2. Guide bolts
  3. Nuts
  4. Springs
  5. Center plate                                                                                                            FSU
                                                                             Measuring wheel alignment
  6. KV9910 4020 Adapter A
    a: 72 mm (2.83 in) dia.
  7. KV9910 4030 Adapter B
    b: 65 mm (2.56 in) dia.                                     S-NT498                                                      F
  8. KV9910 4040 Adapter C
    c: 57 mm (2.24 in) dia.
  9. KV9910 4050 Adapter D
    d: 53.4 mm (2.102 in) dia.                                                                                               G



  ST3565 2000                                                                                                                H
                                                                             Disassembling and assembling shock
  (     --     )
                                                                             absorber
  Strut attachment
                                                                                                                              I
                                                                ZZA0807D


  ST3127 S000
  (See J25742-1)                                                                                                              J
  Preload gauge
  1. GC91030000
          Torque wrench (J25765)                                             Measuring sliding torque of ball joint
  2. HT62940000 ( -- )                                                                                                       K
           Socket adapter (1/2)
  3. HT62900000 ( -- )
                                                                NT124
           Socket adapter (3/8)
                                                                                                                             L
Commercial Service Tools                                                                                          AES0002R


 Tool name                                                                  Description
                                                                                                                             M



 Spring compressor                                                          Removing coil spring



                                                               S-NT717




                                                                            q   Removing wheel nuts
                                                                            q   Removing under cover
 Power tool
                                                                            q   Removing front suspension compo-
                                                                                nents parts

                                                               PBIC0190E




                                                   FSU-3
                                                              Symptom




        



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