Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan 300ZX 1984-1985,1988,1990,1994-1996 Approved 1984 Rear Axle & Rear Suspension

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Rear Axle & Rear Suspension


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                                                           REAR AXLE &
                                                       REAR SUSPENSlOh

                                                     SECTION     RA
CONTENTS
REAR AXLE AND REAR SUSPENSION            . . . . . . .               . . . . . RA-   2
REAR AXLE -Axle Shaft.    ...                ....
                                               ...... . . . . .               RA- 4
DRIVE SHAFT      ....    ....       ............... ......                    RA-6
              -
DRIVE SHAFT "Tripod-Tripod" Type        ..   .....         . .    . . . . . . . RA- 7
DRIVE SHAFT - "Double Offset-6irfield"Type   . . .                         . . RA-12
REAR SUSPENSION . . . . . . .   ....         .. . .      . . .    . . . . RA-13
REAR SUSPENSION -Adlustable Shock Absorber.      . . . . . . . . . . . . . . RA-18
SERVICE DATA AND SPECIFICATIONS       (SD.S ) . . . . . .   . . . . . . RA-20
                              REAR AXLE AND REAR SUSPENSION


   Wheel alignment
     Camber Cannot be adjusted
     Vehtcle requires only toe-in adjustment
                                                                                                                        (32-43.23-311

                      Rubber seat
                                                                                        For non-adjustable


                                                          0 5 9 -78(6 -8.43.58)
                                                          For non-adjustable shock absorber 14.201


                                                            098 - 118 (10.12.72-8
                                                              Differential mounting                                      Bumper rubber
016-21
  (1 6 . 2 1,12.15r




                                                                                                                     Shock absorber




                                                                                               098 - 118 (10- 12.72.87)
                                Suspenrian member stay

 Wheel bearing
   Axle shaft end play     Less than 0 3 mm ( 0 012 1n1
   Bearing preload         Refer t o Preload Adjustment

                                                                                                             N m lkg-m. ft-lbl
                                                                                                                                 SRA441




                                                           RA-2
                      REAR AXLE AND REAR SUSPENSION


Removal and Installation




                                                                                               SRA442




a   Disconnect brake hydraulic line and parking      a   Remove stabilizer fixing bolt
    brake cable                                          Remove rear exhaust tube (Refer to Section
CAUTION.                                                 FE for removal)
                                                     a   Disconnect propeller shaft (Refer t o Section
When removing or installing brake tubes, use Tool.
                                                         PD for removal)




                                                 RA-3
cwv'tls
                                       REAR AXLE-Axle          Shaft
                   Installation

   Wheel bearings are sealed type When installing,
   make sure that the sealed side of outer bearing
   faces the axle shaft flange and that the sealed
   side of inner bearing faces the companion
   flange
   Select a distance piece having a mark corre-
   sponding to the mark on bearing housing
When a distance piece is reused, make sure that
both ends are not collapsed or deformed.
When installing, make sure that larger side faces
axle shaft flange.




                                                 SUA445




   Fill recommended multi-purpose grease to the
   portions indicated below
CAUTION.
Keep grease away from lock nut thread portion
and seating surface.

                Apply grease t o
                                       Dtrtance piece
 Compa




               c     -




                                   L Bearing housing
                                                 SUA446




                                                        RA-5
                                           DRIVE SHAFT
         Removal and Installation

    Remove spring seat stay
    Extract drive shaft from differential carrier by
    prying it with a suitable steel bar




CAUTl ON :
Be careful not to damage oil seal of differential
carrier




                                                 RA-6
                                DRIVE SHAFT-'"Tripod-Tripod" Type

   Cmular clip
   Make sure c ~ r c l # 1s properly meshed
                         p
                                                                                   Sllde loin1 boot'
   w t h ride gear and will not come out
                                                                                            slide p n t housing
                                                                                                        Spider assembly




          Housing Cover'
Differential carrier side
(Tripod ioint)




                                                                                                                           Wheel ride
                                                                                                                           ITripod I O d

           Houslng sub-assembly




                                              Hold p m t boot assembly.                'Always replace once they have been disassembled
                                                                     Boot band'                                                 s R A448

                                                          Disas mbly
WHEEL SIDE                                                                DIFFERENTIAL CARRIER SIDE
Remove plug and boot bands                                                   Snugly place drive shaft assembly in a vise
                                                                          Be careful not to damage drive shaft assembly.
                                                                             Cut off hold jomt boot assembly wlth a metal
                                                                             saw blade and remove housing sub-assembly
                                                                          When cutting, ensure that drive shaft is pushed into
                                                                          housing sub-assembly to prevent spider assembly
                                                                          from being scratched.




                                                           \




                                                                RA-7
                              DRIVE SHAFT-`"Tripod-Tripod" Type
                                                       Disassembly (Cont'd)

0   Remove spider assembly Refer t o WHEEL                            2) Detach spider assembly using a press
    SIDE                                                              Do not attempt to directly touch contact surface
0   Cut off remaining part of hold joint boot                         of drive shaft end. Use a suitable tool.
    assembly with a metal saw blade and remove                        Be careful not t o drop drive shaft.
    housing ring
Be careful not t o scratch housing sub-assembly.
Be careful not to scratch housing ring excessively.

     Hold p i n t
     boot as m ;\
           re b                           ring    '
                                                 I ,




         =          Surface where there
                    must be no scratches
                                                 \     Housing rub-
                                                       assembly

                                                                                                                SFA392
                                                           SRA451



0   Remove spider assembly
CAUTION:
The spider assembly is a non-disassembling type,
consisting of a tripod, rollers, needle bearing and
washer.
1) Make matching mark.




                                                            SFA391




                                                                  RA-8
                         DRIVE SHAFT-'"Tripod-Tripod" Type
                    Inspection

DRIVE SHAFT
Check for cracks or other damage
necessary



TRIPOD JOINT
                                          Replace if




    Check spider assembly for bearing and washer
                                                                   *\    k              Sultable tool

    damage Replace spider assembly if necessary
    Check slide joint housing and housing sub-
    assembly for any damage Replace if necessary

                                                                                        Chamfer




                    Assembly
                                                        3) Stake serration portion evenly a t three places
    After drive shaft has been assembled, ensure        Avoid areas which have been previously staked
    that it moves smoothly over i t s entire range      Always stake two or three teeth a t each place.
    without binding
                                                           Stake more than 1 mm (0.04 in)
    Use NISSAN GENUINE GREASE or equiva-
    lent after every overhaul



WHEEL SIDE
Be careful not to scratch boot with drive shaft
serration.                                                                                 More than
                                                                                           1 mm 10.04 m)
Install spider assembly.
1) Place drive shaft in a vise, using soft cushioning
    pads.
2) Install spider assembly securely, ensuring marks
    are properly aligned
Press-fit with spider assembly serration chamfer
facing shaft.

                                                                                                        SFAd22
                          DRIVE SHAFT-'"Tripod-Tripod" Type
                                                 Assemb      [Cont'd)

     Install hold joint boot assembly                         DIFFERENTIAL CARRIER SIDE
                                                             CAUTION.
                                                             When replacing housing ring or housing sub-
                                                             assembly, always replace them as a set.
                                                                  Bend the edge over along the entire circumfer-
                                                                  ence.
                                                             Bend the edge at two positions (180" apart) and
                                                             ensure that housing cover does not rattle.
                                                             Place a board on housing cover to prevent it from
                                                             being scratched.




                                                    SFA395




    Pack with grease
Specified amount of grease
        185 - 195 g (6.52 - 6.88 0 2 )

    Set boot so that it does not swell or deform
    when its length is "L".
                       Length "L"   111 5 mm (4 39 o 1
                                                    n
                                                                                                         ~   ~   ~   3   4   0


                                                             0   Install new boot band and hold joint boot
                                                                 assembly onto drive shaft
                                                             Be careful not t o scratch boot with drive shaft
                                                             serration
                                                             0   Install spider assembly Refer to WHEEL SIDE
                                                             0   Pack with grease
                                                             Specified amount o f grease:
                                                   SRA452
                                                                     -
                                                                155 165 g (5.47 - 5.82 OZ)
                                                                 Place hold joint boot assembly so that i t s
                                                                 flange is in vise.

                                                             Do not place any other part of hold joint boot
                                                             assembly on a vise.
                                                                 Insert housing sub-assembly into place.
                                                                 Bend the edge over along the entire circumfer-
                                                                 ence




                                                         RA-10
                       DRIVE SHAFT--"Tripod-Tripod" Type
                                       Assembl1 Cont'd)

Bend the edge at two positions (180" apart) and     e   Set boot so that it does not swell or deform
ensure that housing sub-assembly does not rattle.       when i t s length is "L"
                                                                            Length "L" 92 5 mm 1 642 m )
                                                                                                3
Place a board on housing sub-assembly to prevent
it from being scratched.                                                       IL1

                                                                                                 SRA453




                                          SRA341




e   Apply sealant




                                              RA-11
                  DRIVE SHAFT- "Double Offset-Birfield"Type




                                                S R A449


CAUTION.
Joints on both sides are non-disassemblingtype.




                   Inspection
DRIVE SHAFT
Check for cracks or other damage Replace dnve
shaft assembly if necessary




BlRFlELD JOINT
Replace drive shaft assembly if birfield joint       is
damaged




DOUBLE OFFSET JOINT
 Replace drive shaft assembly if double offset joint
is damaged




BOOT
Replace drive shaft assembly if boot    IS   fatigued,
cracked or worn



                                                    RA-12
                                     REAR SUSPENSION



                                                                                     (2 0 . 2 8 , 1 4 - 2 0 1
                                                                               ( ~ h a y replace when
                                                                                          r


                                         Bound bumper    -
      upper r p m g seat rubber
                                            Dust cover   -                    lnSuletOr coyer




                                      Shock absorber


  ~    ~ r p m g seat rubber
              ~    e     r                                               Shack absorber
                                                                         mounting mulator

L9) 59.78 (6.8.43.58)                                                       69 - 88 (7 . 9 , 5 1 - 651

                                                                          Differential mounting Insulator


       Member msulator
       stopper

 suspension member
 arsemblv


                                                                                     ( 1 6 - 2 1.12-151

 Member tnsulator                                                                      - 39 13.4.22 -291

                                                                                        Rubber bushing




                                                                                     spring seat stay
                                                         98-118110-12,




                                                                                 16-21116-21.12-151

                                                                         n       -
                                                                              59 78 16.8,43-581


               23-311      Bushing



                      n (3 31-42
                             2-43.
                           23.311                                               N rn (kg-m, ft-lbl


                                                                                                                S R A454




                                               RA-13
                                    REAR SUSPENSION
               Stabilizer Bar

REMOVAL AND INSTALLATION                               Disconnect shock absorber lower end.
   Remove stabilizer bar




                                                                                                    SRA459


                                          SRA458
                                                       Final tightening should be carried out a t curb
                                                       weight with tires on ground
  Final tightening should be carried out a t curb
  weight with tires on ground
                                                    INSPECTION
INSPECTION                                             Check all rubber parts for wear, cracks, damage
                                                       or deformation Replace if necessary.
  Check stabilizer bar for deformation or cracks
                                                       If oil leakage occurs, replace shock absorber
  Replace if necessary
                                                       assembly.
  Check rubber bushings for deterioration or
                                                       Inspect threads for cracks or other damage
  cracks Replace i f necessary.
                                                       Replace if necessary
                                                       Inspect piston rod for cracks, deformation or
                                                       other damage        Replace shock absorber
           Shock Absorber                              assembly if necessary
        (Non - adjustable type)
                                                    ASSEMBLY
REMOVAL AND INSTALLATION                            Tape around piston rod so as not t o damage it
  Remove shock absorber upper end nut.              when tightening lock nut.

                    \                                                             /-Washer



                                                                                             insulator cover




                                              RA-14
                                      REAR SUSPENSION
                                                   Coil Spring

REMOVAL AND INSTALLATION                                   INSP ECTlON
  Jack up vehicle after setting spring compressor.             Check coil spring for yield, deformatlon or
  Then remove coil spring                                      cracks Replace if necessary.
  When installing, correctly place coil spring in          0   Check upper and lower spring seat rubbers for
  the lower sprlng seat rubber (Flat face of                   wear, cracks or damage Replace if necessary
   . -
  sDrina IS on top )

                                Upper spring
                                seat rubber


                                (Flat face)




                                Cob1 spring




                    !
                                ~ o w e spring
                                        r
                                seat rubber
                                                 SRA462

                                              Suspen      3n Arm

REMOVAL AND INSTALLATION


                                                                  I/ I




                                                                                                     SRA463




                                                     RA-15
                                     REAR SUSPENSION
        Suspension Arm (Cont'd)                              Suspension Member and
                                                          Differential Mounting Insulator
   Remove axle shaft assembly Refer to Axle
   Shaft for removal                                 INSPECTION
   Remove stabilizer bar bolt
                                                         Check differential mounting insulator for
   Disconnect shock absorber lower end
                                                         deformation or cracks Replace if necessary
   Remove suspension arm pin
                                                         Check suspension member for deformation or
Before removing, put matching mark on pin.               cracks Replace if necessary
                                                     a   If member insulator is deformed or cracked,
                                                         replace it using a suitable tool




   When installing, tighten suspension arm pin nut
   to specified torque after installing wheels and
   placing vehicle on ground under the curb
   weight.
                                                                                                 SRA455
   Refer to Section MA for toe-in adjustment

                                                     b   Install member insulator using a suitable tool.
INSPECTION                                               Be sure t o install in its proper place.
   Check suspension arm for deformation or
   cracks Replace if necessary.
   Check rubber bushings for wear or other
   damage
If necessary, replace rubber bushing using a
suitable tool.




                                                                                                 SRA456




                                          SRA465




                                               RA-16
                        REAR SUSPENSION
    Suspension Member and
Differential Mounting Insulator
             (Cont'd)




              View A




      Front
                             SRA457




                                  RA-17
                                            ~              ~                       ~




                REAR SUSPENSION-Adjustable Shock Absorber




                                                   I                      I
                                                                                       Insulator cover




     Shock absorber
     assembly
                      A      1 1
                                                                                       Shock absorber
                                                                                       mounting insulator



                                                                                       Shock abrorber
                                                                                       mounting bracket




                                                                                        Bound burnbei




                                                                                        Dust cover




                                                                      U                              SRA466

                                   Removal an          Installation

   Remove luggage side trim Then disconnect                Remove shock absorber upper end nut
   connector
Disconnect connector gripping both sides of sub-
harness connector.




                                                                                                     SRA467


                                                          Disconnect shock absorber lower end.
                                                       CAUTION:
                                                       Keep water and dust away from connector.



                                                RA-18
                                          ~




           REAR SUSPENSION- Adjustable Shock Absorber
                 Inspection

Refer to Non-adjustableShock Absorber            Tape around piston rod so as not to damage   It
                                                 when assembling
                                                 Connect sub-harness with connector within
                                                 piston rod using guide. Be careful not to
                                                 damage connector




                                                                                      SRA469




                                                         Trouble Diagnosis

                                              Refer to FRONT AXLE AND FRONT SUSPEN-
                                              SION




                                        RA-19
                                   SERVICE DATA AND SPECIFICATIONS (S.D.S.)
                                                                    General Specifications

    SUSPENSION
                                                                       VG30E                                                   VG30ET

                                        Vehicle model               2/2+2 seater                          2 seater                              2+2 seater

                                                                                                          SF G L                           GL                GL-L



    Suspension type                                                                  Semi-trailing arm type independent rear suspension

    coll sprmg
       Wire diameler                         mmlinl          128105041        130105121          128105041                           13 0 (05121
                                                                          I                  I                 I
        Coil diameter                        mm Inn1                                                    11014331

        Free length
                                             mm   1,")       364114331        370 11457)         364114331                   370 114 57)                376 114801


       Spring w n n a n t
                                                                                                      24 5 I 5, 1401
                                                                                                            2
                       Nlmm Ikdmm. Ib/cnl



~
        Identification coloi


    Shock absorber
                                                              Red x 1
                                                             Yellow x 2
                                                                              Yellow x 1
                                                                              Yellow x 2
                                                                                                                             Yellow x 1
                                                                                                                             Yellow x 2             I   White x 1
                                                                                                                                                        White x 2


       Type

                                                                     Adjustable                                             Non-adjustable
       ~~                 ~




       Pmon diameter                        mm l m l                            -
                                                              32 - 32 1 (1 260 1 2641                                   -
                                                                                                                     25 25 1 (0984.0 9881

       Pinon rod diameter                   mm 11")                  22 I 87)
                                                                         O                                                   125(04921

                                                                                                                   609 3 123 991/392 5 115 451


      Cylinder diameter                     mm (on1                 486 I 1 913)                                            38 1 (1 5001

      Damping force
      [at 0 3 m I 1 0 ftirec       II                        Firm    Normal          Soft
                                                                                                                            588 160,132f


                                                                                                                            294 130,661
                      ~       ~~




Stabilizer tube diameter
      Outer                                 mm (ml       I                                             22 2 1 874)
                                                                                                             0

      Inner                                 mm (in)      I                                             17 0   IO 6691




                                                                                    RA-20
                        SERVICE DATA AND SPECIFICATIONS (S.D.S.)
-General                Specifications (Cont'd)-                                      Inspection and Adjustment                                 -
DRIVE SHAFT                                                                 Wheel alignment (Unladen*l)


F
Model
                            Engine
                                           VG30E

                                           2T82S
                                                            VG30ET

                                                           BF90DS90
                                                                            Camber
                                                                            -
                                                                            Toe-,"
                                                                                                       degree

                                                                                                     m m On1

                                                                                                       degree
                                                                                                                           -1'55     to -25

                                                                                                                       -2 to 2 1-0 0 8 to 0 081

                                                                                                                              -11'10    11'
Joint type
    Dlfferenrlal carrier ride              Tripod            Barfield       '1   Tankful of fuel. radiator coolant and englne 011 full
                                                                                 Spare tire, jack, hand took, mars ~ndesigned p ~ s i t l o n
    Wheel side                             Tripod         Double offset

Maximum winding           degree
  Dcfferential carrier $#de                 18 3"              40'          Rear axle shaft
   Wheel ride                                15"               20-
                                                                            Wheel bearing preload
                                                                                                                        L e r r t h a n O 7 17.611
Length "L"                mm l i n l                                                     N m lkgcm. in-lbl
                                       4 6 4 5 118 291/   449 5 117 7011
   Maximum [LeftIRightl                                                     Wheel bearing preload at hub bdt
                                       475 5 118 721      461 5 118 171                                             Lessthan120611 23,2711
                                                                                                  N lkg, Ibl
                                       407 I16 0211       409 5 (16 1211
   Minimum [Left/Rightl                                                     Rear axle shaft end play
                                       418 I 1 6 4 6 1    421 5 116 591                                                 Less than 0 3 IO 0121
                                                                                                       m m Id
                                                                           -


              rL-
                                                                                                                        A 5582-5588
                                                                                                                          (2 1976.2 20001




                                                          d
                                                                            Dtrtmce piece length                        B 5592-5598
                                                                                                       m m Id             I2 2016.2 20391
                                                                                                                        C 5602-5608
                                                                                                                          I2 2055 - 2 20791




                                                                SRA473

Grease
                                       Nisran genuine     Nirsan genubne
             Name                         grease or          grease or
                                         equivalent         equivalent

                                        Wheel side
                                         1 8 5 - 195
                                       I6 52 - 6 881
                                                             115-155
             Capacity       9 lo21      Differential
                                                          I 4 06 - 5 471
                                        carrier side
                                         155-165
                                       15 47 - 5 821




                                                                        RA-21
                          SERVICE DATA AND SPECIFICATIONS (S. D.S.)
                                                      Tightening Torque

Item                         Nm          kg-m       ft-lb          Item                            N-m       kg-rn     ft-lb

Wheel nut                    78-98       80-100      58-72         Rear disc brake
Three-way connector
                                                                       Baffle plate f w n g bolt   8 . 11    08-11     58-80
   Connector mounting          -
                             5 7         05-07      36-51              Torque member fixing        38.52     39-53     28.38
   bolt                                                                bolt
   Connector to brake        15. 18      15-18       11-13         Differential carrier
   tube                                                                Dafferenttal carrier to     98. 118   10 - 12   72.87
Brake tube connector         15.18       15-18      11-13              mountma bracket
flare nut                                                              Mounting bracket t o
Shock absorber                                                         body
   Lower end f w n g bolt                                                 Bolt                     29-39     3-4       22.29
      Adlustable             59-78       6-8        43 -58                NU1                      59.78     6-8       43 .58
         Non-adlustable      69-88       7.9        51 - 6 5           Differential carrier to     59. 78    6.8       43.58
   Upper end fixing bolt     31 .42      32-43      23-31              suspension member

   Piston rod self-locking                                         Stabilizer
   ""1
                                                                      Stabtlizer bar to            16.21     16-21     12.15
                                                                      I Y S P ~ ~ O arm ~
                                                                                    ~ O
         Adjustable          46-62       47.63      34-46
         Non-adjustable      20. 27      20-28      14-20              Stabilizer bar clamp to     31 - 42   32 43     23.31
                                                                       suspension member
Suspension member
   Suspension member to 78.108           8.11       58-80          Drive shaft
   suspension member stay                                             Drive shaft t o companion
                                                                      flange
   Suspensionmemberstay 2 0 - 2 5        20-26      14-19                 Turbo                 59.69        60-70     43-51
   to body
                                                                          Non turbo                39-49     40 50     29.36
   Suspension memberto       9 8 - 118   1 0 - 12   72 .E7
   sus~ennon arm                                                   Wheel bearino lock n u t        294.392   30.40     217 - 289

Sprmt seat stay
   Stay to suspension arm
      Front                  59-78       6-8           -
                                                    43 58
         Rear                69-88       7-9        51 - 6 5
   Stay to parking cable        -
                             16 21       16-21      12-15
   clamp




                                                               RA-22



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