Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan 300ZX 1984-1985,1988,1990,1994-1996 Approved 1984 Rear Axle & Rear Suspension
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>> Download Rear Axle & Rear Suspension documenatation <<Text preview - extract from the document REAR AXLE &
REAR SUSPENSlOh
SECTION RA
CONTENTS
REAR AXLE AND REAR SUSPENSION . . . . . . . . . . . . RA- 2
REAR AXLE -Axle Shaft. ... ....
...... . . . . . RA- 4
DRIVE SHAFT .... .... ............... ...... RA-6
-
DRIVE SHAFT "Tripod-Tripod" Type .. ..... . . . . . . . . . RA- 7
DRIVE SHAFT - "Double Offset-6irfield"Type . . . . . RA-12
REAR SUSPENSION . . . . . . . .... .. . . . . . . . . . RA-13
REAR SUSPENSION -Adlustable Shock Absorber. . . . . . . . . . . . . . . RA-18
SERVICE DATA AND SPECIFICATIONS (SD.S ) . . . . . . . . . . . . RA-20
REAR AXLE AND REAR SUSPENSION
Wheel alignment
Camber Cannot be adjusted
Vehtcle requires only toe-in adjustment
(32-43.23-311
Rubber seat
For non-adjustable
0 5 9 -78(6 -8.43.58)
For non-adjustable shock absorber 14.201
098 - 118 (10.12.72-8
Differential mounting Bumper rubber
016-21
(1 6 . 2 1,12.15r
Shock absorber
098 - 118 (10- 12.72.87)
Suspenrian member stay
Wheel bearing
Axle shaft end play Less than 0 3 mm ( 0 012 1n1
Bearing preload Refer t o Preload Adjustment
N m lkg-m. ft-lbl
SRA441
RA-2
REAR AXLE AND REAR SUSPENSION
Removal and Installation
SRA442
a Disconnect brake hydraulic line and parking a Remove stabilizer fixing bolt
brake cable Remove rear exhaust tube (Refer to Section
CAUTION. FE for removal)
a Disconnect propeller shaft (Refer t o Section
When removing or installing brake tubes, use Tool.
PD for removal)
RA-3
cwv'tls
REAR AXLE-Axle Shaft
Installation
Wheel bearings are sealed type When installing,
make sure that the sealed side of outer bearing
faces the axle shaft flange and that the sealed
side of inner bearing faces the companion
flange
Select a distance piece having a mark corre-
sponding to the mark on bearing housing
When a distance piece is reused, make sure that
both ends are not collapsed or deformed.
When installing, make sure that larger side faces
axle shaft flange.
SUA445
Fill recommended multi-purpose grease to the
portions indicated below
CAUTION.
Keep grease away from lock nut thread portion
and seating surface.
Apply grease t o
Dtrtance piece
Compa
c -
L Bearing housing
SUA446
RA-5
DRIVE SHAFT
Removal and Installation
Remove spring seat stay
Extract drive shaft from differential carrier by
prying it with a suitable steel bar
CAUTl ON :
Be careful not to damage oil seal of differential
carrier
RA-6
DRIVE SHAFT-'"Tripod-Tripod" Type
Cmular clip
Make sure c ~ r c l # 1s properly meshed
p
Sllde loin1 boot'
w t h ride gear and will not come out
slide p n t housing
Spider assembly
Housing Cover'
Differential carrier side
(Tripod ioint)
Wheel ride
ITripod I O d
Houslng sub-assembly
Hold p m t boot assembly. 'Always replace once they have been disassembled
Boot band' s R A448
Disas mbly
WHEEL SIDE DIFFERENTIAL CARRIER SIDE
Remove plug and boot bands Snugly place drive shaft assembly in a vise
Be careful not to damage drive shaft assembly.
Cut off hold jomt boot assembly wlth a metal
saw blade and remove housing sub-assembly
When cutting, ensure that drive shaft is pushed into
housing sub-assembly to prevent spider assembly
from being scratched.
\
RA-7
DRIVE SHAFT-`"Tripod-Tripod" Type
Disassembly (Cont'd)
0 Remove spider assembly Refer t o WHEEL 2) Detach spider assembly using a press
SIDE Do not attempt to directly touch contact surface
0 Cut off remaining part of hold joint boot of drive shaft end. Use a suitable tool.
assembly with a metal saw blade and remove Be careful not t o drop drive shaft.
housing ring
Be careful not t o scratch housing sub-assembly.
Be careful not to scratch housing ring excessively.
Hold p i n t
boot as m ;\
re b ring '
I ,
= Surface where there
must be no scratches
\ Housing rub-
assembly
SFA392
SRA451
0 Remove spider assembly
CAUTION:
The spider assembly is a non-disassembling type,
consisting of a tripod, rollers, needle bearing and
washer.
1) Make matching mark.
SFA391
RA-8
DRIVE SHAFT-'"Tripod-Tripod" Type
Inspection
DRIVE SHAFT
Check for cracks or other damage
necessary
TRIPOD JOINT
Replace if
Check spider assembly for bearing and washer
*\ k Sultable tool
damage Replace spider assembly if necessary
Check slide joint housing and housing sub-
assembly for any damage Replace if necessary
Chamfer
Assembly
3) Stake serration portion evenly a t three places
After drive shaft has been assembled, ensure Avoid areas which have been previously staked
that it moves smoothly over i t s entire range Always stake two or three teeth a t each place.
without binding
Stake more than 1 mm (0.04 in)
Use NISSAN GENUINE GREASE or equiva-
lent after every overhaul
WHEEL SIDE
Be careful not to scratch boot with drive shaft
serration. More than
1 mm 10.04 m)
Install spider assembly.
1) Place drive shaft in a vise, using soft cushioning
pads.
2) Install spider assembly securely, ensuring marks
are properly aligned
Press-fit with spider assembly serration chamfer
facing shaft.
SFAd22
DRIVE SHAFT-'"Tripod-Tripod" Type
Assemb [Cont'd)
Install hold joint boot assembly DIFFERENTIAL CARRIER SIDE
CAUTION.
When replacing housing ring or housing sub-
assembly, always replace them as a set.
Bend the edge over along the entire circumfer-
ence.
Bend the edge at two positions (180" apart) and
ensure that housing cover does not rattle.
Place a board on housing cover to prevent it from
being scratched.
SFA395
Pack with grease
Specified amount of grease
185 - 195 g (6.52 - 6.88 0 2 )
Set boot so that it does not swell or deform
when its length is "L".
Length "L" 111 5 mm (4 39 o 1
n
~ ~ ~ 3 4 0
0 Install new boot band and hold joint boot
assembly onto drive shaft
Be careful not t o scratch boot with drive shaft
serration
0 Install spider assembly Refer to WHEEL SIDE
0 Pack with grease
Specified amount o f grease:
SRA452
-
155 165 g (5.47 - 5.82 OZ)
Place hold joint boot assembly so that i t s
flange is in vise.
Do not place any other part of hold joint boot
assembly on a vise.
Insert housing sub-assembly into place.
Bend the edge over along the entire circumfer-
ence
RA-10
DRIVE SHAFT--"Tripod-Tripod" Type
Assembl1 Cont'd)
Bend the edge at two positions (180" apart) and e Set boot so that it does not swell or deform
ensure that housing sub-assembly does not rattle. when i t s length is "L"
Length "L" 92 5 mm 1 642 m )
3
Place a board on housing sub-assembly to prevent
it from being scratched. IL1
SRA453
SRA341
e Apply sealant
RA-11
DRIVE SHAFT- "Double Offset-Birfield"Type
S R A449
CAUTION.
Joints on both sides are non-disassemblingtype.
Inspection
DRIVE SHAFT
Check for cracks or other damage Replace dnve
shaft assembly if necessary
BlRFlELD JOINT
Replace drive shaft assembly if birfield joint is
damaged
DOUBLE OFFSET JOINT
Replace drive shaft assembly if double offset joint
is damaged
BOOT
Replace drive shaft assembly if boot IS fatigued,
cracked or worn
RA-12
REAR SUSPENSION
(2 0 . 2 8 , 1 4 - 2 0 1
( ~ h a y replace when
r
Bound bumper -
upper r p m g seat rubber
Dust cover - lnSuletOr coyer
Shock absorber
~ ~ r p m g seat rubber
~ e r Shack absorber
mounting mulator
L9) 59.78 (6.8.43.58) 69 - 88 (7 . 9 , 5 1 - 651
Differential mounting Insulator
Member msulator
stopper
suspension member
arsemblv
( 1 6 - 2 1.12-151
Member tnsulator - 39 13.4.22 -291
Rubber bushing
spring seat stay
98-118110-12,
16-21116-21.12-151
n -
59 78 16.8,43-581
23-311 Bushing
n (3 31-42
2-43.
23.311 N rn (kg-m, ft-lbl
S R A454
RA-13
REAR SUSPENSION
Stabilizer Bar
REMOVAL AND INSTALLATION Disconnect shock absorber lower end.
Remove stabilizer bar
SRA459
SRA458
Final tightening should be carried out a t curb
weight with tires on ground
Final tightening should be carried out a t curb
weight with tires on ground
INSPECTION
INSPECTION Check all rubber parts for wear, cracks, damage
or deformation Replace if necessary.
Check stabilizer bar for deformation or cracks
If oil leakage occurs, replace shock absorber
Replace if necessary
assembly.
Check rubber bushings for deterioration or
Inspect threads for cracks or other damage
cracks Replace i f necessary.
Replace if necessary
Inspect piston rod for cracks, deformation or
other damage Replace shock absorber
Shock Absorber assembly if necessary
(Non - adjustable type)
ASSEMBLY
REMOVAL AND INSTALLATION Tape around piston rod so as not t o damage it
Remove shock absorber upper end nut. when tightening lock nut.
\ /-Washer
insulator cover
RA-14
REAR SUSPENSION
Coil Spring
REMOVAL AND INSTALLATION INSP ECTlON
Jack up vehicle after setting spring compressor. Check coil spring for yield, deformatlon or
Then remove coil spring cracks Replace if necessary.
When installing, correctly place coil spring in 0 Check upper and lower spring seat rubbers for
the lower sprlng seat rubber (Flat face of wear, cracks or damage Replace if necessary
. -
sDrina IS on top )
Upper spring
seat rubber
(Flat face)
Cob1 spring
!
~ o w e spring
r
seat rubber
SRA462
Suspen 3n Arm
REMOVAL AND INSTALLATION
I/ I
SRA463
RA-15
REAR SUSPENSION
Suspension Arm (Cont'd) Suspension Member and
Differential Mounting Insulator
Remove axle shaft assembly Refer to Axle
Shaft for removal INSPECTION
Remove stabilizer bar bolt
Check differential mounting insulator for
Disconnect shock absorber lower end
deformation or cracks Replace if necessary
Remove suspension arm pin
Check suspension member for deformation or
Before removing, put matching mark on pin. cracks Replace if necessary
a If member insulator is deformed or cracked,
replace it using a suitable tool
When installing, tighten suspension arm pin nut
to specified torque after installing wheels and
placing vehicle on ground under the curb
weight.
SRA455
Refer to Section MA for toe-in adjustment
b Install member insulator using a suitable tool.
INSPECTION Be sure t o install in its proper place.
Check suspension arm for deformation or
cracks Replace if necessary.
Check rubber bushings for wear or other
damage
If necessary, replace rubber bushing using a
suitable tool.
SRA456
SRA465
RA-16
REAR SUSPENSION
Suspension Member and
Differential Mounting Insulator
(Cont'd)
View A
Front
SRA457
RA-17
~ ~ ~
REAR SUSPENSION-Adjustable Shock Absorber
I I
Insulator cover
Shock absorber
assembly
A 1 1
Shock absorber
mounting insulator
Shock abrorber
mounting bracket
Bound burnbei
Dust cover
U SRA466
Removal an Installation
Remove luggage side trim Then disconnect Remove shock absorber upper end nut
connector
Disconnect connector gripping both sides of sub-
harness connector.
SRA467
Disconnect shock absorber lower end.
CAUTION:
Keep water and dust away from connector.
RA-18
~
REAR SUSPENSION- Adjustable Shock Absorber
Inspection
Refer to Non-adjustableShock Absorber Tape around piston rod so as not to damage It
when assembling
Connect sub-harness with connector within
piston rod using guide. Be careful not to
damage connector
SRA469
Trouble Diagnosis
Refer to FRONT AXLE AND FRONT SUSPEN-
SION
RA-19
SERVICE DATA AND SPECIFICATIONS (S.D.S.)
General Specifications
SUSPENSION
VG30E VG30ET
Vehicle model 2/2+2 seater 2 seater 2+2 seater
SF G L GL GL-L
Suspension type Semi-trailing arm type independent rear suspension
coll sprmg
Wire diameler mmlinl 128105041 130105121 128105041 13 0 (05121
I I I
Coil diameter mm Inn1 11014331
Free length
mm 1,") 364114331 370 11457) 364114331 370 114 57) 376 114801
Spring w n n a n t
24 5 I 5, 1401
2
Nlmm Ikdmm. Ib/cnl
~
Identification coloi
Shock absorber
Red x 1
Yellow x 2
Yellow x 1
Yellow x 2
Yellow x 1
Yellow x 2 I White x 1
White x 2
Type
Adjustable Non-adjustable
~~ ~
Pmon diameter mm l m l -
32 - 32 1 (1 260 1 2641 -
25 25 1 (0984.0 9881
Pinon rod diameter mm 11") 22 I 87)
O 125(04921
609 3 123 991/392 5 115 451
Cylinder diameter mm (on1 486 I 1 913) 38 1 (1 5001
Damping force
[at 0 3 m I 1 0 ftirec II Firm Normal Soft
588 160,132f
294 130,661
~ ~~
Stabilizer tube diameter
Outer mm (ml I 22 2 1 874)
0
Inner mm (in) I 17 0 IO 6691
RA-20
SERVICE DATA AND SPECIFICATIONS (S.D.S.)
-General Specifications (Cont'd)- Inspection and Adjustment -
DRIVE SHAFT Wheel alignment (Unladen*l)
F
Model
Engine
VG30E
2T82S
VG30ET
BF90DS90
Camber
-
Toe-,"
degree
m m On1
degree
-1'55 to -25
-2 to 2 1-0 0 8 to 0 081
-11'10 11'
Joint type
Dlfferenrlal carrier ride Tripod Barfield '1 Tankful of fuel. radiator coolant and englne 011 full
Spare tire, jack, hand took, mars ~ndesigned p ~ s i t l o n
Wheel side Tripod Double offset
Maximum winding degree
Dcfferential carrier $#de 18 3" 40' Rear axle shaft
Wheel ride 15" 20-
Wheel bearing preload
L e r r t h a n O 7 17.611
Length "L" mm l i n l N m lkgcm. in-lbl
4 6 4 5 118 291/ 449 5 117 7011
Maximum [LeftIRightl Wheel bearing preload at hub bdt
475 5 118 721 461 5 118 171 Lessthan120611 23,2711
N lkg, Ibl
407 I16 0211 409 5 (16 1211
Minimum [Left/Rightl Rear axle shaft end play
418 I 1 6 4 6 1 421 5 116 591 Less than 0 3 IO 0121
m m Id
-
rL-
A 5582-5588
(2 1976.2 20001
d
Dtrtmce piece length B 5592-5598
m m Id I2 2016.2 20391
C 5602-5608
I2 2055 - 2 20791
SRA473
Grease
Nisran genuine Nirsan genubne
Name grease or grease or
equivalent equivalent
Wheel side
1 8 5 - 195
I6 52 - 6 881
115-155
Capacity 9 lo21 Differential
I 4 06 - 5 471
carrier side
155-165
15 47 - 5 821
RA-21
SERVICE DATA AND SPECIFICATIONS (S. D.S.)
Tightening Torque
Item Nm kg-m ft-lb Item N-m kg-rn ft-lb
Wheel nut 78-98 80-100 58-72 Rear disc brake
Three-way connector
Baffle plate f w n g bolt 8 . 11 08-11 58-80
Connector mounting -
5 7 05-07 36-51 Torque member fixing 38.52 39-53 28.38
bolt bolt
Connector to brake 15. 18 15-18 11-13 Differential carrier
tube Dafferenttal carrier to 98. 118 10 - 12 72.87
Brake tube connector 15.18 15-18 11-13 mountma bracket
flare nut Mounting bracket t o
Shock absorber body
Lower end f w n g bolt Bolt 29-39 3-4 22.29
Adlustable 59-78 6-8 43 -58 NU1 59.78 6-8 43 .58
Non-adlustable 69-88 7.9 51 - 6 5 Differential carrier to 59. 78 6.8 43.58
Upper end fixing bolt 31 .42 32-43 23-31 suspension member
Piston rod self-locking Stabilizer
""1
Stabtlizer bar to 16.21 16-21 12.15
I Y S P ~ ~ O arm ~
~ O
Adjustable 46-62 47.63 34-46
Non-adjustable 20. 27 20-28 14-20 Stabilizer bar clamp to 31 - 42 32 43 23.31
suspension member
Suspension member
Suspension member to 78.108 8.11 58-80 Drive shaft
suspension member stay Drive shaft t o companion
flange
Suspensionmemberstay 2 0 - 2 5 20-26 14-19 Turbo 59.69 60-70 43-51
to body
Non turbo 39-49 40 50 29.36
Suspension memberto 9 8 - 118 1 0 - 12 72 .E7
sus~ennon arm Wheel bearino lock n u t 294.392 30.40 217 - 289
Sprmt seat stay
Stay to suspension arm
Front 59-78 6-8 -
43 58
Rear 69-88 7-9 51 - 6 5
Stay to parking cable -
16 21 16-21 12-15
clamp
RA-22
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