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Electrical


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                                                                      ELECTRICAL SYSTEM
I


                                                                      SECTION        EL
                                           When you read wiring diagrams:
                                           0 Read GI section. "HOW TO READ WIRING D I A G R A M S.
                                      -
CONTENTS
HARNESS CONNECTOR ..................................................                                EL- 2
STANDARDIZED RELAY .................................................                                EL- 3
POWER SUPPLY ROUTING ................................................                               EL- 5
BATTERY  ..............................................................                             EL-    9
STARTING SYSTEM .....................................................                               EL-   17
STARTING SYSTEM .    Starter. ...........................................                           EL-   18
CHARGING SYSTEM .....................................................                               EL-   23
CHARGING SYSTEM -Alternator .........................................                               EL-   26
COMBINATION SWITCH ..................................................                               EL-   32
INSTRUMENT SWITCH ...................................................                               EL-   34
HEADLAMP ............................................................                               EL-   35
EXTERIOR LAMP  .......................................................                              EL-   54
INTERIOR LAMP ........................................................                              EL-   59
METER AND GAUGES .    Digital Type Combination Meter ......................                         EL-   65
METER AND GAUGES .Needle Type Combination Meter                        ......................       EL-   83
METER AND GAUGES .Needle Type Combination Gauge                        ......................       EL-   86
WARNING LAMPS AND CHIME                        ...........................................          EL- 90
TIME CONTROL SYSTEM                       ................................................          EL- 98
WIPER AND WASHER ...................................................                                EL-107
HORN, CIGARETTE LIGHTER, CLOCK ....................................                                 EL-111
REAR WINDOW DEFOGGER ..............................................                                 EL-112
AUDIO AND POWER ANTENNA ..........................................                                  EL-115
AUTOMATIC SPEED CONTROL DEVICE (A.S.C.D.) ..........................                                EL-118
STEERING WHEEL SWITCH SYSTEM                         ......................................         EL-126
THEFT WARNING SYSTEM ...............................................                                EL-146
LOCATION            OF
             ELECTRICAL UNITS                .......................................                EL-177
HARNESS LAYOUT                .....................................................                 EL-180
SPECIAL SERVICE TOOLS                     ...............................................           EL-195
                                            WIRING DIAGRAM REFERENCE CHART
    E.C.C.S.   ....................
LOCK-UP CONTROL SYSTEM          ......      AT SECTION       MIRROR   .....................      W SECTION
ADJUSTABLE SHOCK ABSORBER             ... FASECTION          HEATER AND AIR CONDITIONER  .....   HA SECTION
                                        HARNESSCONNECTOR
                                                          Description

HARNESS CONNECTOR
0   All harness connectors are designed so that they do not become loose or disconnected accidentally.
0   The connector can be disconnected by pushing or lifting the locking section.
CAUTION:
Do not pull the harness when disconnecting the connector.

[Example]

                                                                                          PUSH
                                      Terminal retainer




                                                                                    IWaterprmf type)


                  Terminal retainer




                         LIFT                                      PUSH

                                                                                       PUSH




                           PUSH
                                                                             PUSH




                         PUSH
                 IFw combinntion man)




                                                                                                       SE L769 D




                                                            EL-2
                                                    STANDARDIZED RELAY
                               Normal Open, Normal Closed and Mixed Type Relays
Relays can mainly be divided into three types: normal open, normal closed and mixed type relays.
                                                                                ~




               NORMAL OPEN RELAY                               NORMAL CLOSED RELAY                      M I X E D TYPE RELAY

                                                                                                               Flom

             0 0 0 s not
                                                                                              Does not
                                                                                              flow
                                                                                                         0-



                   SW1



                           -   Flows
                                       BATTERY                       SW1
                                                                                    J
                                                                               BATTERY


                                                                                                 ooer not
                                                                                                         0



                                                                & 2
                                                              Oms not                            flow
                           ~

                                                              flow




                   sw 1
                               n



                                        BATTERY
                                                                  3  SW1



                                                   Type of Standardized Rela
                                                                               BATTERY




                                                                                         'S
                                                                                                         SWl          BATTERY



                                                                                                                           SEL88lH




1M   .......... 1 Make                  2M    .......... 2 Make
1T   .......... 1 Transfer              1M.lB .......... 1 Make 1 Break

                                        1M                                                        2M




                                         11                                                      1M.16




                                                                                                                           SEL882H




                                                                        EL-3
                                                           ~




              STANDARDIZED RELAY


 Outer view         Circuit     Connector symbol
                                 and connection


                    I 5 4

                        b                          BLACK


                    2       3




                                                   BLUE




                                                   BROWN




                                                   GRAY



0'      b
                                                     SEL883H




                     EL-4
               POWER SUPPLY ROUTING
                    Wiring Diagram

TURBO MODELS




                                      SEL473K




                        EL-5
                             POWER SUPPLY ROUTING
                                  Wiring Diagram (Cont'd)

NON-TURBO MODELS

                                 FUSIBLE LINK BOX
        BATrERV

                                                            E C C S wstem




                  STARTING




                             ItNlTlON
                             RELAY            CIRCUIT
                                              BREAKER




                                                                @ BODYGROUND




                                                                     @      : GL and GLL models


                                                                                             SEL474K




                                                    EL-6
                                POWER SUPPLY ROUTING
                      Fuse                                               Fusible Link

                                                      A melted fusible link can be detected either b y
                                                      visual inspection or by feeling with finger tip. If i t s
                                                      condition is questionable, use circuit tester or test
                                                      lamp.




                        Check


                                             SEL276



a.  If fuse is blown, be sure to eliminate cause of
   problem before installing new fuse.
b. Use fuse of specified rating. Never use fuse of
   more than specified rating.
c. Do not install fuse in oblique direction; always   CAUTION:
   insert it into fuse holder properly.               a. If fusible link should melt, it is possible that
d. Remove fuse for clock if vehicle is not used for      critical circuit (power supply or large current
   a long period of time.                                carrying circuit) is shorted. I n such a case, care-
                                                         fully check and eliminate cause of problem.
                                                      b. Never wrap periphery of fusible link with vinyl
                                                         tape. Extreme care should be taken with this
                                                         link to ensure that it does not come into con-
                                                         tact with any other wiring harness or vinyl or
                                                         rubber parts.




                                                  EL-7
        POWER SUPPLY ROUTING
                               ~~




Note:




                EL-8
                                                 BATTERY

CAUTION:
a. If it becomes necessary to start the engine with a booster battery and jumper cables, use a
   12-volt booster battery.
b. After connecting battery cables, ensure that they are tightly clamped to battery terminals for good
   contact.
c. Never add distilled water through the hole used to check specific gravity.

                                            How to Ha Ile Battery
METHODS OF PREVENTING OVER-                                      Check the charge condition of the battery.
DISCHARGE                                                                                       ~   Hydrometer

The following precautions must be taken to pre-
vent over-discharging a battery.
    The battery surface (particularly its top)
    should always be kept clean and dry.

                       Keep clean and dry




                                                              Periodically check the specific gravity of the
                                                              electrolyte. Keep a close check on charge
                                                              condition to prevent over-discharge.

                                                          CHECK I NG ELECTROLYTE LEV EL

   If the top surface of a battery is wet with elec-      WARNING:
   trolyte or water, leakage current will cause the       Do not allow battery fluid to come in contact with
   battery to discharge. Always keep the battery          skin, eyes, fabrics, or painted surfaces. After
   clean and dry.                                         touching a battery, do not touch or rub your eyes
   When the vehicle is not going to be used over a        until you have thoroughly washed your hands. If
   long period of time, disconnect the negative           the acid contacts the eyes, skin o clothing, imme-
                                                                                            r
   battery terminal.                                      diately flush with water for 15 minutes and seek
                                                          medical attention.
            7    Remove negative
                 terminal.                                Normally the battery does not require additional
                                                          water. However, when the battery is used under
                                                          Severe conditions, adding distilled water may be
                                                          necessary during the battery life.




                                                       EL-9
                                                         ~




                                                 BATTERY
                                  How to Hand11          attery (Cont'd)

0   I f the electrolyte level is low, remove cell plug       SULPHATION
    using a suitable tool.                                   When a battery has been left unattended for a long
    Add distilled water up to the MAX level.                 period of time and has a specific gravity of less
                                                             than 1.100. it will be completely discharged, result-
                                                             ing in sulphation on the cell plates.
                                                             Compared with a battery discharged under normal
                                                             conditions, the current flow in a "sulphated" bat-
                                                             tery is not as smooth although i t s voltage is high
                                                             during the initial stage of charging, as shown in the
                                                             following figure.
                                                                                        - Normal battery
                                                                                        ______ Subhated battery
                                                             Chargmg voltage
                                                                           A    I-.
                                                                                  '.
                                                                                        --___
                                                                               +
                                                                                                    Charging voltage
                                                                           I---
                                              SELOOIK

                                                             Charging current

                                                                          1                         Chargingcurrent



                                                                                    -
                                                                                   Duration of charge              SEL709E




                                                    EL-I0
                                                  BATTERY
                                      Specific Gravity Check

SPECIFIC GRAVITY CHECK
                                                                           Hvdrometer
1. Read hydrometer and thermometer indications
   at eye level.
   Read top level with scale.

                                I
                                 ~   Hydrometer
                                                                 Thermometer


                                                                                      U
         Thermometer



                                                                                                         SEL710E

                                                            2. Convert into specific gravity at 20



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