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BRAKE SYSTEM

F BRAKES

SECTION
BRAKE SYSTEM
BR B

E
CONTENTS
PRECAUTIONS ......................................................... 3
. INSTALLATION .................................................. 14 . BR
Precautions for Supplemental Restraint System Inspection After Installation ................................... 14 .
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- BRAKE MASTER CYLINDER ................................. 15 .
SIONER" ................................................................. 3
. On Board Inspection .............................................. 15 . G
Precautions for Brake System ................................. 3 . LEAK INSPECTION ........................................... 15 .
PREPARATION .......................................................... 4
. Removal and Installation ....................................... 15 .
Commercial Service Tools ....................................... 4 . REMOVAL .......................................................... 15
.
H
NOISE, VIBRATION AND HARSHNESS (NVH) INSTALLATION .................................................. 15 .
TROUBLESHOOTING ............................................... 5 . Components .......................................................... 16
.
NVH Troubleshooting Chart .................................... 5 . WITH VDC MODELS ......................................... 16 .
BRAKE PEDAL ......................................................... 6
. WITHOUT VDC MODELS .................................. 17 . I
Inspection and Adjustment ...................................... 6 . Disassembly and Assembly ................................... 18 .
PLAY AND CLEARANCE BETWEEN BRAKE WITHOUT VDC MODELS .................................. 18 .
PEDAL AND FLOOR PANEL WITH PEDAL WITH VDC MODELS ......................................... 21 . J
DEPRESSED ....................................................... 6
. BRAKE BOOSTER .................................................. 22 .
ADJUSTMENT ..................................................... 7. On-Vehicle Service ................................................ 22.
Removal and Installation ......................................... 8. OPERATING CHECK ......................................... 22 .
K
COMPONENT PARTS LOCATION (NOT FOR AIRTIGHT CHECK ............................................. 22 .
ADJUSTABLE PEDAL) ........................................ 8 . Removal and Installation ....................................... 23 .
COMPONENT PARTS LOCATION (ADJUST- REMOVAL .......................................................... 24
.
ABLE PEDAL) ...................................................... 9
. INSPECTION AFTER REMOVAL ...................... 24 . L
REMOVAL ............................................................ 9
. INSTALLATION .................................................. 24 .
INSPECTION AFTER REMOVAL ...................... 10 . VACUUM LINES ...................................................... 25 .
INSTALLATION .................................................. 10. Removal and Installation ....................................... 25 . M
BRAKE FLUID ..........................................................11
. Inspection .............................................................. 25
.
On-board Inspection ...............................................11
. VISUAL INSPECTION ........................................ 25 .
LEVEL CHECK ...................................................11 . CHECK VALVE INSPECTION ............................ 26 .
Drain and Refill .......................................................11
. FRONT DISC BRAKE .............................................. 27 .
Bleeding Brake System ......................................... 12 . On-Board Inspection .............................................. 27 .
BRAKE PIPING AND HOSE ................................... 13 . PAD WEAR INSPECTION .................................. 27 .
Hydraulic Circuit .................................................... 13
. Components .......................................................... 27
.
Removal and Installation of Front Brake Piping and Removal and Installation of Brake Pad ................. 28 .
Brake Hose ........................................................... 13
. REMOVAL .......................................................... 28
.
REMOVAL .......................................................... 13
. INSTALLATION .................................................. 28 .
INSTALLATION .................................................. 14. Removal and Installation of Brake Caliper Assembly
Removal and Installation of Rear Brake Piping and ... 28
Brake Hose ........................................................... 14
. REMOVAL .......................................................... 28
.
REMOVAL .......................................................... 14
. INSTALLATION .................................................. 29 .
Disassembly and Assembly of Brake Caliper

Revision; 2004 April BR-1 2003 Murano
Assembly ............................................................... 29
. INSTALLATION ...................................................34 .
DISASSEMBLY .................................................. 29 . Disassembly and Assembly of Brake Caliper
CALIPER INSPECTION ..................................... 30 . Assembly ...............................................................35
.
ASSEMBLY ........................................................ 30. DISASSEMBLY ...................................................35 .
DISC ROTOR INSPECTION .............................. 31 . CALIPER INSPECTION ......................................36 .
BRAKE BURNISHING PROCEDURE ................ 32 . ASSEMBLY .........................................................36
.
REAR DISC BRAKE ................................................ 33 . DISC ROTOR INSPECTION ..............................38 .
On-Board Inspection .............................................. 33. BRAKE BURNISHING PROCEDURE ................38 .
PAD WEAR INSPECTION .................................. 33 . SERVICE DATA AND SPECIFICATIONS (SDS) .....39 .
Components .......................................................... 33
. General Specifications ...........................................39 .
Removal and Installation of Brake Pad .................. 34 . Brake Pedal ...........................................................39
.
REMOVAL .......................................................... 34
. Brake Booster ........................................................39
.
INSTALLATION ................................................... 34 . Check Valve ...........................................................39
.
Removal and Installation of Brake Caliper Assembly Front Disc Brake ....................................................39
.
... 34 Rear Disc Brake .....................................................39
.
REMOVAL .......................................................... 34
.

Revision; 2004 April BR-2 2003 Murano
PRECAUTIONS

PRECAUTIONS PFP:00001
A
Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT
BELT PRE-TENSIONER" AFS0016N

The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along B
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front C
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING: D
q To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer. E
q Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section. BR
q Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
G
Precautions for Brake System AFS0016P

q Recommended fluid is brake fluid "DOT 3".
H
q Do not reuse drained brake fluid.
q Be careful not to splash brake fluid on painted areas; it may cause paint damage. If brake fluid is splashed
on painted areas, wash it away with water immediately.
I
q To clean or wash all parts of master cylinder, disc brake caliper and wheel cylinder, use clean brake fluid.
q Never use mineral oils such as gasoline or kerosene. They will ruin rubber parts of the hydraulic system.
q Use flare nut wrench when removing and installing brake tube. J
q Always tighten brake lines to specified torque when installing.
q Before working, turn ignition switch OFF and disconnect electri-
cal connectors of ABS actuator and electric unit (control unit) or K
battery terminals.
q Burnish the brake contact surfaces after refinishing or replacing
drums or rotors, after replacing pads or linings, or if a soft pedal L
occurs at very low mileage.
Refer to BR-32, "BRAKE BURNISHING PROCEDURE" .
WARNING:
q Clean brake pads and shoes with a waste cloth, then wipe
SBR686C M
with a dust collector.

Revision; 2004 April BR-3 2003 Murano
PREPARATION

PREPARATION PFP:00002

Commercial Service Tools AFS0016Q

Tool name Description

1. Flare nut crowfoot
Removing and installing each brake
a:10 mm (0.39 in) / 12 mm (0.47 in)
piping
2. Torque wrench

S-NT360

PBIC0190E Removing front and rear caliper
Power tool
assembly, tires

PBIC0191E

Revision; 2004 April BR-4 2003 Murano
Symptom

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