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BRAKE SYSTEM


F BRAKES

                                                                                                                                                               A




                                                                                               SECTION
                                                                                                         BRAKE SYSTEM
                                                                                                                          BR                                   B



                                                                                                                                                               C


                                                                                                                                                               D


                                                                                                                                                               E
                                                               CONTENTS
PRECAUTIONS ......................................................... 3
                                                                     .         BRAKE MASTER CYLINDER ................................. 14             .        BR
 Precautions for Supplemental Restraint System                                  On-Vehicle Inspection ............................................ 14 .
 (SRS) "AIR BAG" and "SEAT BELT PRE-TEN-                                          LEAK INSPECTION ........................................... 14      .
 SIONER" ................................................................. 3
                                                                     .          Removal and Installation ....................................... 14   .        G
 Precautions for Procedures without Cowl Top Cover 3                 .....        REMOVAL .......................................................... 14
                                                                                                                                                      .
 Precautions for Brake System ................................. 3    .            INSTALLATION .................................................. 14  .
PREPARATION .......................................................... 4
                                                                     .          Components .......................................................... 15
                                                                                                                                                      .
                                                                                                                                                               H
 Commercial Service Tools ....................................... 4  .            WITH VDC MODELS ......................................... 15        .
NOISE, VIBRATION AND HARSHNESS (NVH)                                              WITHOUT VDC MODELS .................................. 16            .
TROUBLESHOOTING ............................................... 5    .          Disassembly and Assembly ................................... 17       .
 NVH Troubleshooting Chart .................................... 5    .            WITHOUT VDC MODELS .................................. 17            .         I
BRAKE PEDAL ......................................................... 6
                                                                     .            WITH VDC MODELS ......................................... 19        .
 Inspection and Adjustment ...................................... 6  .         BRAKE BOOSTER .................................................. 20    .
   PLAY AND CLEARANCE BETWEEN BRAKE                                             On-Vehicle Inspection ............................................ 20 .        J
   PEDAL AND FLOOR PANEL WITH PEDAL                                               OPERATING CHECK ......................................... 20        .
   DEPRESSED ....................................................... 6
                                                                     .            AIRTIGHT CHECK ............................................. 20     .
   ADJUSTMENT ..................................................... 6.          Components .......................................................... 21
                                                                                                                                                      .
                                                                                                                                                               K
 Components ............................................................ 7
                                                                     .          Removal and Installation ....................................... 21   .
   WITHOUT ADJUSTABLE PEDAL ........................ 7               .            REMOVAL .......................................................... 21
                                                                                                                                                      .
   WITH ADJUSTABLE PEDAL ............................... 8           .            INSPECTION AFTER REMOVAL ...................... 22                  .
 Removal and Installation ......................................... 9.            INSTALLATION .................................................. 22  .        L
   REMOVAL ............................................................ 9
                                                                     .         VACUUM LINES ...................................................... 23 .
   INSPECTION AFTER REMOVAL ........................ 9               .          Components .......................................................... 23
                                                                                                                                                      .
   INSTALLATION .................................................... 9
                                                                     .          Removal and Installation ....................................... 23   .        M
BRAKE FLUID ......................................................... 10
                                                                     .          Inspection .............................................................. 23
                                                                                                                                                      .
 On-Vehicle Inspection ........................................... 10.            VISUAL INSPECTION ........................................ 23       .
   LEVEL CHECK .................................................. 10 .            CHECK VALVE INSPECTION ............................ 24              .
 Drain and Refill ...................................................... 10
                                                                     .         FRONT DISC BRAKE .............................................. 25     .
 Bleeding Brake System ..........................................11  .          On-Vehicle Inspection ............................................ 25 .
BRAKE TUBE AND HOSE ...................................... 12        .            PAD WEAR INSPECTION .................................. 25           .
 Hydraulic Circuit .................................................... 12
                                                                     .          Components .......................................................... 25
                                                                                                                                                      .
 Removal and Installation of Front Brake Tube and                               Removal and Installation of Brake Pad ................. 26            .
 Brake Hose ........................................................... 13
                                                                     .            REMOVAL .......................................................... 26
                                                                                                                                                      .
   REMOVAL .......................................................... 13
                                                                     .            INSTALLATION .................................................. 26  .
   INSTALLATION .................................................. 13.          Removal and Installation of Brake Caliper Assembly
 Removal and Installation of Rear Brake Tube and                                                                                                      ... 27
 Brake Hose ........................................................... 13
                                                                     .            REMOVAL .......................................................... 27
                                                                                                                                                      .
   REMOVAL .......................................................... 13
                                                                     .            INSTALLATION .................................................. 27  .
   INSTALLATION .................................................. 13.          Disassembly and Assembly of Brake Caliper
 Inspection after Installation ................................... 13.


Revision: 2005 September                                                 BR-1                                                            2006 Murano
 Assembly ............................................................... 27
                                                                      .           INSTALLATION ...................................................32 .
  DISASSEMBLY .................................................. 27   .         Disassembly and Assembly of Brake Caliper
  CALIPER INSPECTION ..................................... 28         .         Assembly ...............................................................33
                                                                                                                                                     .
  ASSEMBLY ........................................................ 29.           DISASSEMBLY ...................................................33  .
  DISC ROTOR INSPECTION .............................. 30             .           CALIPER INSPECTION ......................................34        .
  BRAKE BURNISHING PROCEDURE ................ 30                      .           ASSEMBLY .........................................................34
                                                                                                                                                     .
REAR DISC BRAKE ................................................ 31   .           DISC ROTOR INSPECTION ..............................36             .
 On-Vehicle Inspection ............................................ 31.           BRAKE BURNISHING PROCEDURE ................36                      .
  PAD WEAR INSPECTION .................................. 31           .        SERVICE DATA AND SPECIFICATIONS (SDS) .....37                         .
 Components .......................................................... 31
                                                                      .         General Specifications ...........................................37 .
 Removal and Installation of Brake Pad .................. 32          .         Brake Pedal ...........................................................37
                                                                                                                                                     .
  REMOVAL .......................................................... 32
                                                                      .         Brake Booster ........................................................37
                                                                                                                                                     .
  INSTALLATION ................................................... 32 .         Check Valve ...........................................................37
                                                                                                                                                     .
 Removal and Installation of Brake Caliper Assembly                             Front Disc Brake ....................................................37
                                                                                                                                                     .
                                                                      ... 32    Rear Disc Brake .....................................................37
                                                                                                                                                     .
  REMOVAL .......................................................... 32
                                                                      .




Revision: 2005 September                                                  BR-2                                                          2006 Murano
                                             PRECAUTIONS

PRECAUTIONS                                                         PFP:00001
                                                                                                                        A
Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT
BELT PRE-TENSIONER"                                                                                          NFS000DS


The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along B
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front C
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:                                                                                                              D
q    To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
     in the event of a collision which would result in air bag inflation, all maintenance must be per-
     formed by an authorized NISSAN/INFINITI dealer.                                                                  E
q    Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
     sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
     Bag Module, see the SRS section.                                                                                BR
q    Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
     Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
     harness connectors.
                                                                                                                      G
Precautions for Procedures without Cowl Top Cover                                                            NFS000HU


When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc.                                                                         H



                                                                                                                        I


                                                                                                                        J


                                                                                                          PIIB3706J
                                                                                                                        K
Precautions for Brake System                                                                                 NFS000DT


q   Recommended fluid is brake fluid "DOT 3". Refer to MA-10, "Fluids and Lubricants" .
q   Do not reuse drained brake fluid.                                                                                   L
q   Be careful not to splash brake fluid on painted areas; it may cause paint damage. If brake fluid is splashed
    on painted areas, wash it away with water immediately.
                                                                                                                        M
q   To clean or wash all parts of master cylinder, disc brake caliper and wheel cylinder, use clean brake fluid.
q   Never use mineral oils such as gasoline or kerosene. They will ruin rubber parts of the hydraulic system.
q   Use flare nut wrench when removing and installing brake tube.
q   When installing brake piping, be sure to torque.
q   Before working, turn ignition switch OFF and disconnect con-
    nectors of ABS actuator and control unit or battery cables.
q   Burnish the brake contact surfaces after refinishing or replacing
    drums or rotors, after replacing pads or linings, or if a soft pedal
    occurs at very low mileage.
    Refer to BR-30, "BRAKE BURNISHING PROCEDURE" .
WARNING:
Clean brake pads and shoes with a waste cloth, then wipe with                                            SBR686C
a dust collector.




Revision: 2005 September                             BR-3                                           2006 Murano
                                            PREPARATION

PREPARATION                                                                                         PFP:00002

Commercial Service Tools                                                                               NFS000DU



    Tool name                                                     Description




    1. Flare nut crowfoot
                                                                  Removing and installing each brake
     a: 10 mm (0.39 in) / 12 mm (0.47 in)
                                                                  piping
    2. Torque wrench


                                                      S-NT360




    Pin punch                                                     Removing and installing reservoir tank
    Tip diameter:  4 mm (0.16 in) dia.                            pin


                                                      ZZA0515D




                                                                  Removing front and rear caliper
    Power tool
                                                                  assembly, tires


                                                      PBIC0190E




Revision: 2005 September                       BR-4                                          2006 Murano
                                                                        Symptom


                                       



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