Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan Maxima 2000-2005 Approved Nissan Maxima 2004 BR

<< Back | Home

Most service manuals and schematics are PDF files, so You will need Adobre Acrobat Reader to view : Acrobat Download Some of the files are DjVu format. Readers and resources available here : DjVu Resources
For the compressed files, most common are zip and rar. Please, extract files with Your favorite compression software ( WinZip, WinRAR ... ) before viewing. If a document has multiple parts, You should download all, before extracting.
Good luck. Repair on Your own risk. Make sure You know what You are doing.

Image preview - the first page of the document

>> Download BR documenatation <<

Text preview - extract from the document

F BRAKES

B
SECTION
BRAKE SYSTEM C

E
CONTENTS
PRECAUTIONS ......................................................... 3. BRAKE BOOSTER .................................................. 18 . BR
Precautions for Supplemental Restraint System On-Vehicle Service ................................................ 18.
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- OPERATING CHECK ......................................... 18 .
SIONER" ................................................................. 3
. AIRTIGHT CHECK ............................................. 18 . G
Precautions for Brake System ................................. 3 . Removal and Installation ....................................... 19 .
Wiring Diagrams and Trouble Diagnosis ................. 3 . REMOVAL .......................................................... 19
.
PREPARATION .......................................................... 4
. INSPECTION AFTER REMOVAL ...................... 20 .
H
Commercial Service Tools ....................................... 4 . INSTALLATION .................................................. 20 .
NOISE, VIBRATION, AND HARSHNESS (NVH) VACUUM LINES ...................................................... 21 .
TROUBLESHOOTING ............................................... 5 . Removal and Installation ....................................... 21 .
NVH Troubleshooting Chart .................................... 5 . Inspection .............................................................. 22
. I
BRAKE PEDAL ......................................................... 6. VISUAL INSPECTION ........................................ 22 .
Inspection and Adjustment ...................................... 6 . CHECK VALVE INSPECTION ............................ 22 .
Removal and Installation ......................................... 7 . FRONT DISC BRAKE .............................................. 23 . J
REMOVAL ............................................................ 7
. Component ............................................................ 23
.
INSPECTION AFTER REMOVAL ........................ 7 . On-board Inspection .............................................. 24 .
INSTALLATION .................................................... 7 . PAD WEAR INSPECTION .................................. 24 .
K
BRAKE FLUID ........................................................... 8
. Removal and Installation of Brake Pad ................. 24 .
Checking Brake Fluid Level .................................... 8 . REMOVAL .......................................................... 24
.
Changing Brake Fluid .............................................. 8 . INSTALLATION .................................................. 24 .
Bleeding Brake System ........................................... 8 . Removal and Installation of Caliper Assembly and L
BRAKE PIPING AND HOSE ..................................... 9 . Disc Rotor .............................................................. 25
.
Hydraulic Circuit ...................................................... 9
. REMOVAL .......................................................... 25
.
Front Brake Piping and Hose .................................. 9 . INSTALLATION .................................................. 25 . M
REMOVAL ............................................................ 9
. Disassembly and Assembly of Caliper Assembly ... 26
INSTALLATION .................................................. 10 . DISASSEMBLY .................................................. 26 .
Rear Brake Piping and Hose ................................. 10 . CALIPER INSPECTION ..................................... 26 .
REMOVAL .......................................................... 10
. ASSEMBLY ........................................................ 27.
INSTALLATION ...................................................11 . DISC ROTOR INSPECTION .............................. 27 .
Inspection ...............................................................11
. Brake Burnishing ................................................... 28
.
BRAKE MASTER CYLINDER ................................. 12 . REAR DISC BRAKE ................................................ 29 .
On-board Inspection .............................................. 12 . Component ............................................................ 29
.
LEAK INSPECTION ........................................... 12 . On-board Inspection .............................................. 30 .
Components .......................................................... 12
. PAD WEAR INSPECTION .................................. 30 .
Removal and Installation ....................................... 12 . Removal and Installation of Brake Pad ................. 30 .
REMOVAL .......................................................... 12
. REMOVAL .......................................................... 30
.
INSTALLATION .................................................. 13 . INSTALLATION .................................................. 30 .
Disassembly and Assembly .................................. 13 . Removal and Installation of Caliper Assembly and
WITHOUT VDC MODELS .................................. 13 . Disc Rotor .............................................................. 30
.
WITH VDC MODELS ......................................... 15 . REMOVAL .......................................................... 30
.

BR-1
INSTALLATION ................................................... 31
. DUAL PROPORTIONING VALVE ............................36 .
Disassembly and Assembly of Caliper Assembly ... 31 Inspection ...............................................................36
.
DISASSEMBLY .................................................. 31
. SERVICE DATA AND SPECIFICATIONS (SDS) .....37 .
CALIPER INSPECTION ..................................... 33 . General Specifications ...........................................37 .
ASSEMBLY ........................................................ 33
. Disc Brake ..............................................................37
.
DISC ROTOR INSPECTION .............................. 34 . Brake Pedal ...........................................................37
.
Brake Burnishing ................................................... 35
. Control Valve ..........................................................37
.
Brake Booster ........................................................37
.

BR-2
PRECAUTIONS

PRECAUTIONS PFP:00001
A
Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT
BELT PRE-TENSIONER" EFS002OK

The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along B
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SRS and SB section of
this Service Manual. C
WARNING:
q To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer. D
q Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section. E
q Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors. BR
Precautions for Brake System EFS002OL

q Recommended fluid is brake fluid "DOT 3". G
q Never reuse drained brake fluid.
q Be careful not to splash brake fluid on painted areas.
q To clean or wash all parts of master cylinder, disc brake caliper H
and wheel cylinder, use clean brake fluid.
q Never use mineral oils such as gasoline or kerosene. They will
ruin rubber parts of the hydraulic system. I
q Use flare nut wrench when removing and installing brake tube.
q Always tighten brake lines to specified torque when installing.
q Burnish the brake contact surfaces after refinishing or replacing SBR686C J
drums or rotors, after replacing pads or linings, or if a soft pedal
occurs at very low mileage. Refer to BR-28, "Brake Burnishing" .
WARNING: K
q Clean brake pads and shoes with a waste cloth, then wipe with a dust collector.
Wiring Diagrams and Trouble Diagnosis EFS002OM
L
For wiring diagrams or trouble diagnosis relating to the brake system, refer to BRC section.

BR-3
PREPARATION

PREPARATION PFP:00002

Commercial Service Tools EFS002ON

Tool name Description
1 Flare nut crowfoot Removing and installing each brake piping
2 Torque wrench a: 10 mm (0.39 in)

S-NT360

Brake fluid pressure gauge Measuring brake fluid pressure

NT151

Power tool Loosening fasteners

PBIC0190E

PBIC0191E

BR-4
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING

NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING PFP:00003
A
NVH Troubleshooting Chart EFS002OO

Use the chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
B

FSU-4, RSU-4
FAX-4, RAX-4
BR-23, BR-29

BR-24, BR-30

BR-23, BR-29

BR-27, BR-34

BR-23, BR-29

BR-27, BR-34

BR-28, BR-35

BR-27, BR-34

FAX-4

WT-2

PS-5
Reference page
C

Rotor thickness variation
D

Pads - uneven wear

Rotor deformation
Pads - damaged

Rotor imbalance
Shims damaged

Rotor deflection

ROAD WHEEL
DRIVE SHAFT

SUSPENSION
Possible cause and

Rotor damage

Rotor runout
SUSPECTED PARTS

STEERING
E

Rotor rust

TIRES
AXLE
BR
Noise

◦ Jabse Service Manual Search 2024 ◦ Jabse Pravopis ◦ onTap.bg ◦ Other service manual resources online : Fixya ◦ eServiceinfo