Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan Maxima 2000-2005 Approved Nissan Maxima 2004 CL
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C TRANSMISSION/TRANSAXLE
A
B
SECTION
CLUTCH CL
D
E
CONTENTS
PRECAUTIONS ......................................................... 2
. INSTALLATION .................................................. 10 . F
Precautions ............................................................. 2
. Disassembly and Assembly ................................... 11 .
PREPARATION .......................................................... 3
. DISASSEMBLY .................................................. 11 .
Special Service Tools .............................................. 3
. INSPECTION AFTER DISASSEMBLY ............... 11 . G
Commercial Service Tools ....................................... 3 . ASSEMBLY ........................................................ 11
.
NOISE, VIBRATION, AND HARSHNESS (NVH) CLUTCH PIPING ...................................................... 12
.
TROUBLESHOOTING ............................................... 4 . Removal and Installation ....................................... 12 .
H
NVH TROUBLESHOOTING CHART ...................... 4 . REMOVAL .......................................................... 12
.
CLUTCH PEDAL ....................................................... 5
. INSTALLATION .................................................. 12 .
Components ............................................................ 5
. CLUTCH RELEASE MECHANISM .......................... 13 .
Removal and Installation ......................................... 5. Removal and Installation ....................................... 13 . I
REMOVAL ............................................................ 5
. REMOVAL .......................................................... 13
.
INSPECTION AFTER REMOVAL ........................ 5 . INSPECTION AFTER REMOVAL ...................... 13 .
INSTALLATION .................................................... 5
. INSTALLATION .................................................. 13 . J
On-vehicle Inspection and Adjustment .................... 6 . CLUTCH DISC, CLUTCH COVER AND FLYWHEEL 15 ...
CLUTCH FLUID ......................................................... 7
. Removal and Installation ....................................... 15 .
Air Bleeding Procedure ........................................... 7. REMOVAL .......................................................... 15
.
K
CLUTCH MASTER CYLINDER ................................. 8 . INSTALLATION .................................................. 15 .
Removal and Installation ......................................... 8. Inspection and Adjustment after Removal ............. 16 .
REMOVAL ............................................................ 8
. CLUTCH DISC ................................................... 16 .
INSTALLATION .................................................... 8
. CLUTCH COVER ............................................... 16 . L
Disassembly and Assembly .................................... 9 . FLYWHEEL ........................................................ 16
.
DISASSEMBLY .................................................... 9. SERVICE DATA AND SPECIFICATIONS (SDS) ..... 17 .
INSPECTION AFTER DISASSEMBLY ................ 9 . Clutch Control System ........................................... 17 . M
ASSEMBLY .......................................................... 9
. Clutch Master Cylinder .......................................... 17 .
OPERATING CYLINDER ......................................... 10 . Clutch Operating Cylinder ..................................... 17 .
Removal and Installation ....................................... 10 . Clutch Disc ............................................................ 17
.
REMOVAL .......................................................... 10
. Clutch Cover .......................................................... 17
.
Clutch Pedal .......................................................... 17
.
CL-1
PRECAUTIONS
PRECAUTIONS PFP:00001
Precautions ECS006JC
q Recommended fluid is brake fluid "DOT 3".
q Never reuse drained brake fluid.
q Be careful not to splash brake fluid on painted areas.
q When removing and installing clutch piping, use Tool.
q Use new brake fluid to clean or wash all parts of master cyl-
inder and operating cylinder.
q Never use mineral oils such as gasoline or kerosene. It will
ruin the rubber parts of the hydraulic system.
WARNING:
After cleaning clutch disc, wipe it with a dust collector. Do not SBR686C
use compressed air.
CL-2
PREPARATION
PREPARATION PFP:00002
A
Special Service Tools ECS006JD
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
B
(Kent-Moore No.) Description
Tool name
ST20630000 Installing clutch cover and clutch disc
(J26366) a: 15.8 mm (0.622 in) dia. CL
Clutch aligning bar b: 22.9 mm (0.902 in) dia.
c: 45.0 mm (1.772 in)
D
NT405
ST20050240 Adjusting unevenness of diaphragm spring of E
( -- ) clutch cover
Diaphragm spring adjusting wrench a: 150 mm (5.91 in)
b: 25 mm (0.98 in)
F
NT404
G
KV32101000 Removing and installing spring pin
(J25689-A) a: 4 mm (0.16 in) dia.
Pin punch
H
NT410
I
Commercial Service Tools ECS006JE
Tool name Description J
1 Flare nut crowfoot Removing and installing clutch piping
2 Torque wrench a: 10 mm (0.39 in)
K
L
NT360
Power tool Loosening bolts and nuts
M
PBIC0190E
CL-3
Symptom
Reference page
Clutch slips
Clutch noisy
Clutch pedal spongy
Clutch grabs/chatters
SUSPECTED PARTS (Possible cause)
Clutch does not disengage
CLUTCH PEDAL (Inspection and adjustment) CL-6
1
1
CLUTCH LINE (Air in line) CL-7
2
1
tion. If necessary, repair or replace these parts.
NVH TROUBLESHOOTING CHART
MASTER CYLINDER PISTON CUP (Damaged) CL-9
3
2
OPERATING CYLINDER PISTON CUP (Damaged) CL-11
4
2
ENGINE MOUNTING (Loose) EM-116, "Removal and Installation"
1
CL-4
RELEASE BEARING (Worn, dirty or damaged) CL-13
1
CLUTCH DISC (Out of true) CL-16
5
CLUTCH DISC (Runout is excessive) CL-16
5
2
CLUTCH DISC (Lining broken) CL-16
5
CLUTCH DISC (Dirty or burned) CL-16
5
CLUTCH DISC (Oily) CL-16
5
2
2
CLUTCH DISC (Worn out) CL-16
2
2
CLUTCH DISC (Hardened) CL-16
2
CLUTCH DISC (Lack of spline grease) CL-16
5
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING
DIAPHRAGM SPRING (Damaged) CL-16
6
3 DIAPHRAGM SPRING (Out of tip alignment) CL-16
6
2
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING
7 PRESSURE PLATE (Distortion) CL-16
4
FLYWHEEL (Distortion) CL-16, "FLYWHEEL"
5
PFP:00003
Use the chart below to help you find the cause of the symptom. The numbers indicate the order of the inspec-
ECS006JF
CLUTCH PEDAL
CLUTCH PEDAL PFP:46540
A
Components ECS006JG
B
CL
D
E
F
G
WCIA0200E
1. Clutch pedal bracket 2. ASCD clutch switch 3. Clutch interlock switch
4. Clutch pedal 5. Bushing 6. Clevis pin H
7. Assist spring 8. Stopper rubber 9. Bush
10. Snap pin
Removal and Installation ECS006JH
I
REMOVAL
1. Remove the driver side lower instrument panel. Refer to IP-14, "Lower Driver Instrument Panel" .
2. Disconnect the ASCD clutch switch and the clutch interlock switch. Refer to PG-61, "HARNESS CON- J
NECTOR" .
3. Remove the clutch pedal clevis pin.
K
4. Remove clutch pedal assembly mounting bolts and nuts.
5. Remove cluch pedal assembly.
INSPECTION AFTER REMOVAL L
q Inspect for clutch bending, damage and welding cracks. Replace if necessary.
q Make sure that the assist spring and return spring have not lost their spring. Replace if necessary.
M
INSTALLATION
Installation is in the reverse order of removal.
q After installation, refer to CL-6, "On-vehicle Inspection and Adjustment" .
CL-5
CLUTCH PEDAL
On-vehicle Inspection and Adjustment ECS006JI
1. Check to see if the clutch pedal clevis pin floats freely in the bore
of the clutch pedal. It should not be bound by the clevis or clutch
pedal.
a. If the pin is not free, check that the ASCD switch or pedal stop-
per bolt is not applying pressure to the clutch pedal causing the
pin to bind. To adjust, loosen the ASCD switch or pedal stopper
bolt lock nut and turn the ASCD switch or pedal stopper bolt.
b. Tighten the lock nut.
c. Verify that the clutch pedal clevis pin floats freely in the bore of
the clutch pedal. It should not be bound by the clevis or clutch
pedal.
d. If the pin is still not free, remove the pin and check for deforma-
tion or damage. Replace the pin if necessary. Leave the pin
removed for step 2.
2. Check the clutch pedal stroke for free range of movement.
a. With the clutch pedal clevis pin removed, manually move the
pedal up and down to determine if it moves freely.
b. If any sticking is noted, replace the related parts (clutch pedal,
pedal bracket, assist spring and bushing). Reassemble the
pedal and re-verify that the clevis pin floats freely in the bore of
the pedal.
WCIA0146E
3. Adjust the clearance "C" while fully depressing the clutch pedal
(with the clutch interlock switch) as shown.
Clearance "C" : 0.1 ◦ Jabse Service Manual Search 2024 ◦ Jabse Pravopis ◦ onTap.bg ◦ Other service manual resources online : Fixya ◦ eServiceinfo