Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan Maxima 2000-2005 Approved Nissan Maxima 2004 EX
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B ENGINE
A
EX
SECTION
EXHAUST SYSTEM C
D
E
CONTENTS
PREPARATION .......................................................... 2
. Checking Exhaust System ....................................... 3
. F
Special Service Tool ................................................ 2
. Removal and Installation ......................................... 3
.
Commercial Service Tools ....................................... 2
. REMOVAL ............................................................ 5
.
EXHAUST SYSTEM .................................................. 3
. INSTALLATION .................................................... 5
. G
INSPECTION AFTER INSTALLATION ................. 5 .
H
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EX-1
PREPARATION
PREPARATION PFP:00002
Special Service Tool EBS00G3U
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.) Description
Tool name
KV10114400 Loosening or tightening heated oxygen sen-
(J-38365) sors:
Heated oxygen sensor wrench a: 22 mm (0.87 in)
S-NT636
Commercial Service Tools EBS00G3V
(Kent-Moore No.)
Description
Tool name
(J-43897-18) Reconditioning the exhaust system threads
(J-43897-12) before installing a new oxygen sensor (Use
Oxygen sensor thread cleaner with anti-seize lubricant shown below):
a: J-43897-18 (18 mm dia.) for zirconia ox-
ygen sensor
b: J-43897-12 (12 mm dia.) for titania oxy-
gen sensor
AEM488
Anti-seize lubricant (Permatex 133AR Lubricating oxygen sensor thread cleaning
or equivalent meeting MIL specifica- tool when reconditioning exhaust system
tion MIL-A-907) threads
AEM489
Power tool Loosening nuts and bolts
PBIC0190E
EX-2
EXHAUST SYSTEM
EXHAUST SYSTEM PFP:20100
A
Checking Exhaust System EBS00G3Z
Check the exhaust pipes, muffler, and mounting components for
incorrect attachment, leaks, cracks, damage, or deterioration. EX
C
D
SMA211A
E
Removal and Installation EBS00G40
F
WARNING:
q Perform the procedures with the exhaust system fully cooled down to avoid injury from the hot
exhaust system.
G
q Be careful not to cut your hand on the insulator edge.
NOTE:
Use genuine NISSAN exhaust system parts or equivalent, which are specifically designed for heat resistance,
H
corrosion resistance, and shape.
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EX-3
EXHAUST SYSTEM
LBIA0349E
1. Ring gasket 2. Front exhaust tube 3. Gasket
4. Center exhaust tube 5. RH rear muffler 6. LH rear muffler
7. Finisher 8. RH rear muffler bracket 9. LH rear muffler bracket
with ground strap
10. Center exhaust tube hanger 11. Front exhaust tube hanger 12. Front exhaust tube insulator
13. Heated oxygen sensor 2 (M/T
models)
EX-4
EXHAUST SYSTEM
REMOVAL
q Remove exhaust system components using power tool. A
q When removing center exhaust tube, remove tunnel stay bracket.
INSTALLATION EX
Installation is in the reverse order of removal.
CAUTION:
q Always replace exhaust gaskets with new ones when reassembling. C
q Before installing a new oxygen sensor, clean the exhaust tube threads using Oxygen Sensor
Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
q Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 D
in) onto a hard surface such as a concrete floor; install a new one.
q Do not over-torque the oxygen sensor. Doing so may damage the oxygen sensor, resulting in the
MIL coming on. E
q If any insulator is badly deformed, repair or replace it. If deposits such as mud pile up on the insu-
lator, clean and inspect them.
q Temporarily tighten the mounting nuts on the exhaust manifold side and the mounting bolts on the F
vehicle side. Check each part for interference with other components, and then tighten the nuts
and bolts to specification.
INSPECTION AFTER INSTALLATION G
q With the engine running, check the exhaust tube joints for exhaust gas leaks and unusual noises.
q Check that the mounting brackets and mounting insulators are installed properly and free from excessive
stress. Improper installation could result in excessive noise, leaks, and vibration. H
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EX-5
EXHAUST SYSTEM
EX-6
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