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FSU


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E SUSPENSION

                                                                                                                                                                  A


                                                                                                                                                                  B
                                                                                     SECTION
                                                                                           FRONT SUSPENSION                                                       C


                                                                                                                                                                  D


                                                                                                                                                                  FSU
                                                                  CONTENTS
PRECAUTIONS ......................................................... 2 .            SHOCK ABSORBER ASSEMBLY ...................... 10                   .        F
 Precautions ............................................................. 2
                                                                        .            MOUNTING INSULATOR AND RUBBER PARTS 10                              ...
PREPARATION .......................................................... 3.            THRUST BEARING ............................................ 10      .
 Special Service Tools .............................................. 3 .            COIL SPRING .................................................... 10 .        G
 Commercial Service Tools ....................................... 3     .          Assembly ............................................................... 10
                                                                                                                                                         .
NOISE, VIBRATION, AND HARSHNESS (NVH)                                             STABILIZER BAR .................................................... 11 .
TROUBLESHOOTING ............................................... 4       .          Removal and Installation ....................................... 11   .
                                                                                                                                                                  H
 NVH Troubleshooting Chart .................................... 4       .            REMOVAL .......................................................... 11
                                                                                                                                                         .
FRONT SUSPENSION ASSEMBLY .......................... 5                  .            INSTALLATION .................................................. 11  .
 Components ............................................................ 5
                                                                        .          Inspection .............................................................. 12
                                                                                                                                                         .
 On-vehicle Service .................................................. 6.         TRANSVERSE LINK ................................................ 13    .         I
   FRONT SUSPENSION PARTS ............................ 6                .          Removal and Installation ....................................... 13   .
 Front Wheel Alignment ............................................ 6   .            REMOVAL .......................................................... 13
                                                                                                                                                         .
   DESCRIPTION ..................................................... 6  .            INSPECTION AFTER REMOVAL ...................... 13                  .         J
   PRELIMINARY INSPECTION .............................. 6              .            INSTALLATION .................................................. 14  .
   CAMBER, CASTER AND KINGPIN INCLINA-                                            FRONT SUSPENSION MEMBER ............................ 15                .
   TION ..................................................................... 7
                                                                        .          Removal and Installation ....................................... 15   .
                                                                                                                                                                  K
   TOE-IN ................................................................. 7
                                                                        .            REMOVAL .......................................................... 15
                                                                                                                                                         .
   FRONT WHEEL TURNING ANGLE .................... 8                     .            INSTALLATION .................................................. 17  .
COIL SPRING AND SHOCK ABSORBER ................ 9                       .         SERVICE DATA AND SPECIFICATIONS (SDS) ..... 18                         .
 Removal and Installation ......................................... 9   .          General Specifications (Front) ............................... 18     .        L
   REMOVAL ............................................................ 9
                                                                        .          Front Wheel Alignment (Unladen*1) ...................... 18           .
   INSTALLATION .................................................... 9  .          Lower Ball Joint ..................................................... 18
                                                                                                                                                         .
 Disassembly ............................................................ 9
                                                                        .          Wheelarch Height (Unladen*) ................................ 19       .        M
 Inspection .............................................................. 10
                                                                        .




                                                                           FSU-1
                                         PRECAUTIONS

PRECAUTIONS                                                                       PFP:00001

Precautions                                                                          EES000MO


q   When installing rubber parts, final tightening must be car-
    ried out under unladen condition* with tires on ground.
    Oil will shorten the life of rubber bushings. Be sure to wipe
    off any spilled oil.
    *: Fuel, radiator coolant and engine oil full. Spare tire, jack,
    hand tools and mats in designated positions.
q   After installing removed suspension parts, check wheel
    alignment and adjust if necessary.
q   Use flare nut wrench when removing or installing brake
    tubes.
q   Always torque brake lines when installing.                                     SBR686C


q   Lock nuts are unreusable parts; always use new ones.
    When replacing, do not wipe the oil off the new lock nut before tightening.




                                               FSU-2
                                                       PREPARATION

PREPARATION                                                                                                                    PFP:00002
                                                                                                                                             A
Special Service Tools                                                                                                             EES000MP

The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
  Tool number                                                                            Description
                                                                                                                                             B
  (Kent-Moore No.)
  Tool name
  HT72520000                                                                             Removing tie-rod outer end and lower ball
  (J25730-A)                                                                             joint                                               C
  Ball joint remover


                                                                                                                                             D

                                                                         NT146


                                                                                                                                             FSU
Commercial Service Tools                                                                                                          EES000MQ


  Tool name                                                                              Description
  Attachment wheel alignment                                                             Measure wheel alignment                             F
                                                                                         a: Screw M24 x 1.5 pitch
                                                                                         b: 35 mm (1.38 in) dia.
                                                                                         c: 65 mm (2.56 in) dia.
                                                                                         d: 56 mm (2.20 in)                                  G
                                                                                         e: 12 mm (0.47 in)

                                                                         NT148
                                                                                                                                             H
  1. Flare nut crowfoot                                                                  Removing and installing each brake piping
  2. Torque wrench                                                                       a: 10 mm (0.39 in)

                                                                                                                                              I



                                                                            NT360
                                                                                                                                              J
  Spring compressor                                                                      Removing and installing coil spring

                                                                                                                                             K


                                                                                                                                             L
                                                                         NT717


  Power tool                                                                             Loosening bolts and nuts
                                                                                                                                             M




                                                                         PBIC0190E




                                                               FSU-3
              NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING

NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING                                                                                                                                                                                                                                                                                     PFP:00003

NVH Troubleshooting Chart                                                                                                                                                                                                                                                                                                                      EES000MR


Use the following chart to help you find the cause of the symptom. If necessary, repair or replace these parts.




                                                                                                                                                                                                                                                                                                 Refer to ROAD WHEEL in this chart.
                                                                                                                                                                                                                                                                 Refer to TIRES in this chart.
                                                                            FSU-10


                                                                                                        FSU-10




                                                                                                                                              FSU-10




                                                                                                                                                                                                                  FSU-11
                                  FSU-5




                                                                                                                                                               FSU-5


                                                                                                                                                                                      FSU-6




                                                                                                                                                                                                                                           FAX-4


                                                                                                                                                                                                                                                         FAX-4




                                                                                                                                                                                                                                                                                                                                      BR-5


                                                                                                                                                                                                                                                                                                                                                 PS-5
                                                                                                                         --
           Reference page         Improper installation, looseness

                                                                     Shock absorber deformation,




                                                                                                                                                                                      Incorrect wheel alignment
                                                                                                                                                               Suspension looseness
                                                                        damage or deflection

                                                                                                   Bushing or mounting




                                                                                                                                                                                                                  Stabilizer bar fatigue
                                                                                                                         Parts interference




                                                                                                                                                                                                                                                                                                 ROAD WHEEL
                                                                                                                                                                                                                                           DRIVE SHAFT
                                                                                                                                              Spring fatigue
                                                                                                      deterioration




                                                                                                                                                                                                                                                                                                                                                 STEERING
                                                                                                                                                                                                                                                                                                                                      BRAKES
                                                                                                                                                                                                                                                                 TIRES
                                                                                                                                                                                                                                                         AXLE
     Possible Cause and SUS-
         PECTED PARTS




           Noise                               



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