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>> Download cl documenatation <<Text preview - extract from the documentC TRANSMISSION/TRANSAXLE
A
B
SECTION
CLUTCH CL
D
E
CONTENTS
PRECAUTIONS ......................................................... 2
. REMOVAL .......................................................... 11
. F
Precautions ............................................................. 2
. INSTALLATION .................................................. 11 .
PREPARATION .......................................................... 3
. Disassembly and Assembly ................................... 12 .
Special Service Tools .............................................. 3
. DISASSEMBLY .................................................. 12 . G
Commercial Service Tools ....................................... 3 . INSPECTION AFTER DISASSEMBLY ............... 12 .
NOISE, VIBRATION, AND HARSHNESS (NVH) ASSEMBLY ........................................................ 12
.
TROUBLESHOOTING ............................................... 4 . CLUTCH PIPING ...................................................... 13
.
H
NVH TROUBLESHOOTING CHART ...................... 4 . Removal and Installation ....................................... 13 .
CLUTCH PEDAL ....................................................... 5
. REMOVAL .......................................................... 13
.
Components ............................................................ 5
. INSTALLATION .................................................. 13 .
Removal and Installation ......................................... 5. CLUTCH RELEASE MECHANISM .......................... 14 . I
REMOVAL ............................................................ 5
. Removal and Installation ....................................... 14 .
INSPECTION AFTER REMOVAL ........................ 5 . REMOVAL .......................................................... 14
.
INSTALLATION .................................................... 5
. INSPECTION AFTER REMOVAL ...................... 14 . J
On-vehicle Inspection and Adjustment .................... 6 . INSTALLATION .................................................. 15 .
CLUTCH FLUID ......................................................... 7
. CLUTCH DISC, CLUTCH COVER AND FLYWHEEL 16 ...
Air Bleeding Procedure ........................................... 7. Removal and Installation ....................................... 16 .
K
CLUTCH MASTER CYLINDER ................................. 8 . REMOVAL .......................................................... 16
.
Components ............................................................ 8
. INSTALLATION .................................................. 16 .
Removal and Installation of Clutch Master Cylinder 8 ..... Inspection and Adjustment after Removal ............. 17 .
REMOVAL ............................................................ 8
. CLUTCH DISC ................................................... 17 . L
INSTALLATION .................................................... 8
. CLUTCH COVER ............................................... 17 .
Removal and Installation of Clutch Reservoir Tank 9 ..... FLYWHEEL ........................................................ 17
.
REMOVAL ............................................................ 9
. SERVICE DATA AND SPECIFICATIONS (SDS) ..... 18 . M
INSTALLATION .................................................... 9
. Clutch Control System ........................................... 18 .
Disassembly and Assembly .................................... 9 . Clutch Master Cylinder .......................................... 18 .
DISASSEMBLY .................................................... 9. Clutch Operating Cylinder ..................................... 18 .
INSPECTION AFTER DISASSEMBLY ................ 9 . Clutch Disc ............................................................ 18
.
ASSEMBLY ........................................................ 10
. Clutch Cover .......................................................... 18
.
OPERATING CYLINDER ..........................................11 . Clutch Pedal .......................................................... 19
.
Removal and Installation ........................................11 .
Revision: July 2005 CL-1 2005 Maxima
PRECAUTIONS
PRECAUTIONS PFP:00001
Precautions ECS009SG
q Use recommended brake fluid when adding fluid to clutch reservoir tank. Refer to MA-9, "RECOM-
MENDED FLUIDS AND LUBRICANTS" .
q Never reuse fluid drained from clutch system.
q Be careful not to splash brake fluid on painted areas.
q When removing and installing clutch piping, use Tool.
q Use new brake fluid to clean or wash all parts of master cyl-
inder and operating cylinder.
q Never use mineral oils such as gasoline or kerosene. It will
ruin the rubber parts of the hydraulic system.
WARNING:
After cleaning clutch disc, wipe it with a dust collector. Do not
use compressed air.
SBR686C
Revision: July 2005 CL-2 2005 Maxima
PREPARATION
PREPARATION PFP:00002
A
Special Service Tools ECS009SH
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number Description
B
(Kent-Moore No.)
Tool name
ST20630000 Installing clutch cover and clutch disc
(J-26366) a: 15.8 mm (0.622 in) dia. CL
Clutch aligning bar b: 22.9 mm (0.902 in) dia.
c: 45.0 mm (1.772 in)
D
NT405
ST20050240 Adjusting unevenness of diaphragm spring of E
( -- ) clutch cover
Diaphragm spring adjusting wrench a: 150 mm (5.91 in)
b: 25 mm (0.98 in)
F
NT404
G
KV32101000 Removing and installing spring pin
(J-25689-A) a: 4 mm (0.16 in) dia.
Pin punch
H
NT410
I
Commercial Service Tools ECS009SI
Tool name Description J
1. Flare nut crowfoot Removing and installing clutch piping
2. Torque wrench a: 10 mm (0.39 in)
K
L
NT360
Power tool Loosening bolts and nuts
M
PBIC0190E
Revision: July 2005 CL-3 2005 Maxima
Symptom
Reference page
Revision: July 2005
Clutch slips
Clutch noisy
Clutch pedal spongy
Clutch grabs/chatters
SUSPECTED PARTS (Possible cause)
Clutch does not disengage
CLUTCH PEDAL (Inspection and adjustment) CL-6
1
1
CLUTCH LINE (Air in line) CL-7
2
1
tion. If necessary, repair or replace these parts.
NVH TROUBLESHOOTING CHART
MASTER CYLINDER PISTON CUP (Damaged) CL-9
3
2
OPERATING CYLINDER PISTON CUP (Damaged) CL-12
4
2
ENGINE MOUNTING (Loose) EM-117, "Removal and Installation"
1
CL-4
RELEASE BEARING (Worn, dirty or damaged) CL-14
1
CLUTCH DISC (Out of true) CL-17
5
CLUTCH DISC (Runout is excessive) CL-17
5
2
CLUTCH DISC (Lining broken) CL-17
5
CLUTCH DISC (Dirty or burned) CL-17
5
CLUTCH DISC (Oily) CL-17
5
2
2
CLUTCH DISC (Worn out) CL-17
2
2
CLUTCH DISC (Hardened) CL-17
2
CLUTCH DISC (Lack of spline grease) CL-17
5
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING
DIAPHRAGM SPRING (Damaged) CL-17
6
3 DIAPHRAGM SPRING (Out of tip alignment) CL-17
6
2
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING
7 PRESSURE PLATE (Distortion) CL-17
4
FLYWHEEL (Distortion) CL-17, "FLYWHEEL"
5
PFP:00003
Use the chart below to help you find the cause of the symptom. The numbers indicate the order of the inspec-
2005 Maxima
ECS009SJ
CLUTCH PEDAL
CLUTCH PEDAL PFP:46540
A
Components ECS009SK
B
CL
D
E
F
G
WCIA0200E
1. Clutch pedal bracket 2. ASCD clutch switch 3. Clutch interlock switch
4. Clutch pedal 5. Bushing 6. Clevis pin H
7. Assist spring 8. Stopper rubber 9. Bushing
10. Snap pin
Removal and Installation ECS009SL
I
REMOVAL
1. Remove the driver side lower instrument panel. Refer to IP-15, "Lower Driver Instrument Panel" .
2. Disconnect the ASCD clutch switch and the clutch interlock switch. Refer to PG-62, "HARNESS CON- J
NECTOR" .
3. Remove the clutch pedal clevis pin.
K
4. Remove clutch pedal assembly mounting bolts and nuts.
5. Remove clutch pedal assembly.
INSPECTION AFTER REMOVAL L
q Inspect for clutch bending, damage and welding cracks. Replace if necessary.
q Make sure that the assist spring and return spring have not lost their spring. Replace if necessary.
M
INSTALLATION
Installation is in the reverse order of removal.
q After installation, refer to CL-6, "On-vehicle Inspection and Adjustment" .
Revision: July 2005 CL-5 2005 Maxima
CLUTCH PEDAL
On-vehicle Inspection and Adjustment ECS009SM
1. Check to see if the clutch pedal clevis pin floats freely in the bore
of the clutch pedal. It should not be bound by the clevis or clutch
pedal.
a. If the pin is not free, check that the ASCD switch is not applying
pressure to the clutch pedal causing the pin to bind. To adjust,
loosen the ASCD switch bolt lock nut and turn the ASCD switch.
b. Tighten the lock nut.
c. Verify that the clutch pedal clevis pin floats freely in the bore of
the clutch pedal. It should not be bound by the clevis or clutch
pedal.
d. If the pin is still not free, remove the pin and check for deforma-
tion or damage. Replace the pin if necessary. Leave the pin
removed for step 2.
2. Check the clutch pedal stroke for free range of movement.
a. With the clutch pedal clevis pin removed, manually move the
pedal up and down to determine if it moves freely.
b. If any sticking is noted, replace the related parts (clutch pedal,
pedal bracket, assist spring and bushing). Reassemble the
pedal and re-verify that the clevis pin floats freely in the bore of
the pedal.
WCIA0423E
3. Adjust the clearance "C" while fully depressing the clutch pedal
(with the clutch interlock switch) as shown.
Clearance "C" : 0.1
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